Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP-5422B/G-18
09-12-2018
Instruction Manual
XPP-5422B/G
Please read these instructions before using your Nightstick XPP-5422B/G
Intrinsically Safe Dual-Light Flashlight. They include important safety information
and operating instructions.
THE XPP-5422B/G IS APPROVED FOR USE
Permissible Nightstick 5422 Flashlight/Floodlight
APPROVAL No. 20-A130001-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS:
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga
Ex ia op is I Ma
Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX27837X
IECEx ITS 16.0067X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
0359
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
I M 1 Ex ia op is I Ma
II 1 G Ex ia op is IIC T3 Ga
MSHA approved for use with three AA Duracell Type PC1500, Energizer
Type EN91, and Energizer Type L91 batteries only.
1)
Replace the batteries in fresh air only and replace all batteries at the
same time. Do not mix batteries from different manufacturers or of
different types.
2)
Energizer Lithium (Type L91) batteries are to be replaced by a qualified
technician only.
3)
The Model Nightstick 5422 must not be opened in areas where
permissibility is required.
4)
Conforms to:
ANSI/UL STD 913, ANSI/UL
60079-0, ANSI/UL 60079-11
ANSI/ISA 60079-26
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
INMETRO
Segurança
NCC
Ex ia op is I Ma
Ex ia op is IIC T3 Ga
(-20ºC ≤ Tamb ≤ +40ºC)
15.0286 X
WARNINGS - INTRINSICALLY SAFE
y
Warning: Use only the approved non-rechargeable batteries listed below.
y
Warning: Do NOT attempt to use rechargeable AA batteries with this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the lens
bezel in the hazardous environment. This task must ONLY be performed in an
area known to be non-hazardous.
y
Warning: When exchanging batteries, use only Duracell PC1500, Energizer
EN91 or Energizer L91 batteries.
y
Warning: To prevent ignition of a hazardous atmosphere, the AA batteries must
only be exchanged in an area known to be non-hazardous.
y
Warning: To reduce the risk of explosion, do not mix new non-rechargeable
batteries with used non-rechargeable batteries, or mix non-rechargeable
batteries from different manufacturers.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
y
For personal safety, always confirm the rating of any known hazardous or
potentially hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5422B/G’s Intrinsically Safe rating,
the only AA batteries certified for use with this light are the Duracell PC1500,
Energizer EN91 or Energizer L91 batteries.
y
Do not attempt to use any other brand or model of AA batteries with this light.
y
Do not attempt to use any type of rechargeable AA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not remove the
lens bezel or the reflector / battery carrier in the hazardous environment.
This task must ONLY be done in an area known to be non-hazardous.
y
Loosen the locking screw located on the side of the lens cap. NOTE: Do NOT
attempt to completely remove the locking screw. Doing so is not necessary and
may damage the threads. The screw simply needs to be loosened enough to
allow the lens bezel to unscrew.
y
Unscrew the lens bezel from the housing in a counter-clockwise direction.
y
Turn the light upside down and carefully shake the light in order to remove the
reflector / battery carrier. Allow the reflector / battery carrier to slide into your
hand. WARNING: Do NOT touch the reflector surface with your finger. Doing
so may damage the reflector surface.
y
Using 3 – AA Duracell PC1500, Energizer EN91 or Energizer L91 batteries
(make sure that all 3 batteries are of the same model), install the batteries in the
carrier paying close attention to the markings on the battery carrier for proper
battery terminal polarity alignment.
y
Align the reflector / battery carrier so that the switches on the carrier are aligned
with the switches on the housing. Carefully insert the reflector / battery carrier
back into the flashlight housing until it is fully seated in the housing. WARNING:
Be careful to not touch the reflector surface with your finger. Doing so may
damage the reflector surface.
y
Replace the lens bezel by screwing it onto the housing in a clockwise direction.
y
Tighten locking screw. CAUTION: Do not over-tighten. Doing so may damage
the threads and impact the light’s Intrinsic Safety.
OPERATION
THE XPP-5422B/G HAS FOUR SEPARATE LIGHTING MODES:
MOMENTARY FLASHLIGHT MODE
Lightly press the top body switch for momentary operation. Release the switch
to turn the light off.
CONSTANT-ON FLASHLIGHT MODE
Press the top body switch until it clicks and then release for constant-on mode.
Press and release the top body switch again to turn the light off.
FLOODLIGHT MODE
Press the bottom body switch until it clicks and then release for floodlight
mode. Press and release the bottom body switch again to turn the light off.
DUAL-LIGHT MODE
Dual-Light allows the user to turn on both the Flashlight and the Floodlight, at the
same time. Press the top body switch until it clicks and then release for constant-
on mode Flashlight Mode. Next press and release the bottom switch to activate
the Floodlight. Both the Flashlight and the Floodlight are now running. Press and
release both the top and bottom body switches to turn the lights off.
WARRANTY
LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in
workmanship and materials for the original purchaser’s lifetime. The Limited
Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable batteries,
chargers, switches, electronics and included accessories are warranted for a
period of two years with proof of purchase. Normal wear and failures which are
caused by accidents, misuse, abuse, faulty installation and lightning damage are
excluded.
We will repair or replace this product should we determine it to be defective.
This is the only warranty, expressed or implied, including any warranty of
merchantability or fitness for a particular purpose.
For a complete copy of the warranty, go to www.nightstick.com/nightstick-
product-support/warranties. Retain your receipt for proof of purchase.
