Norac Rogator 700 Series Installation Manual Download Page 1 | Manualshive

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Rogator

700

Series

UC7

Boom

Height

Control

System

Installation

Manual

1
2
3
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Summary of Contents for Rogator 700 Series

Page 1: ...Rogator 700 Series UC7 Boom Height Control System Installation Manual ...

Page 2: ...nternational Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...tents 1 Introduction 1 2 Technical Specifications 2 3 Parts Overview 3 4 Pre Installation Checklist 7 5 Hydraulic Installation 8 6 Ultrasonic Sensor Installation 12 7 Electronic Installation 19 8 Software Setup 24 9 Cable Schematics 25 ...

Page 4: ...ke the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us Every effort has been made to ensure the accura...

Page 5: ...ly Voltage rated 12VDC Supply Current rated 10A Hydraulic Pressure maximum 3300 psi Baud Rate 250 kbps Operating Temperature Range 0 C to 80 C Do not use high speed power tools drills when installing hardware The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permate...

Page 6: ...AC CA PRECISION DEFINED Page 3 Visit www solutions norac ca for more system installation and troubleshooting info 3 Parts Overview 3 1 Electronic Installation Overview Figure 1 Electronic Installation Overview ...

Page 7: ...WWW NORAC CA PRECISION DEFINED Page 4 Visit www solutions norac ca for more system installation and troubleshooting info 3 2 Hydraulic Plumbing Schematic Figure 2 Hydraulic Plumbing Schematic ...

Page 8: ... CABLE VALVE 4 PIN DT TO 2 PIN DT 96 2440mm 1 E01 50000 HCM1 MODULE 1 E07 50300 MAX SENSOR 3 E08 50200 CANBUS REPEATER 1 E10 43760 NETWORK COUPLER 3 WAY 1 E11 43765 NETWORK COUPLER 8 WAY 1 E12 43764 NETWORK COUPLER 2 WAY 1 E20 43764T NETWORK COUPLER 2 WAY WITH TERMINATOR 4 H01 44863 61 HOSE ASSEMBLY 122R2 06 32IN L 6FORX 6FORX45 1 H02 44864 06 HOSE ASSEMBLY 122R2 08 18 IN L 8FORX 8FORX45 1 H03 448...

Page 9: ...R 6MORT 3 F03 105151 MALE TO MALE ADAPTER 6MB 8MOR 1 F04 106618 MALE TO FEMALE ADAPTER 8FORX 8MOR45 1 F05 104885 TEE ADAPTER 8FORXR 8MORT 1 F06 44917 MALE ADAPTER 6MB 6MOR 2 F07 104590 ELBOW ADAPTER 6MOR 6FORX90 1 F08 104369 PLUG 6MBP 2 F09 106619 MALE TO FEMALE ADAPTER 6MOR 6FORX45 1 F10 44928 ORIFICE INSERT 047 IN ONE WAY 2 6 M B 6 M OR X 90 SIZE IN 1 16TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL...

Page 10: ...ed area i e no power lines etc 2 Ensure all boom fold operations are functional place a check mark in boxes below 3 Bring engine to field operational RPM and record below 4 Record the time seconds it takes for a full stroke for all boom functions To ensure repeatable measurements take the average of 3 trials 5 Not all sprayers will have the functions listed below in Figure 3 Ensure the boom has su...

Page 11: ...extended Component failure due to oil contamination is not covered under the NORAC system warranty It is recommended that a qualified technician perform the hydraulic installation 5 1 Valve Block Assembly 1 On a clean surface remove the plastic plugs from the block 2 Install the 6MB 8MOR F03 fitting into the T port Tighten to 18 ft lbs 24 Nm 3 Install the 6MB 6MOR45 F01 fitting into the P port Tig...

Page 12: ... on the Rogator 700 is illustrated in Figure 5 2 Insert the threaded rod into the block and use a hex nut to hold the rod The block holes are 3 8 9 5 mm NC 1 25 mm deep If bolts are used instead of the threaded rod ensure the bolts thread in at least 3 8 9 5 mm 3 Use the remaining hardware to secure the block to the sprayer 4 Cut off excess threaded rod if necessary Figure 5 Valve Block Mounting ...

Page 13: ... F03 on the T port of the NORAC block 3 Disconnect the tank line at the Rogator valve block and insert the 8FORXR 8MORT tee F05 4 Connect the 45 degree end of hose H02 to the tee F05 and route to the NORAC valve block Connect the straight end of hose H02 to F04 on the T port 5 Disconnect the pressure line at the Rogator valve block and insert the 6FORXR 6MORT tee F02 6 Connect the 45 degree end of...

Page 14: ...5 F09 fitting onto fitting F06 on the right B port of the NORAC valve block 11 Connect the straight end of the hose H03 from the left raise line to fitting F07 12 Connect the straight end of the hose H03 from the right raise line to fitting F09 13 The existing lower lines do not need to be modified Leave these lines connected to the Rogator valve block Figure 8 NORAC Valve Block Tilt Cylinder Plum...

