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Operating and maintenance manual

i

GB

Machine

OSCILLATOR

Model

Serial No./ Year of manufacture

HOS-V 05

Summary of Contents for HOS-V 05

Page 1: ...Operating and maintenance manual i GB Machine OSCILLATOR Model Serial No Year of manufacture HOS V 05...

Page 2: ...m can not be used in any other form without written permission from Nordson NB descriptions and illustrations in this publication are simplified For eventual technical reasons Nordson reserves the rig...

Page 3: ...ISION 1 2 TITLE OF THE DOCUMENT OPERATING AND MAINTENANCE MANUAL SERIAL NO DATE DESCRIPTION JOB ORDER NO REV DATE Prepared CUSTOMER Controlled Approved 1 0 12 09 03 General revision 1 1 07 09 06 Gener...

Page 4: ...ask for further copies Page 8 0 9 Responsibilities Page 9 CHAPTER 1 0 TECHNICAL ASSISTANCE CHAPTER 2 0 GENERAL SAFETY INSTRUCTIONS 2 1 Dangerous areas and placing of safety devices Page 4 2 2 Placing...

Page 5: ...f the oscillator to the control module Page 2 9 2 1 Assembly dispenser supports Page 4 9 2 2 Machine balancing Page 6 CHAPTER 10 0 BEFORE START UP 10 1 Staff qualification Page 2 10 2 Foreseen control...

Page 6: ...0 DRAINING OF HARMFUL SUBSTANCES AND DISMANTLING THE MACHINE CHAPTER 16 0 ATTACHED o CE plate o Declaration of conformity o Wiring diagrams o Recommended oils CHAPTER 17 0 PERSONALIZATION SPECIAL EXE...

Page 7: ...Page 2 0 2 Object of the document Page 2 0 3 General conditions Page 2 0 4 Identification data of the manufacturer Page 3 0 5 Nordson International Page 4 0 6 How to read and use the operating and ma...

Page 8: ...this document the following directives have been considered n UNI EN 292 1992 Safety of machinery Basic concepts general principles for design Part 1a Basic terminology methodology UNI EN 292 1 1992...

Page 9: ...legislation in force through these certificates n Declaration of conformity see attached n i plate n Operationandmaintenancemanual Aspecialidentificationplate appliedtothemachine permanentlycarriesin...

Page 10: ...2 904 691 39 02 9078 2485 31 13 511 8700 31 13 511 3995 Hot Melt 47 23 03 6160 47 22 68 3636 Finishing 47 22 65 6100 47 22 65 8858 48 22 836 4495 48 22 836 7042 351 22 961 9400 351 22 961 9409 7 812 1...

Page 11: ...ast Asia Australia Latin America Japan North America PHONE FAX 49 211 92050 49 211 254 658 1 440 988 9411 1 440 985 3710 Japan 81 3 5762 2700 81 3 5762 2701 Canada 1 905 475 6730 1 905 475 8821 Hot Me...

Page 12: ...the machine also in case of transfer to outside parties The manual is subdivided into chapters each identified by a summarizing first page Each page reports its progressive number depending on the cha...

Page 13: ...commands on the push button panel B C Mechanical maintenance person a technician qualified and authorized to install repair and carry out special maintenance that is exclusively mechanical Electrical...

Page 14: ...e document itself will be supplied with the essential data specified on the page DOCUMENT IDENTIFICATION In the case that Nordson submits a copy of the document with revisions the costumer should see...

Page 15: ...urer is released from any responsibility in any case of improper or incorrect use such as for example n the use of the machine by not trained staff n use without following the regulations in force n i...

Page 16: ...Nordson HOS V OSCILLATOR HOS V 1 1 0 TITLE OF THE DOCUMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1 to 2 1 0 TECHNICAL ASSISTANCE TECHNICAL ASSISTANCE...

Page 17: ...1 0 2 OSCILLATOR HOS V Nordson HOS V CHAPTER 1 0 TECHNICAL ASSISTANCE For any technical or commercial requirements please contact...

Page 18: ...ATOR HOS V REV 1 2 Page1 to 6 2 0 GENERAL SAFETY INSTRUCTIONS 2 1 Dangerous areas and placing of safety devices Page 4 2 2 Placing of warning labels Page 5 2 3 General prohibitions Page 6 2 4 General...

Page 19: ...qualifications of the worker and to make the immediate reading and the understand of the manual easier the following classifications have been used A Conductor qualified and authorized person that ha...

Page 20: ...horised tampering and substitution of one or more parts or groups of the machine the use of equipment or normal wear material other than that indicated by Nordson can pose a risk of accidents and henc...

Page 21: ...is integrated in painting plants itisnecessarytodetermineandfenceanarea A wheretheoperatormustnotenter when the plant is in function As regards to the position of emergency stop push button01 01 it mu...

