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Electric Power Generation 

Installation and maintenance

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TALA40 

Low Voltage Alternators - 4 pole 

4.6 - Dismantling, reassembly 

[WARNING] 

During the warranty  period.  This 

operation should only be carried out in 

an approved workshop or in our factory. 

otherwise  the  warranty  may  be 

invalidated. 

Whilst being handled. the machine 

should  remain  horizontal  (rotor  not 

locked in position). Check how much the 

alternator  weighs  before  choosing  the 

lifting method. 

C:=)  C:=)  C:=)  C:=)  C:=) 

• Tools required

To  fully  dismantle  the  machine.  we 

recommend using the tools listed below: 

-1 ratchet s extension

-1 torque wrench

-1 set of fiat spanners: 8 mm. 10 mm. 12 mm

-1 socket set: 8. 1 O. 13 mm

-1 socket TORX bit T20. T30

-1 puller (eg. Facom: U35. U32/350)

• Bolt tightening torque

See section 5.4.

� 

The  bolts  for  fixing  the  feet  on  the 

housing  and  immobilising  the  stator 

must not be removed (boit of the stator 

lower). 

• Access to connections and the

regulation system

The  terminais  and  AVR  are  accessed 

directly  by  removing  the  terminal  box  lid 

(41 ). 

• Accessing. checking and replacing the

diode bridge

Dismantling 

- Remove the terminal box lid [41].

- Cut the fixing clamps of the exciter cables.

remove the connector from the exciter.

- Remove the 4 nuts on the tie rods.

-Remove the NOE shield [36] using a puller:

eg. U.32 - 350 (Facom).

- Unsolder the connections.

- Check the bridge using an ohmmeter or a

battery lamp.

Reassembly 

- Replace  the  bridges.  respecting  the

polarity.

-Resolder the connections.

- Fit a new O ring seal in the shield.

- Refit the NOE shield and pass the bundle

of wires between the top bars of the shield.

-Replace the fixing clamps on the cables.

-Replace the terminal box lid [48].

M8 threaded rad 

18 

LEROY-SOMER'" 

Summary of Contents for LEROY-SOMER TAL A40

Page 1: ......

Page 2: ...attention to the following 2 safety measures which must be complied with a During operation do not allow anyone to stand in front of the air outlet guards in case anything is ejected from them b Do n...

Page 3: ...tics 5 3 1NSTALLATION 9 3 1 Assembly 9 3 2 Checks prior to first use 10 3 3 Terminal connection diagrams 10 3 4 Commissioning 13 3 5 Setting up 13 4 SERVICING MAINTENANCE 14 4 1 Safety measures 14 4 2...

Page 4: ...e machine conforms to your order So that you can identify your alternator quickly andaccurately we suggest you fill in its specifications on the nameplate below A A g CE OC AU4 1 a S j 151JJl5 2 J f r...

Page 5: ...ent single bearing with standard feet and SAE flanges coupling dises Drip proof machine self coole Electrical options Space heaters ln order to conform to standard EN 61000 6 3 EN 61000 6 2 EN 55011 t...

Page 6: ...R Armature Exciter field Y 0 ro 0 MAIN FlELD Rotating reclifiers T1 U1 T4 U2 ellow reen blue For del a conneciion 1PH 3PH T2 V1 C C l T5 V2 tl C C C C 0 0 8 C L C b 8 use termlnals N and U conneci N a...

Page 7: ...N FUELD STATOR 12 wire T1 to T12 identification EXCllER Armature Exctter eld t IRata ting redifiers i 0 i C Onsu lt R12 i j C r 1 UI i 1 C N 3P 1 PH D A F FF btue Tl O TI TI T1D ye low T1l 711 T1 T1 l...

Page 8: ...L M 6 5 g C I r s 10 2 1 r 81 71 Sl P1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 _ J 1 1 STATOR Op iio n lili POUrT AL 044 seul O o nalr J CT forTAL 044 onty STATO R 6 fflSM i s Jma i T1 fu T6 1104 su oo T4 3 PH 1...

Page 9: ...ity and the environment of the machine During this operation do not allow anyone to stand under the load After handling the machine using the lifting ring snap on the plastic cover provided in the mai...