Page 15: ...heights Figure 10 Sensor Mounting Guidelines Figure 11 Bracket Mounting Guidelines 6 2 Low Profile Bracket Mounting Guidelines 1 Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time 2 Ensure the bracket is mounted tight against the bottom of the boom minimizing the distance between the boom structure and the angled flange A problem...

Page 16: ...Pre Bent Hinge Tab 2 Align the other side of the rainflap rod with the unbent hinge tab Figure 13 Figure 13 Align Rainflap Rod 3 Bend the hinge tab inward over the rainflap rod until the hinge tab fits securely in the detent groove on the backside of the sensor bracket Figure 14 Figure 14 Bend Rainflap Hinge Tab 4 Ensure the rainflap actuates smoothly when the bracket is turned upside down and ret...

Page 17: ...threaded parts upon installation Figure 15 Sensor Serial Number Arrangement 1 The sensor bracket should be oriented forward ahead of the boom 2 Typically the best mounting location for the wing sensor brackets will be near the end of the boom tips approximately five feet 1 5 m from the end 3 Mount the sensors E07 into the sensor brackets with the lowest serial number on the left side and the highe...

Page 18: ...leshooting info 5 At the sensor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with terminator is the white 2 way coupler Plug the sensor and the CANbus cable into the terminator Figure 16 Bracket Mounting Example Figure 17 Wing Sensor Bracket Distance is mm Front ...

Page 19: ...o the boom half way between the tip and center of the sprayer 4 Mount the sensors E07 into the sensor brackets with the lowest serial number on the left side and the highest serial number on the right side Run the sensor cable through hole in the back of the bracket Ensure the cable is clear of moving parts and will not be damaged during folding 5 Connect cables C05 to the 8 way coupler and route ...

Page 20: ...installation and troubleshooting info 8 At the inner sensor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with terminator is the white 2 way coupler Plug the sensor and the CANbus cable into the terminator Figure 19 Inner Wing Sensor Bracket ...

Page 21: ...racket with the longer mounting flange 2 Mount the bracket as shown in Figure 21 Figure 20 Bracket Mounting Example 3 Mount the ultrasonic sensor to the main lift bracket Run the sensor cable through hole and behind the bracket Figure 21 Example Mounting of the Main Lift Bracket Ensure the bracket does not collide with any other part of the sprayer throughout the full range of main lift motion Fro...

Page 22: ...iented vertically Figure 22 Loosening the large plastic nut will allow the connector to be rotated Figure 22 Align Coils Figure 23 HCM1 Connections Figure 24 HCM1 Label 2 Lay the longer branch of the valve cables C10 across the coils with one 4 pin connector on each side Do not connect the cables at this time Output Number Function 1 2 Left Up and Down 3 4 Right Up and Down 5 6 Accumulator Shutoff...

Page 23: ...ors 5 Connect the valve cables C10 to the valve coils and the HCM1 The cable connected to the left connector 1 2 should be connected to the coil closest to the P and T ports The cable connected to the right connector on the HCM1 3 4 should be connected to the coil furthest from the P and T ports 6 Connect cable C12 to connector 5 6 on the HCM1 7 Check if locking valves are installed on the accumul...

Page 24: ... 9 connector Connect the temperature probe to the hole labelled TP on the valve block using the supplied 3 8 x 1 2 9 5 mm x 25 mm bolt Figure 29 11 Insert 4 pin plugs P01 into any unused connectors on the HCM1 Figure 29 Valve Block with Temperature Probe Installed 12 Insert the 12 pin plug P02 into the connector on the end of the HCM1 module Ensure that all unused connectors are plugged with the p...

Page 25: ...ed close enough to the main lift sensor 3 Insert the 6 pin plugs P03 into the remaining receptacles of the 8 way coupler 4 Connect cable C01 to the display bus connector on the HCM1 Connect cable C01 to the existing NORAC C3 cable with a 2 way coupler with terminator E20 The 2 way coupler with terminator is WHITE 5 Connect cable C01 to the other end of the NORAC C3 cable inside electrical box with...

Page 26: ...WWW NORAC CA PRECISION DEFINED Page 23 Visit www solutions norac ca for more system installation and troubleshooting info Figure 31 Cabling and Parts Layout ...

Page 27: ...d raise lower each boom and the main section Confirm that the cabling and hoses do not pinch stretch or bind over the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the display terminal using the switch on the side 4 The procedure for the installation of the UC7 Boom Height C...

Page 28: ...ISION DEFINED Page 25 Visit www solutions norac ca for more system installation and troubleshooting info 9 Cable Schematics 9 1 Item C01 43220 0 5 Cable Network 14 AWG 0 5m 9 2 Item C03 43220 03 Cable Network 14 AWG 3m ...

Page 29: ...A PRECISION DEFINED Page 26 Visit www solutions norac ca for more system installation and troubleshooting info 9 3 Item C05 43220 10 Cable Network 14 AWG 10m 9 4 Item C10 50130 01 Cable Valve 4 Pin DT to 2 Pin DT ...

Page 30: ...ECISION DEFINED Page 27 Visit www solutions norac ca for more system installation and troubleshooting info 9 5 Item C11 50120 01 Cable Temperature Probe 9 6 Item C12 50130 09 Cable Valve 4 Pin DT to 2 Pin DT 96 2440mm ...

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