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Nordson Smart Gun, Customer Product Manual

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Smart Gun

Customer Product Manual

Document Number 

7446567-02

Issued 11/21

For parts and technical support, call the Industrial Coating 

Systems Customer Support Center at (800) 433-9319 or 

contact your local Nordson representative.

This document is subject to change without notice.

Check 

http://emanuals.nordson.com

 for the latest version.

NORDSON CORPORATION • WIXOM, MICHIGAN • USA

Summary of Contents for Smart Gun

Page 1: ...nd technical support call the Industrial Coating Systems Customer Support Center at 800 433 9319 or contact your local Nordson representative This document is subject to change without notice Check ht...

Page 2: ...Jackson Street Amherst OH 44001 Notice This is a Nordson Corporation publication which is protected by copyright Original copyright date 2021 No part of this document may be photocopied reproduced or...

Page 3: ...r Connections 4 2 Operation 5 1 Startup 5 2 Shutdown 5 2 Repair 6 1 Maintenance 7 1 Troubleshooting 8 1 Removal and Installation 9 1 Swivel Assembly Removal 9 2 Swivel Assembly Installation 9 2 Disass...

Page 4: ...fety rules and regulations and are physically capable of performing their assigned tasks Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the...

Page 5: ...e grounded Wear electrically conductive gloves or a grounding strap connected to the gun handle or other true earth ground Do not wear or carry metallic objects such as jewelry or tools If you receive...

Page 6: ...injection injury Show them this card Tell them what kind of material you were spraying MEDICAL ALERT AIRLESS SPRAY WOUNDS NOTE TO PHYSICIAN Injection in the skin is a serious traumatic injury It is im...

Page 7: ...of volatile particles or vapors Refer to local codes or your material SDS for guidance Do not disconnect live electrical circuits when working with flammable materials Shut off power at a disconnect...

Page 8: ...eing evaluated Equipment to be grounded includes but is not limited to the floor of the spray area operator platforms hoppers photoeye supports and blow off nozzles Personnel working in the spray area...

Page 9: ...ck your material MSDS or contact your material supplier for more information If you must use halogenated hydrocarbon solvents contact your Nordson representative for information about compatible equip...

Page 10: ...and mounted to a specific robot determined by the customer The dispense rate and dispense pressure during operation is controlled by controller operator settings The smart gun is completely pneumatica...

Page 11: ...air connections Air connections from the swivel to the smart gun integrated valves 8 Common valve port Common air to close port to all three integrated valves This port supplies air to the top sectio...

Page 12: ...wivel to prevent the air lines from becoming wrapped around the smart gun base The nozzle end is an application specific piece Standard nozzles will have three outlet ports Each outlet port will dispe...

Page 13: ...Open Closed Nozzle 2 is open Closed Port 3 Air To Open Closed Closed Nozzle 3 Port 4 Air To Close Common Common Common Table 2 2 Valve Operation Figure 2 2 Smart Gun Applicator Material inlet ports V...

Page 14: ...valve air inlets Maximum Fluid Pressure 3 875 0 psi 267 2 bar 26 7 MPa Operating Air Pressure Requirements 1 4 inch or 6mm air line 80 100 psi 5 5 6 9 bar 0 6 0 7 MPa Optimum Operating Pressure 1 900...

Page 15: ...ior to installing smart gun to robot Never exceed the maximum operating temperature of 180 F 82 C WARNING Any material injected into flesh can cause severe injury or death Keep body parts away from ma...

Page 16: ...un 2 Connect 1 4 air tubing from the pneumatic controller to each main air inlets on the swivel assembly 3 Connect 1 4 air tubing from the swivel air outlet ports to each integrated valve air inlet po...

Page 17: ...Corporation 7446567 02 4 3 Installation Table 4 1 Air Tubing Description Color Swivel Port Valve Number Function 6mm O D Black 1 1 Open 1 6mm O D Green 2 2 Open 2 6mm O D Blue 3 3 Open 3 6mm O D Red...

Page 18: ...2021 Nordson Corporation 7446567 02 4 4 Installation This page is intentionally left blank...

Page 19: ...into flesh can cause severe injury or death Keep body parts away from material discharge ports If injection occurs seek medical attention immediately WARNING Operating faulty electrostatic equipment...

Page 20: ...information 5 Start any temperature controller units on the system if necessary Refer to the temperature controller manual for additional information 6 Wait until the controller gives a Dispense Read...

Page 21: ...E Any material injected into flesh can cause severe injury or death Keep body parts away from material discharge ports If injection occurs seek medical attention immediately WARNING Operating faulty e...

Page 22: ...tite 242 248 N A Apply when assembly drawing requires Used for locking fasteners Loctite 577 N A Used for fluid section thread sealant Never used for air fitting threads Seal Sav r Oil 7428656 Used to...

Page 23: ...ted into flesh can cause severe injury or death Keep body parts away from material discharge ports If injection occurs seek medical attention immediately WARNING Operating faulty electrostatic equipme...

Page 24: ...material is dripping from swivel a rebuild is necessary Inspect 5 Min Apply Grease 10 Min Replace 30 60 Min Apply grease into grease Fitting Apply Grease 10 Min Material Outlet Nozzle Check for leaka...

Page 25: ...l injected into flesh can cause severe injury or death Keep body parts away from material discharge ports If injection occurs seek medical attention immediately WARNING Operating faulty electrostatic...