Page 10: ...e working continuously while the machine is stopped WARNING Ensure that the alternator has the degree of protection matching the defined environmentalconditions Mechanical checks Before starting the m...

Page 11: ...0 0 0 0 0 0 T6 L3 W L2 V Ll U L3 W L L2 V L L1 U 5874 en 2020 01 a Connectio ncodes Voltage Detection FactorryconnecUon 3PHI Star 1 U Winding 50 Hz so Hz Ol m rs TO THE RIGH1 01 TPUTS TO THE LEFT 6S 3...

Page 12: ...T3 _ __fa V 2 L2 T2 U 1 L1 T1 NDE DE N N T10 U T1 N1 n c V T2 T5 W 3 L3 V 2 L2 U 1 L1 L1 U Series Delta L3 W L M VoltageLM 1 2voltageLL L VoltageLM 1 2voltageLL 1PH or 3PH L L lh Winding 6 8 AREP R180...

Page 13: ...wn in the terminal connection diagram The alternator earth terminal inside the terminal box is connected to the electrical earth circuit The earth terminal is connected to the frame The connections in...

Page 14: ...ectrical connections in the installation Electrical servicing Commercially available volatile degreasing agents can be used WARNING Do not use trichlorethylene perchlo rethylene trichloroethane or any...

Page 15: ...gged or hot air is being Abnormal alternator frame more than recycled from the alternator or engine temperature 40 C above the ambient Alternator operating at tao high a voltage 105 of Un on temperatu...

Page 16: ...nce Speed tao low lncrease the drive speed do not touch theAVR voltage pot before running at the correct speed Voltage AdjustAVR volt Adjustment ineffective FaultyAVR tao high age potentiometer Voltag...

Page 17: ...ly with separate excitation Assembly A Connect a 12 V battery in series with a rheostat of approximately 50 ohms 300 Wand a diode onbathexciter field wires 5 and 6 ASSEMBLY A 6 _ Field 5 Rh 50 300W As...

Page 18: ...ghtening torque See section 5 4 The bolts for fixing the feet on the housing and immobilising the stator must not be removed boit of the stator lower Access to connections and the regulationsystem The...

Page 19: ...insert a tube of the corresponding diameter on the shaft end or a support made according the following bellow Rest the rotor on one of its pales then siide it out Use the tube as a lever arm to assist...

Page 20: ...lues consult the test report and are subject to change without priorwarning Three phase 4 pole SHUNT excitation 6 and 12 wire Resistances at20 C l Type L N Rotor Field stator coil C 0 776 3 050 14 1 D...

Page 21: ...X2 auxiliary Z1 Z2 auxiliary windings windings C 0 452 0 375 D 0 364 0 311 E 0 377 0 326 F 0 342 0 356 G 0 318 0 330 Tableofweights values given for information only Three phase SHUNT AREP 6 and 12 wi...

Page 22: ...type its serial number and the information given on the nameplate Address your enquiry to your usual contact Part numbers should be identified from the exploded views and their description from the p...

Page 23: ...ic Power Generation 1 Installation and maintenance 1 TALA40 Low VoltageAlternators 4 pole 5 4 Exploded view parts list and tightening torque Single bearing SHUNT orAREP Il w LEROY SOMER 5874 en 2020 0...

Page 24: ...15 1 Fan M5 4 90 1 Exciter field stator 28 1 Earth terminal 91 4 Fixing bolts M6 10 30 1 Drive end DE 100 1 Exciter armature rotor shield 33 1 Protective guard M5 4 124 1 Terminal block 36 1 Non driv...

Page 25: ...s Our technical support depar tment can provide detailed directions on products dismounting upon request Waste hazardous materials The following components and materials need a special treatment and n...

Page 26: ...Electric Power Generation 1 Installation and maintenance 1 5874 en 2020 01 a TALA40 Low VoltageAlternators 4 pole 26 LEROY SOMER...

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Page 28: ...din com company leroy somer Twitter com EPG_Alternators Facebook com LeroySomer EPG YouTube com LeroySomerOfficiel Nld c Il for dreams TM LEROY SOMER www leroy somer com epg lm rJ 11 l l 5874 en 2020...

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