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ISC2 Series Induction Dryers

Customer Product Manual

Part 1606739-01

Issued 01/15

NORDSON CORPORATION

•

AMHERST, OHIO

•

USA

For parts and technical support, call the

Finishing Customer Support Center at (800) 433-9319.

Check http://emanuals.nordson.com/finishing for the latest version.

This document is subject to change without notice.

Summary of Contents for ISC2 Series

Page 1: ...739 01 Issued 01 15 NORDSON CORPORATION AMHERST OHIO USA For parts and technical support call the Finishing Customer Support Center at 800 433 9319 Check http emanuals nordson com finishing for the la...

Page 2: ...tion 24 External Interlock Timer Setting Optional 24 Temperature Offset Setting 25 Alarm and Temperature Display Settings 26 Product Temperature Setpoint 26 Temperature Alarm Delay 26 Temperature Disp...

Page 3: ...Change Record i Part 1606739 01 E 2014 Nordson Corporation Change Record Revision Date Change 01 01 15 New Release...

Page 4: ...Change Record ii Part 1606739 01 E 2014 Nordson Corporation...

Page 5: ...alified personnel Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks They are familiar with all relevant safety rules and regulations and are...

Page 6: ...ment comes to a complete stop Lock out power and secure the equipment to prevent unexpected movement S Relieve bleed off hydraulic and pneumatic pressure before adjusting or servicing pressurized syst...

Page 7: ...ou suspect an injection injury S Show him this card S Tell him what kind of material you were spraying MEDICAL ALERT AIRLESS SPRAY WOUNDS NOTE TO PHYSICIAN Injection in the skin is a serious traumatic...

Page 8: ...iting devices are working properly S Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors Refer to local codes or your material MSDS for guidance S Do not d...

Page 9: ...I Iodo Check your material MSDS or contact your material supplier for more information If you must use halogenated hydrocarbon solvents contact your Nordson representative for information about compa...

Page 10: ...s heating within the can body starts instantly Since heat is created directly within the can surface there is no thermal inertia When the line stops heating instantly stops or continues per the preset...

Page 11: ...duction dryer Operator control pedestal Contains the operator touch screen interface with all the operator control functions including warnings and faults The console includes an Emergency Stop Power...

Page 12: ...wer to the induction coils and distance between the coils and the can bodies is adjusted during setup to provide the desired temperature of can bodies exiting the induction dryer In some cases an infr...

Page 13: ...40 112_F Humidity 0 70 for full system functionality Elevation altitude Less than 1524 m 5000 ft Above 1524 m 5000 ft system must be de rated contact your Nordson representative Power Supply Requirem...

Page 14: ...ustomer Unpack and carefully inspect all components for obvious shipping damage and shortages If any damage or shortages are observed notify the shipper and your Nordson representative immediately NOT...

Page 15: ...line accordingly 4 Place the power supply within 3 m 10 ft of the first coil tray Install leveling pads on the power supply making sure there is a minimum clearance of 50 mm 2 in under the power supp...

Page 16: ...ions Coil trays S Mount on adjustable mounts above or below the conveyor with the can bodies S Make wiring connections using the wiring schematic in the addendum Power supply S Install within 3 m 10 f...

Page 17: ...e the wiring schematics in the addendum to complete wiring connections CAUTION Do not block air intake 3 or exhaust 6 air flow 1 2 3 4 5 6 Figure 4 ISC2 Coil Tray 1 Terminals 2 ISC2 coil tray 3 Inlet...

Page 18: ...locked out when repairs are made All electrical connections must be made according to code including a proper ground connection Failure to observe this warning could result in severe personal injury o...

Page 19: ...at 100 mA to power an internal relay coil refer to Note below The external 24 Vdc power source is not referenced to the dryer ground The interlock indicates to the dryer system that the production lin...

Page 20: ...stomer interlock The contact indicates when the dryer is off or in a fault condition The contact is off when S The dryer is turned off S Any fault on the operator control is activated Status contact c...

Page 21: ...leveling pads and place the power supply on a heavy duty shipping skid Bolt the power supply to the skid through the leveling pad mounting holes 3 Secure the operator control pedestal to the skid 4 Wr...