Page 26: ...equipment literature Smart Gun leakage Loose fitting or gauge Isolate leak and tighten fitting Valve seal failure Replace seal s Replace or repair scored or damaged needle if necessary Replace or rep...

Page 27: ...G Any material injected into flesh can cause severe injury or death Keep body parts away from material discharge ports If injection occurs seek medical attention immediately WARNING Operating faulty e...

Page 28: ...1 to the smart gun 20 integrated valves 1 are disconnected and all pressures are relieved 7 For easy removal of the swivel assembly 11 the vision mount system 4 can be removed Remove the socket head c...

Page 29: ...10 Install socket head cap screw 2 through the vision mount bracket 4 and into the vision adapter 6 threaded hole Tighten the socket head cap screw 16 to 20 3 N m 179 7 in lbs 11 Align the robot moun...

Page 30: ...g system 5 Shoulder bolt 6 Vision adapter 7 Hex bolt 8 90 degree air fitting 9 Straight air fitting 10 Socket head cap screw 11 Swivel assembly 12 Socket head cap screw 13 Torque bracket strap 14 Robo...

Page 31: ...ING Any material injected into flesh can cause severe injury or death Keep body parts away from material discharge ports If injection occurs seek medical attention immediately WARNING Operating faulty...

Page 32: ...om the extension tube 6 7 Remove socket head cap screws 17 securing the extension tube 6 to the valve manifold assembly 15 Remove the extension tube 6 from the valve manifold assembly 15 8 Remove the...

Page 33: ...ch O ring is properly installed and seated onto the flow tube 16 before attempting assembly 6 Align the material ports of the extension tube 6 with the material ports and flow tube assemblies 16 of th...

Page 34: ...to each nozzle 4 and flat onto the nozzle block 20 Install flat head cap screws 1 through each nozzle retainer 2 mounting holes and into the nozzle block 20 Tighten flat head cap screw 1 to 3 4 N m 30...

Page 35: ...ton assembly 28 27 from the valve cartridge assembly CAUTION Pull the needle piston assembly 28 27 out of the cartridge body 26 piston 28 end first Ensure the needle piston assembly is removed as line...

Page 36: ...cartridge body 26 4 Install the piston O ring 29 onto the piston 28 of the needle piston assembly 28 27 CAUTION Ensure the O ring 29 is properly seated into the piston 28 O ring groove 5 Push the need...

Page 37: ...21 22 23 24 25 26 27 28 29 30 31 32 33 Figure 10 2 Valve Cartridge Disassembly and Assembly 21 Seal retainer 22 O ring 23 Parbak ring 24 Large O ring 25 Bearing 26 Valve cartridge body 27 Needle 28 P...

Page 38: ...2021 Nordson Corporation 7446567 02 10 8 Disassembly and Assembly This page is intentionally left blank...

Page 39: ...eans the part cannot be ordered separately The Description column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between ass...

Page 40: ...429835 SWIVEL SCOREGUARD 1 PART DUAL SEAL UHMW 1 B 8 M5 SOCKET HEAD CAP SCREW 20MM LONG 5 9 M6 SOCKET HEAD CAP SCREW 14MM LONG 4 10 7435191 CLAMP STRAP 1 11 7426250 ROBOT MOUNTING PLATE 1 B 12 7434701...

Page 41: ...2021 Nordson Corporation 7446567 02 11 3 Parts 1 1 5 4 3 2 6 8 9 11 1 12 15 16 13 7 10 17 14 Figure 11 1 Smart Gun Applicator Full Swivel...

Page 42: ...N APPLICATOR 1 A 1 7426084 EXTENSION TUBE 1 2 7426514 VALVE MANIFOLD ASSEMBLY 1 3 7434622 SMART GUN BASE 1 4 7434917 FLUID MANIFOLD 1 5 7446080 EXTENSION 1 6 7438674 SUPER SWIVEL 1 NOTE A Several diff...

Page 43: ...A 8 M4 SOCKET HEAD CAP SCREW 20mm Long 4 9 7426084 TUBE EXTENSION ALUMINUM 7 070 X 2 125 1 10 M5 SOCKET HEAD CAP SCREW 20mm Long 6 11 M6 SOCKET HEAD CAP SCREW 50mm Long 8 12 7426514 VALVE MANIFOLD ASS...

Page 44: ...2021 Nordson Corporation 7446567 02 11 6 Parts Figure 11 3 Smart Gun Subassembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 6 16...

Page 45: ...7428393 SPRING 1 2 7428951 SPACER RING 1 3 7427984 ORING viton 1 4 7426253 PISTON NEEDLE stainless steel 1 5 7427920 ORING viton 1 6 7425979 CARTRIDGE SEAL aluminum 1 7 7425980 NEEDLE BEARING delrin...

Page 46: ...2021 Nordson Corporation 7446567 02 11 8 Parts Figure 11 4 Valve Cartridge Assembly 1 2 3 4 5 6 7 9 10 12 11 8...

Page 47: ...lats 7425188 Slot Insert 020 Slot Width Perpendicular with Flats 7425268 Slot Insert 022 Slot Width Perpendicular with Flats 7427891 Slot Insert 024 Slot Width Perpendicular with Flats 7425398 Slot In...

Page 48: ...tream Insert 020 Diameter Orifice 7428482 Stream Insert 026 Diameter Orifice 7441821 Stream Insert 040 Diameter Orifice 7428483 Stream Insert 057 Diameter Orifice 7428484 Stream Insert 063 Diameter Or...

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