Page 22: ...arning labels that are clearly visible and attached to the machine are additional and not alternative measures to the already foreseen protections Such labels further improve the operator s safety in...

Page 23: ...achine is running Q It is forbidden to use water to put out fires 2 4 General obligations 4 Switch off at the mains supply before unplugging electrical devices 6 Check the effectiveness of protections...

Page 24: ...HOS V OSCILLATOR HOS V 1 3 0 TITLE OF THE DOCUMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1 to 4 3 0 DESCRIPTION OF THE MACHINE 3 1 Terminology used Page 4 DESCRIPTION OF THE M...

Page 25: ...at versatility in use because they can be used with various possibilities of gun supporting arm The main feature of this machine is the alternative movement of the gun supporting arm thanks to a slidi...

Page 26: ...wo are eccentric so as to avoid the play adjustment between wheels and guide The movement is obtained via a system that turn the circular movement into linear movement this system is constituted by an...

Page 27: ...un supporting arm n SLIDING WHEELS are assembled on pivots fixed to the structure of the machine through a plate and the guide with the gun supporting arm slides between them n ARM part of the machine...

Page 28: ...rdson HOS V OSCILLATOR HOS V 1 4 0 TITLE OF THE DOCUMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1 to 3 4 0 TECHNICAL DATA 4 1 Weights and overall dimensions Page 2 TECHNICAL DAT...

Page 29: ...machine in the presence of explosive atmosphere STANDARD VERSION HOS TOTAL HEIGHT H USEFUL STROKE DISTANCE FROM THE GROUND SPEED MIN SPEED MAX CAPACITY 2350 mm 100 500 mm 20 step 900 mm 10 cycles 1 5...

Page 30: ...HOS V OSCILLATOR HOS V 3 4 0 02 MOVEMENT GROUP LATERAL VIEW this figure shows the most important parts of the machine the guide is located first in the lower and then in the upper end of stroke posit...

Page 31: ...Nordson HOS V OSCILLATOR HOS V 1 5 0 TITLE OF THE DOCUMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1 to 2 5 0 IDENTIFICATION OF THE MACHINE IDENTIFICATION OF THE MACHINE...

Page 32: ...ear of manufacture n 01 04 Power supply n 01 05 Certification mark n 01 06 Protectionlevel n 01 07 Speed n 01 08 Pressure only for pneumatic releases D ATTENTION the serial no 01 03 on the plate must...

Page 33: ...HOS V 1 6 0 TITLE OF THE DOCUMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1 to 2 6 0 FORESEEN AND NOT FORESEEN USE OF THE MACHINE FORESEEN AND NOT FORESEEN USE OF THE MACHINE 6...

Page 34: ...ual D It is absolutely forbidden to use the machine for any use other than that for what it is intended unless a specific request has been made to Nordson Theincorrectuseofthemachinecouldcauserisksbot...

Page 35: ...HOS V REV 1 2 Page1 to 5 7 0 MOVING AND TRANSPORT 7 1 Staff qualification Page 3 7 2 Equipment and means to use Page 3 7 3 Advice about lifting Page 4 7 3 1 Lifting with ropes Page 4 7 3 2 Lifting wi...

Page 36: ...rdson HOS V CHAPTER 7 0 MOVING AND TRANSPORT The machine is normally sent completely wrapped up with Pluriball but depending on distance and type of contractual agreements it may be also blocked to a...

Page 37: ...erall dimension of the machine to move and in accordance with the regulations in force ADVICE n Slings must be in accordance with the regulations ISO 4878 ISO 9351 n Only use slings if the label indic...

Page 38: ...iprocator byNordson canbemovedbylifting with ropes or fork lift trucks 7 3 1 Lifting with ropes A03 Place the special lifting eyebolts02 01 inthespecialhookingpointsasindicatedinfigure 02 using two ro...

Page 39: ...en installed and a storage period during which the machinewillnotbeused isnecessary allprecautionsmustbetakentoavoidcontact with dust dirt humidity and all moving mechanical parts that are prone to ru...

Page 40: ...ATOR HOS V 1 8 0 TITLE OF THE DOCUMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1 to 4 8 0 MACHINE INSTALLATION 8 1 Environmental conditions Page 4 8 2 Need of free spaces Page 4...

Page 41: ...icular advice or precautions to take during the installation of the machine that can be placed on a normal floor To place the machine in a paint plant it is sufficient to let it slide on the wheels 01...

Page 42: ...illator can slide only along tracks with a C profile of the manual base This disposition is often used to move the oscillator from the working position in the spray booth to the rest position where bo...