Page 22: ...ns screen which is a password protected screen If setup screens are not accessible contact your Nordson representative Setup normally needs to be performed at initial startup Refer to System Controls...

Page 23: ...Dutch 1 Press the green POWER button on the operator terminal to turn on the dryer 2 See Figure 8 The Nordson iDryr splash screen appears then the ISC2 Run screen Figure 8 ISC2 Run Screen 3 Touch the...

Page 24: ...n Dryers 20 Part 1606739 01 E 2014 Nordson Corporation 5 Touch the applicable language button to select the desired language 6 Touch the MENU button to return to the Navigation screen Figure 10 Langua...

Page 25: ...Options Setup screen allows the user to change settings on the setup screens enable the external interlock or restore system defaults Toggle any of the buttons to ON OFF to control access for the vari...

Page 26: ...the laser beam or its reflection from can bodies Doing so could result in serious eye injury See Figure 12 1 The focal point is adjustable between 30 60 mm from the sensor face 2 Adjust the distance s...

Page 27: ...t can body to travel the length of the system with power on To determine the recommended setting measure the time it takes for a can body to pass through the entire system from the start of the first...

Page 28: ...tected 2 Select the Ext Interlock Fault Mode button to toggle the mode to ON 3 Select the External Run Signal button to toggle the mode to Monitored 4 Touch the Back button to return to the Navigation...

Page 29: ...ture probe or to alter the temperature output when using infrared type sensors when emissivity needs to be adjusted for various metal types The Temperature Offset screen can be password protected 1 Fr...

Page 30: ...Temperature Setpoint The product temperature setpoint defines when an alarm fault is issued and the dryer is shut down if the product temperature increases to the Alarm High Setpoint or deceases to th...

Page 31: ...n Setup screen Figure 14 Standard control systems use pulse width modulation PWM If the phase control is not installed on system the Phase Control Off must be selected on the option screen or the syst...

Page 32: ...r S Line Input Gain and Line Input Offset can be used to calibrate the system if supplied process signal varies from 4 20mA S The ISC2 Run screen provides a message indicating if the line speed monito...

Page 33: ...ing tasks Follow the safety instructions in this document and all other related documentation Operator Controls ISC2 controls consist of S Main disconnect on power supply S Emergency stop switch S Pow...

Page 34: ...tem run a self test The operator interface displays the ISC2 Run screen When the self test is complete S if no faults are detected then the system is ready to operate S if a fault occurs during the te...

Page 35: ...actual and setpoint temperature can be displayed in Celsius or Fahrenheit To change the display refer to page 27 The percentage of power must be adjusted to reach the desired setpoint Refer to page 32...

Page 36: ...temperature is still above or below the alarm setpoint after the delay timer runs out a system fault will occur The dryer will automatically turn off and a fault indicator will appear on the operator...

Page 37: ...cted If they are protected they can be opened but the values they display cannot be changed These screens are normally used for setup and testing Figure 21 Navigation Screen Shutdown To shut down the...

Page 38: ...rming these devices will void the warranty and may cause personal harm or equipment failure The following parts of the dryer should be checked on the indicated schedule Monthly Item Procedure Motion I...

Page 39: ...th your system when performing troubleshooting procedures Problem Possible Cause Corrective Action 1 Dryer will not turn on when POWER button is pressed Main disconnect off Turn main disconnect switch...

Page 40: ...more of following faults Inverter Over Current Tank Voltage High or Low Inverter Out Of Lock DISCONNECT AND LOCKOUT POWER BEFORE PROCEEDING Perform diagnostic test on power processing subsystems 11 IN...

Page 41: ...placing damaged or failed components Most repairs require no more than basic tools Electrical repairs should always be done by a qualified electrician with knowledge of high voltage systems For help w...

Page 42: ...re Conversions Celsius Fahrenheit Temperature Table Celsius Fahrenheit 50 122 0 51 123 8 52 125 60 53 127 40 54 129 20 55 131 00 56 132 80 57 134 60 58 136 40 59 138 20 60 140 00 61 141 80 62 143 60 6...

Page 43: ...011 NFPA79 EN60204 EN61000 6 2 UL508a EN61000 6 3 Principles This product has been manufactured according to good engineering practices The product specified conforms to the directive and standards de...

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