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Raptor Pro 1200 (2004)

Installation Manual

Spray Height Controller

Improving the competitiveness of Industry and

Agriculture through Precision Measurement

Summary of Contents for UC4+ Raptor Pro 1200

Page 1: ...Raptor Pro 1200 2004 Installation Manual Spray Height Controller Improving the competitiveness of Industry and Agriculture through Precision Measurement ...

Page 2: ...ternational Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...6 4 6 HYDRAULIC INSTALLATION 17 4 6 1 Valve Assembly 17 4 6 2 Valve Mounting 18 4 6 3 Hydraulic Plumbing 19 4 7 ELECTRICAL INSTALLATION 20 4 8 COMPLETING THE INSTALLATION 24 5 ELECTRICAL REFERENCE CABLE DRAWINGS 25 5 1 ITEM C01 44662B 40 SENSOR TRUNK CABLE 25 5 2 ITEM C02 44668 SENSOR BRANCH CABLE 25 5 3 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL 26 5 4 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT 26...

Page 4: ...are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system YOUR INPUT CAN HELP MAKE US BETTER If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us via the informat...

Page 5: ...er NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation ATTENTION When installing the UC4 Spray Height Control system please be aware that at a point in the installation your sprayer booms will be inoperative until the installation is complete Any installation procedure requi...

Page 6: ... 44662B 40 CABLE UC3 SENSOR TRUNK AMPF TO AMPF BLACK STANDARD 40FEET 1 C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1 C02B 44664 CABLE UC4 CAN NODE DUAL 1 C03 44656D CABLE VALVE VARIABLE RATE DT 1 C04 44651 CABLE VALVE EXTENSION 1 C10 44650 33 CABLE POWER UC3 BOOM CONTROL RP1 1 C12 44658 11 CABLE UC4 VALVE BC RP1 1 E01 4461BC UC4 PLUS BOOM CONTROL PANEL 1 E02 44631 UC4 ULTRASOUND S...

Page 7: ...44933D is a direct replacement for the 44963D Both valve blocks function the same The blocks are identifiable by the filter cap shape and by the part number stamped on the side The A and B ports are opposite on each valve block so verify that the hoses are being connected to the correct port The raise lines always go to the B port and the lower lines go to the A port 44933D Valve Block Shown Along...

Page 8: ...6TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti seize lubricant ...

Page 9: ...6 The parts that come with your UC4 Spray Height Control system are shown below in their general installation configuration Figure 2 UC4 Spray Height Control Components ...

Page 10: ...7 Figure 3 Hydraulic Components ...

Page 11: ...ield working RPM on the throttle and mark this value in Table 4 You will need a stopwatch or a watch that displays seconds for the next step 3 Raise the LEFT boom from its extreme LOW position to the very TOP of its travel Record the time this takes in Table 4 Trial 1 for Left UP 4 Lower the LEFT boom from its extreme HIGH position to the BOTTOM of its travel Record this time in Table 4 Trial 1 fo...

Page 12: ...ime Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 Boom Test Record WITH UC4 Spray Height Control system Working RPM Boom Trial 1 Sec Trial 2 Sec Trial 3 Sec Avg Time Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Some sprayers may not have the Roll functions ...

Page 13: ...ed with the mounting base behind Figure 8 or in front of the tube Figure 6 Mounting the sensor bracket to the break away section of the boom may cause the boom to drop suddenly as a break away occurs This will occur on break away sections which lift as they break away For optimal boom tip protection it is recommended that the sensor be mounted within approximately two feet 60cm of the boom tip Ple...

Page 14: ...owest position the sensor mouth must be 9 inches or more from the ground b The bottom of the sensor must be at least 9 inches in front of the spray nozzles c The bottom of the sensor must be at least 9 inches above the spray nozzles d Ensure that there are no obstructions within a 12 inch diameter circle projected directly below the center of the sensor e The sensor should be approximately vertica...

Page 15: ...12 Figure 9 Sensor Serial Number Installation Location 3 SENSOR SYSTEM 5 SENSOR SYSTEM ...

Page 16: ... approximately in the center of the sprayer and ahead of the boom Figure 11 and Figure 12 The sensor mounting collar must not be behind the sprayer s wheel The General Mounting Rules for UC4 Ultrasonic Sensors from the previous section must be followed Figure 11 Main Lift Sensor Bracket Mounting Position 3 Mount the sensor onto the sensor mounting collar Figure 11 Figure 12 Main Lift Sensor Mounte...

Page 17: ...ensors use the following guidelines and refer to Figure 14 a The smaller the distance between A and B in Figure 14 the better the performance will be b Ensure the roll sensors are sitting relatively level when the sprayer chassis and boom are level c Both roll sensors must be mounted with the circular AMP connector facing towards the Right Hand Wing when looking from the rear of the sprayer Figure...

