Nextier NP-42H4B9 Service Manual Download Page 1

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S E R V I C E M A N U A L

Model

1. PMCP642(NP-42H4B9)

2. PMCP650(NP-50H4D9)

3. PMCP660(NP-60H4G9)

Summary of Contents for NP-42H4B9

Page 1: ...S E R V I C E M A N U A L Model 1 PMCP642 NP 42H4B9 2 PMCP650 NP 50H4D9 3 PMCP660 NP 60H4G9 ...

Page 2: ...mation and the sole property of WoosungNextier Corp 821 3 Byucksan Digital ValleyⅡ 481 10 gasan dong Geumcheon Gu Seoul city Korea No part of this document may be copied reproduced or transmitted by any means for any purpose without prior written permission from WoosungNextier Corp ...

Page 3: ...Service Manual Revision Date Description By Approved ...

Page 4: ...N T S SPECIFICATION ENGINEERING SPECIFICATION BLOCK DIAGRAM CIRCUIT EXPLODED VIEW CALIBRATION METHODS INSPECTION METHODS FIRMWARE UPGRADE METHOD SERIAL CONTROL PROTOCOLS TROUBLE SHOOTING PDP MODULE SERVICE MANUAL ...

Page 5: ...ndependent vertical and horizontal scalers True 10 bit 1 billion color processing Option Deinterlacing features including Improved deinterlacer supporting SDTV and HDTV for standard NTSC PAL SECAM 1080i Per pixel motion compensated deinterlacing Improved Low Angle Interpolation Film mode for 3 2 2 2 pull down materials including 1080i sources Audio Enhancement features including Automatic Volume C...

Page 6: ...er Digital RGB TMDS MAX 720p 1080i 1280 x 1024 60 Hz SXGA 10 90 RH NO condensation 20 80 RH No condensation Audio 0 5V rms Normal 2 Channel L R Audio 0 5V rms Normal 2 Channel L R Y 1V p p 75 Ω C 0 286V p p 75 Ω NTSC Y 1V p p 75 Ω C 0 300V p p 75 Ω PAL SECAM 1206 7 x 721 x117 3 610W Video 1V p p 75 Ω NTSC PAL SECAM 700 1100 hPa Altitude 0 3 000 m Component Input Environmen t Condition In Out Termi...

Page 7: ...y 2 Speaker Impedence Input Impedence The specifications are subject to change without notice Output Sound Pressure Internal Speaker Frequency Response 45 Hz 20 KHz Item RCA Video Cable RCA Audio Cable S Video Cable Input Weight External Speaker Option The specifications are subject to change without notice Standard Option Internal Speaker System External Speaker System DVI Cable VGA D SUB Cable A...

Page 8: ... 2 11 24 06 By Tommy Shin Woosung Nextier Corp Engineering Products Specification MODEL 1 PMCP642 NP 42H4B9 2 PMCP650 NP 50H4D9 3 PMCP660 NP 60H4G9 PDP MONITORs Preliminary Approved Woosung Nextier Corp DATE DATE ...

Page 9: ...ormation and the sole property of Woosung Nextier Corp 481 10 Gasan dong Byeoksan Digital Valley II 821 Geumcheon gu Seoul Korea No part of this document may be copied reproduced or transmitted by any means for any purpose without prior written permission from Woosung Nextier Corp ...

Page 10: ... SIGNAL INTERFACE 3 1 DVI Interface 3 2 RGB Interface 3 3 DVI RGB Mode Table 3 4 Component Interface 3 5 Component Mode Table 3 6 S Video Interface 3 7 Video Interface 4 POWER 4 1 42 HD Power Supply 4 1 1 Power Supply SMPS 4 1 2 DC Output 4 1 3 Connector 4 2 50 HD Power Supply 4 2 1 Power Supply SMPS 4 2 2 DC Output 4 2 3 Connector 4 3 60 HD Power Supply 4 3 1 Power Supply SMPS 4 3 2 DC Output 4 3...