Page 43: ...n Relative humidity maximum 90 at 20 C D ATTENTION It is forbidden to use the machine in explosive atmospheres D ATTENTION In case of use in explosive atmospheres it is possible to supply the version...

Page 44: ...NT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1 to 6 SETTING UP THE MACHINE 9 0 SETTING UP THE MACHINE 9 1 Connection of the oscillator to the control module Page 2 9 2 1 Assembly d...

Page 45: ...junction box located on the side of the motor gear 01 The ON OFF command of the oscillator mod HOS V must be predisposed according to the following instructions 01 D ATTENTION the oscillator mod HOS V...

Page 46: ...Nordson HOS V OSCILLATOR HOS V 3 9 0 02 Electricalconnectionofthemachine...

Page 47: ...porting arm To assemble do as follows n Assemble the plate 03 01 on the special support using a setscrew wrench No 6 n Position the two stopper plates 04 02 fixing them to the plate 04 01 with the spe...

Page 48: ...lator HOS V has a maximum capacity of 40 kg this value reducesdependingontheposition todeterminethecorrectpositionseechapter 9 2 2 Machine balancing D ATTENTION The arms must be earthed Examples of as...

Page 49: ...pacity of 40 kg this value reduces depending on the position of the gun supports as indicated in the graph in fig06 The machine is supplied if agreed in the order already balanced Incaseofnospecificat...

Page 50: ...UMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1 to 3 BEFORE START UP 10 0 BEFORE START UP 10 1 Staff qualification Page 2 10 2 Foreseen control positions Page 2 10 3 Control boar...

Page 51: ...e information shown in this technical manual about the machine 10 2 Foreseen control positions The machine has been projected to be commanded and controlled in all its functions by one operator only T...

Page 52: ...10 4 Stop commands and their placing In case of danger failure or any emergencies it is necessary to press theEMERGENCY STOP push button 01 01 common to the whole plant D To reset press the EMERGENCY...

Page 53: ...Nordson HOS V OSCILLATOR HOS V 1 11 0 TITLE OF THE DOCUMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1 to 2 11 0 USE OF THE MACHINE USE OF THE MACHINE...

Page 54: ...11 0 2 OSCILLATOR HOS V Nordson HOS V CHAPTER 11 0 USE OF THE MACHINE D For a correct use and programming see the present operating manual...

Page 55: ...12 0 12 OSCILLATOR HOS V Nordson HOS V n Unscrew the screws from the threated holes of the ring block 14 14 n Clean the ring block with a cloth 15 15...

Page 56: ...Retighten withoutclosing thescrews onthenewgearmotor inthefirstpositionand insert the ring block on the shift 16 n Placethepulleyonthedrivingshaft thentightentheclampingscrewsofthering block cross wa...

Page 57: ...e pulley and the surface of the shaft shown in figure 18 18 To carry out this operation a certain number of washes of suitable size must be inserted inside the hole of the ring block to act as a space...

Page 58: ...the movable guide do as follows n Turn off the power supply to the machine n Remove safety guard of the base n WithanadjustingwrenchNr 13unscrewthescrewsthatblocktheuppercover and remove it by liftin...

Page 59: ...le to adjust the eccentric wheels 21 n Unloosen the nut Nr 24 that blocks the eccentric pivot of the wheel holding the pivot with a spanner Nr 30 22 21 D ATTENTION It is important that there is no pla...

Page 60: ...d hold the eccentric pivot with a spanner Nr 30 in order to tighten the lock nut with the spanner Nr 24 than reassemble the two safety guards of the upper side 23 23 D ATTENTION Avoid excessive loads...

Page 61: ...wer supply to the machine n Remove the safety guards of the base and those of the column after having unloosened the fixing screws of the upper cover as described on the paragraph sliding wheels adjus...

Page 62: ...the basement of the machine NB it is necessary to take care of the adjusting plate with counterweight in order to avoid unwelcome rotations it is necessary to rotate the counterweight in the lower pos...

Page 63: ...machine 29 Inthiswayitispossibletoremovethetrolleysfromthemovableguide bylettingthem slide to the top n After having removed the trolleys from the machine it is possible to remove the four wheels conc...

Page 64: ...Nordson HOS V OSCILLATOR HOS V 1 13 0 TITLE OF THE DOCUMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1 to 2 13 0 ALARMS ALARMS...

Page 65: ...T START CAUSE n Incorrect adjustment of the sliding wheels n Worn out sliding wheels n Dirty guide n Play of reductor gear n Lack of voltage REMEDY n Adjust the wheels n Replace the wheels n Clean the...

Page 66: ...V OSCILLATOR HOS V 1 14 0 TITLE OF THE DOCUMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 3 Page 1 to 3 14 0 SPARE PARTS 14 1 General advice Page 2 14 2 How to order spare parts Page 3...