Page 18: ...over the roll sensor should be level with respect to the sprayer chassis d It is best to mount the roll sensor to the left hand trapeze link when looking from the rear of the sprayer e The roll sensor AMP circular connector MUST exit towards the right hand wing when looking from the rear of the sprayer Figure 15 Boom Frame Roll Sensor Mounted to a Trapeze Link 2 Cable tie the sensor connector to t...

Page 19: ...nsure the roll sensor is level with respect to the chassis c The AMP circular connector MUST exit towards the right hand wing d Make sure the temperature probe is able to reach the side of the valve block Figure 16 Chassis Roll Sensor Mounting 2 Fasten the temperature probe to the UC4 valve block using the supplied 3 8 x1 2 bolt as shown in Figure 17 3 Cable tie the temperature probe cable and AMP...

Page 20: ... B ports may be reversed Ensure that the orifices are oriented properly for the A and B ports or the system will not function properly 4 6 1 Valve Assembly 1 On a clean surface remove all plastic plugs from the NORAC hydraulic Valve V01 Figure 18 44963D 44933D Figure 18 NORAC Valve Block 2 Install the 6MB 6MOR F04 fittings on the P and T ports and tighten to 18 ft lbs 3 Install the orifices F06 in...

Page 21: ... the tube and tighten with the spring washers and the Hex nuts 5 Cut excess off of the rods if necessary If using bolts the bolts should thread into the valve block at least 3 8 The valve mounting holes are drilled and tapped 3 8 NC 1 deep The rule of thumb for bolt length is 1 1 2 longer than the tube size The recommended location for mounting the valve block is on the bottom cross member of the ...

Page 22: ... the NORAC supplied hoses H02 to the Pressure P and Tank T ports on the NORAC valve block V01 Route both of these lines to the sprayer valve block 3 Tee in these hoses P and T lines to the ports on the sprayer valve block with F03 4 The existing hoses that run to the boom tilt cylinders should be disconnected from the sprayer valve block and reconnected to the NORAC valve block a The raise lines f...

Page 23: ... side of the cab to the Roll Over Protection Bar ROP Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting Another option is to purchase an adapter for the flexible panel mount that has a 3 8 NC threaded stud on the end to bolt through an existing mount You can find these at your local outdoor store as a RAM mount part number RAM B 236 See http www ra...

Page 24: ...ft side of the cab This connection will supply battery power to the UC4 system 4 Connect the 6 pin Tower on C10 to the valve extension cable C04 The valve extension cable C04 may be packaged with one GP end not installed This is normal it helps installations for other sprayer types Pin this connector on connector included as per drawing in Section 5 5 TAKE EXTRA CARE These pins require a special t...

Page 25: ...opriate connectors on the cab side Each function is labeled on the wire The sprayer connectors on the valve side are left unconnected 10 Connect the 6 pin Tower on the valve cable C03 to the 6 pin Shroud on C12 11 The 6 pin Shroud on C12 has a screw terminal that must be connected to the frame of the sprayer There must be a good electrical connection between this terminal and the frame Depending o...

Page 26: ...or hydraulic lines 15 Connect 4 pin AMP connectors on C02B to the sensors 16 Connect the sensor branch cable C02 to the 4 pin AMP plug on C02B 17 Route the sensor branch cable C02 to the wing and main sensors and connect to the sensors Follow existing cables and or hydraulic lines along the boom 18 Cable tie the installed cables every 12 inches IMPORTANT Provide enough slack in all cables to accou...

Page 27: ...trical portions of this manual to check for proper installation If you still have trouble contact NORAC for assistance 3 Turn on the power for the UC4 Control Panel using the switch on the side of its chassis 4 Repeat the Boom Speed Test as described in Section 4 2 Boom Speed Test with the NORAC UC4 Spray Height Control system installed Record the results for comparison in Table 5 5 The procedure ...

Page 28: ...25 5 ELECTRICAL REFERENCE CABLE DRAWINGS 5 1 ITEM C01 44662B 40 SENSOR TRUNK CABLE 5 2 ITEM C02 44668 SENSOR BRANCH CABLE ...

Page 29: ...26 5 3 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL 5 4 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT ...

Page 30: ...27 5 5 ITEM C04 44651 VALVE EXTENSION CABLE 5 6 ITEM C10 44650 33 POWER CABLE UC3 BOOM RP1 ...

Page 31: ...28 5 7 ITEM C12 44658 11 BC RP1 VALVE CABLE ...

Page 32: ... ADDRESS 3702 Kinnear Place Saskatoon SK S7P 0A6 United States NORAC Inc CALL TOLL FREE 1 866 306 6722 763 786 3080 SHIPPING ADDRESS 1290 Osborne Rd NE Suite F Fridley MN 55432 2892 Europe NORAC Europe sarl 33 06 03 87 80 78 SHIPPING ADDRESS Rue de l hermitage 01090 Guereins France www norac ca ...

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