Page 11: ...NS 7 1 42 HD Cell Defect Specification 7 2 50 HD Cell Defect Specification 7 3 60 HD Cell Defect Specification 8 MECHANICAL 8 1 Fan 8 2 Dimension without stand 8 3 Weight 9 ENVIRONMENTAL 9 1 42 HD Environmental Condition 9 2 50 HD Environmental Condition 9 3 60 HD Environmental Condition 10 PACKAGING 10 1 Packaging Specifications 10 2 Vibration 10 3 Drop 11 AUDIO SYSTEM 11 1 Internal Speaker Syste...

Page 12: ...CP642 NP 42H4B9 PMCP650 NP 50H4D9 PMCP660 NP 60H4G9 1 2 Product Definition The top level assembly shall contain 1 Plasma Display PMCP642 NP 42H4B9 PMCP650 NP 50H4D9 PMCP660 NP 60H4G9 2 Power Cord USA Europe 3 RGB Cable 4 DVI Cable 3 Remote Control Unit 4 AAA Batteries n 2 5 Installation Operation Manual 6 Foot Stand Optional Accessories Top Level Assembly 1 S Video Cable 2 PC Audio Cable 3 Wall Mo...

Page 13: ...ping cartons protective foam and printed materials require approval by Woosung Nextier Corp prior to Mass Production Release 1 4 Change Control ECR ECN All Engineering changes to the product shall be made in accordance with the Woosung Nextier Corp ECR ECN Procedure 1 5 Service Documentation Service Manual Complete Spare Parts List Schematic Service Manual and Assembly Drawings shall be provided w...

Page 14: ...8 60Hz Input Voltage AC100V 240V 50 60Hz AC100V 240V 50 60Hz AC100V 240V 50 60Hz 2 2 Input Output Terminal DVI Input DVI D 24 pin Jack 1 RCA Jack L R 1 RGB Input D Sub 15 pin Jack 1 RCA Jack L R 1 Component Input RCA YPbPr YCbCr Jack 1 RCA L R Jack 1 S Video Input Mini DIN S terminal 1 Video Input BNC Jack 1 RCA Jack L R 1 Video1 2 Input RCA Jack 2 Monitor Output BNC Jack 1 RCA Jack L R 1 RS 232C ...

Page 15: ...n 5 NC Pin 6 DDC Clock Pin 7 DDC Data Pin 8 NC Pin 9 TMDS Data 1 Pin 10 TMDS Data 1 Pin 11 TMDS Data 1 3 Shield Pin 12 NC Pin 13 NC Pin 14 5V Power Pin 15 Ground 5V Pin 16 Hot Plug Detect Pin 17 TMDS Data 0 Pin 18 TMDS Data 0 Pin 19 TMDS Data 0 5 Shield Pin 20 NC Pin 21 NC Pin 22 TMDS Clock Shield Pin 23 TMDS Clock Pin 24 TMDS Clock Sync Signals Digital Differential type TMDS DVI Audio Input Level...

Page 16: ... Signal Pin 4 GND Pin 5 GND Pin 6 GND for Red signal Pin 7 GND for Green signal Pin 8 GND for Blue signal Pin 9 NC Pin 10 GND Pin 11 GND Pin 12 SDA Input only Pin 13 H Sync or composited H V Sync Signal Pin 14 V Sync Pin 15 SCL Input only RGB Signals 700 mV full scale RGB Signal Impedance 75 Ohms RGB Audio Input Level 0 5V rms L R RGB Sync Signals TTL 2 2k ohm internal pull up resistors DDC 1 2B V...

Page 17: ...VGA 800 x 600 53 700 85 000 56 250 Support 48 400 60 000 65 000 Support 56 500 70 000 75 000 Support 60 000 75 000 78 750 Support 64 000 80 000 85 500 Support XGA 1024 x 768 68 300 85 000 94 500 Support SXGA 1280 x 1024 64 000 60 000 108 000 Support WXGA 1366 x 768 50 000 60 000 84 400 Support SDTV 480p 720 x 480 31 470 59 940 27 000 Support SDTV 575p 720 x 576 31 250 50 000 27 000 Support 45 000 ...