Page 67: ...each possible responsibilities direct indirect or consequential about accidents occurred to staff or about possible restrictions of productive performances of the machine n n n n n The safety reliabi...

Page 68: ...s n n n n n Model Type of machine n n n n n Serial No n n n n n Table No n n n n n Position No of spare part n n n n n Description of spare part n n n n n Code of spare part n n n n n Quantity Example...

Page 69: ...TAB 1 0 MOTOR GEAR GROUP 01 02...

Page 70: ...1 736296 1 400 1002 Motovariator KW 0 75 Poles 4 rev 9 50 2 1 330 0504 Ring block Part Number Q ty MOTOR GEAR GROUP TAB 1 A Pos Mu...

Page 71: ...TAB 2 0 TROLLEY GROUP 01 03 02...

Page 72: ...1 1 220 1704 Trolley plate 2 736410 1 335 0015 Concentric shaped wheel 3 736411 1 335 0016 Eccentric shaped wheel Part Number Q ty TROLLEY GROUP TAB 2 A Pos Mu...

Page 73: ...TAB 3 0 ADJUSTING PLATE GROUP 01 03 02...

Page 74: ...1 736416 1 130 1701 Stroke adjustment drilled plate 2 736410 1 335 0015 Sliding wheel 3 1 250 0804 Additional counterweights plate Part Number Q ty ADJUSTING PLATE GROUP TAB 3 A Pos Mu...

Page 75: ...OS V 1 15 0 TITLE OF THE DOCUMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1 to 2 15 0 DRAINING OF HARMFUL SUBSTANCES AND DISMANTLING THE MACHINE DRAINING OF HARMFUL SUBSTANCES AN...

Page 76: ...icating oil grease etc must be drained in accordance with the local laws in force The dismantling of the machine and the removal of its components must be carried out according with the local laws or...

Page 77: ...V OSCILLATOR HOS V 16 0 16 0 ATTACHED o CE plate o Declaration of conformity o Wiring diagrams o Recommended oils TITLE OF THE DOCUMENT Operating and maintenance manual OSCILLATOR HOS V REV 1 2 Page1...

Page 78: ...16 0 2 OSCILLATOR HOS V Nordson HOS V CE PLATE...

Page 79: ...Nordson HOS V OSCILLATOR HOS V 16 0...

Page 80: ...16 0 4 OSCILLATOR HOS V Nordson HOS V DECLARATION OF CONFORMITY...

Page 81: ...Nordson HOS V OSCILLATOR HOS V 16 0 WIRING DIAGRAMS...

Page 82: ...16 0 6 OSCILLATOR HOS V Nordson HOS V...

Page 83: ...Nordson HOS V OSCILLATOR HOS V 16 0 RECOMMENDED OILS...

Page 84: ...16 0 8 OSCILLATOR HOS V Nordson HOS V...

Page 85: ...intenance manual OSCILLATOR HOS V REV 1 3 Page1 to 82 PERSONALIZATION SPECIAL EXECUTIONS 17 0 PERSONALIZATION SPECIAL EXECUTIONS 17 1 Oscillator mod HOS V 05 60 Kg Page 2 17 2 Oscillator with stop cle...

Page 86: ...use the machine in the presence of explosive atmosphere VERSION HOS 05 60 TOTAL HEIGHT H USEFUL STROKE DISTANCE FROM THE GROUND SPEED MIN SPEED MAX CAPACITY 2350 mm 140 500 mm 20 step 900 mm 12 cycle...

Page 87: ...order already balanced Incaseofnospecificationthestandardconfigurationiswith2counterweights totalweight 7 Kg further additions will be agreed upon with Nordson 06 Summery table of suggested spare par...

Page 88: ...TAB 1 0 MOTOR GEAR GROUP 01 02...

Page 89: ...1 1 400 1011 Motovariator KW 1 5 poles 4 rev 12 63 2 1 330 0508 Ring block Part Number Q ty MOTOR GEAR GROUP TAB 1 A Pos Mu...

Page 90: ...OS V Nordson HOS V CHAPTER 17 2 OSCILLATOR WITH STOP CLEAN POSITION SENSOR Assembly 01 02 03 Part Number Q ty Pos Mu 1 1 250 0821 reference plate 2 1 250 0822 fixing plate 3 736339 1 310 8207 Inductiv...

Page 91: ...Nordson HOS V OSCILLATOR HOS V 7 17 0 Electrical connection of the machine...

Page 92: ...17 0 8 OSCILLATOR HOS V Nordson HOS V CHAPTER 17 3 ADDITIONAL HANDLE FOR MANUAL MOVEMENT Part Number Q ty Pos Mu 1 7033078 Nr 1 500 0072 Kit handle for manual moving 01 Description...

Page 93: ......

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