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MANUAL BEVELLING AND 

DEBURRING SYSTEM B22 

ZERO

 

 
 
 

 

 

Ord.no. 27 220 

 
 
 
 

 

 

 

Operation

 

manual

 

for

 

the

 

device

 

 

SUBJECT

 

TO

 

CHANGE

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C. Borges Blanques nº 38
P.I. La Borda
08140 Caldes de Montbui (Barcelona) 
Tel.: 0034 93 865 35 68
E-mail: [email protected]

MAQUINARIA

 

NOGVAL

 

S.L.

Summary of Contents for B22 ZERO

Page 1: ...BURRING SYSTEM B22 ZERO Ord no 27 220 Operation manual for the device SUBJECT TO CHANGE C Borges Blanques nº 38 P I La Borda 08140 Caldes de Montbui Barcelona Tel 0034 93 865 35 68 E mail info nogval com MAQUINARIA NOGVAL S L ...

Page 2: ...ies 7 Machine equipment 7 Control elements B22 ZERO 7 Use 8 Bevel angle adjustment 8 Setting the bevel height reduction 8 Bevelling 10 Machining 0 FACING 11 Pipe bevelling 12 Additional handle 14 Replacement of indexable inserts 16 Replacement of milling head tools 17 Maintenance and operation 18 Spare parts 18 List of spare parts 19 25 Read the operation manual carefully prior to use ...

Page 3: ...rmation regarding the safety and operation of the machine Attention Information important for the personal safety of the operating staff Important Instruction that needs to be observed to ensure the proper function of the machine 2 Machine description B22 ZERO Machine B22 ZERO is designed solely for the activities below B22 ZERO is designed solely for bevelling fetch fettling and the removal of ma...

Page 4: ...3 3 1 Reference standards CE Declaration of Conformity ...

Page 5: ... The shafts of the control buttons grips levers and similar parts are not live parts The conductors are protected to prevent the contact with burrs cooling ribs etc which could cause damage to the insulation of conductors The openings in the metal with passing insulated conductors are fitted with bushing they are smooth and with well rounded edges The conductors are effectively protected from cont...

Page 6: ... defects are removed free of charge and without undue delay so that the buyer is able to use the article the way they desire Should the buyer claim liability for warranty unrelated defects it shall reimburse the seller for any expenses associated with that The manufacturer considers the guarantee invalid if the machine is improperly used used in conflict with national or international standards im...

Page 7: ...upply cord for damage Do not use the machine in case of any damage Do not use the machine in humid environment and protect from high moisture Ensure good lighting at the workplace to prevent the risk of potential injury or eyesight damage Caution the tool milling machine is sharp with the risk of injury During the replacement use safety gloves never touch the tool which moves The machined material...

Page 8: ...p authorised to perform the repairs For more information on contact your supplier 7 Technical specifications Bevel angle Infinitely adjustable within the range from 0 to 60 Bevel width 0 to 20 mm 400N mm2 0 to 16 mm 400N mm2 Machining width for FACING 22mm Motor Electric 400V 1 1 kW 50Hz 480V 1 3kW 60Hz 3x 220V 1 1kW 60Hz Motor power 1 1kW 400V 1 3kW 480V Revolutions 2850 rpm 50Hz 3420 rpm 60Hz We...

Page 9: ...act the seller Machine B22 ZERO is supplied with required tools for the operation without the connection socket It is necessary to assemble the respective socket according to the standards and regulations of the respective country 10 Control elements B22 ZERO Fig 10 0 1 A Main switch B Reduction size control rosette C Reduction size scale for 60 and 50 D Reduction size indicator for 60 and 50 E Ha...

Page 10: ...re fasten the arresting lever fig 10 0 1 position G 11 2 Bevel height adjustment Disconnect the machine from electricity supply Release the setting arresting lever fig 10 0 1 position J Turn the rosette fig 10 0 1 position B for setting the reduction size Actual setting is displayed on the scales on both electrical wiring sides fig 10 0 1 position I and C by means of composite indicators fig 10 0 ...

Page 11: ...ations In order to achieve the maximum machining regardless the bevel we recommend proceeding according to table fig 11 2 2 We recommend administering the work log for recording the measured value and the machining procedure Fig 11 2 2 Chip no max P Bevel height A Number of recommended reductions 30 20mm 17mm 3 reductions 45 20mm 14mm 4 reductions 50 20mm 13mm 4 reductions 60 20mm 10mm 5 reduction...

Page 12: ...ontal and vertical guiding bar is in contact with material Grip the machine in the handle area and start gradually shifting from the right to the left fig 11 3 1 Be aware that at the start of machining when the vertical and horizontal bars are not in contact with material with the whole length the machine is more susceptive to vibrations and it is less stable Proceed with care The same effect occu...

Page 13: ...with the rosette fig 10 0 1 position B It commonly set to 1 2mm The setting size must be estimated There is no scale Set the machining size when the machine can be safely shifted alongside the material Attach the machine on the material side in such way the horizontal and vertical guiding bar is in contact with material fig 11 4 1 Grip the machine in the handle area and start gradually shifting fr...

Page 14: ...machine under control The switch must be within the reach of left hand of the machine operation employee see figure 6 0 1 11 5 Tube and pipe bevelling Machine B22 is constructed for machining the tubes and pipes from minimum diameter Ø150mm It is provided by a special tube preparation which must be assembled on the machine Order no 29 204 Assemble the preparation on the machine instead of horizont...

Page 15: ... the bevel size and perform the machining angle according to former chapters 11 1 and 11 2 Connect the machine to the electricity supply and switch on the main switch fig 10 1 1 position A Fit the machine on the tube in position according to the figure fig 11 5 2 and 11 5 3 and apply gradual pressure to press the material in full profile of the set machining Pay attention to the rebound Start shif...

Page 16: ...15 Fig 11 5 2 Fig 11 5 3 ...

Page 17: ...additional handle It is possible to buy additional handle to the machine to improve the ergonomics of the machine and achieve higher production rate The work with the machine is also more comfortable The handle is always assembled under the machine safety frame screws fig 11 6 1 position A and it can be assembled in four positions to enable simple work with the machine in every position see fig 11...

Page 18: ...order no 29 203 The device can be fitted with 10 pieces of indexable inserts We do not recommend using other than original inserts Replacement of indexable inserts Disconnect the machine from electricity supply Set the machine into the vertical position on the motor fan cover Completely unscrew the arresting lever for the reduction size setting fig 12 1 1 position J and extract the screw completel...

Page 19: ...tting fig 12 1 1 position J and extract the screw completely from the machine Dismantle the whole set of the machine bonnet fig 12 1 1 Attach the side wrench to secure the milling machine against turning Fig 12 1 3 position M Attach the socket head screw and release and completely unscrew the attachment screw fig 12 1 3 position L Remove the milling machine from the shaft with hand or suitable rem...

Page 20: ...ed and complete tools Important The moving parts threads and rolls must be gradually cleaned using compressed and must be preserved greased Attention When using compressed air for cleaning wear safety goggles and never use a pressure exceeding 2 bar 13 Spare parts and electric connections Orders of spare parts shall contain the following information machine type serial number Description of requir...

Page 21: ...20 Electric wiring diagram ...

Page 22: ...21 13 1 List of spare parts ...

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Page 29: ...RO All rights reserved No part of this publication may be reproduced without the previous consent granted by the company N KO C Borges Blanques nº 38 P I La Borda 08140 Caldes de Montbui Barcelona Tel 0034 93 865 35 68 E mail info nogval com MAQUINARIA NOGVAL S L ...

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