Page 18: ... 5 Component Mode Table Mode Resolution Horizontal Frequency kHz Vertical Frequency Hz Pixel Clock Frequency MHz Remark EDTV 480i 720 x 480 15 730 29 970 13 5000 Support EDTV 576i 720 x 576 15 630 25 000 13 5000 Support SDTV 480p 720 x 480 31 470 59 940 27 000 Support SDTV 576p 720 x 576 31 250 50 000 27 000 Support 45 000 60 000 74 250 Support 44 960 59 940 74 180 Support HDTV 720p 1280 x 720 37 ...

Page 19: ...nput Connector Video 1 2 Input RCA Video Jack Monitor Output Connector BNC Jack Audio Input Connector RCA L R Jack Audio Output Connector RCA L R Jack Video Input Signal V 1V p p Video Output Signal V 1V p p Audio Input Level 0 5 rms L R Audio Output Level 0 5 rms L R Video Input Signal Impedance 75 Ohms Video Output Signal Impedance 75 Ohms Audio Input Impedance 470K Ohms Audio Output Impedance 2...

Page 20: ...erance Remark 5V Stand_by 0 03A 1 0A 5 0V DC 5 5Vsc 0 5A 4 5A 5 0V DC 5 9Vsc 0A 2 0A 9 0V DC 5 12Vsc 0A 1 0A 12 0V DC 5 Vsc Board Signal Interface 24V audio amp 0A 2 5A 24 0V DC 12 5Vctrl 0 5A 4 5A 5 0V DC 5 Va 0 005A 2 0A 60V DC 1 PDP Module Vs 0 1A 1 5A 180V DC 1 4 1 3 Connector Connector No Description Pin No Description Pin No Description 1 ACD 5 Vs ON 2 RLY ON 6 5VD 3 5Vst_by 7 NC CN801 VSC B...

Page 21: ...V Stand_by 0 03A 1 0A 5 0V DC 5 5Vsc 0 5A 4 5A 5 0V DC 5 9Vsc 0A 2 0A 9 0V DC 5 12Vsc 0A 1 0A 12 0V DC 5 12Vfan 0A 0 6A 12 0V DC 5 Vsc Board Signal Interface 24V audio amp 0A 1 75A 24 0V DC 12 5Vctrl 2 0A 5 0A 5 0V DC 5 Va 0 005A 2 4A 60V DC 1 PDP Module Vs 0 1A 2 2A 195V DC 1 4 2 3 Connector Description Connector No Pin No Description Pin No Description 1 ACD 5 Vs ON 2 RLY ON 6 5VD 3 5Vst_by 7 NC...

Page 22: ...Voltage Tolerance Remark 5V Stand_by 0 03A 1 0A 5 0V DC 5 5Vsc 0A 4 5A 5 0V DC 5 9Vsc 0A 2 0A 9 0V DC 5 12Vsc 0A 2 0A 12 0V DC 5 Vsc Board Signal Interface 24V audio amp 0A 1 5A 24 0V DC 12 5Vctrl 4 5A 8 0A 5 0V DC 5 Va 0 05A 2 7A 60V DC 1 PDP Module Vs 0 1A 3 0A 190V DC 1 4 3 3 Connctor Description Connector No Pin No Description Pin No Description 1 GND 5 STBY 5V 2 5VD 6 RL ON 3 VS ON 7 ACD P801...

Page 23: ...ption Connector No Pin No Description Pin No Description 1 24V 5 9Vsc 2 24V 6 9Vsc 3 GND 7 GND VSC Board Signal Interface C806 4 GND 8 GND 1 GND 6 5Vsc 2 12V 7 GND 3 GND 8 GND 4 9Vsc 9 24V FAN P802 5 GND 10 24V ...

Page 24: ...age Brightness Contrast Phase Sharpness Color Tint Video Defaults Screen Size Freeze Pixel Shift Setup Language Sleep Timer OSD Setting Menu Transparency Menu Timeout Color Temp Component Video S Video Input Audio Volume Treble Bass Balance Mute Audio Defaults Image Brightness Contrast Phase Frequency Sharpness Video Defaults Screen Size H Position V Position Auto Positioning Freeze Pixel Shift Se...

Page 25: ...cal 1 200cd Contrast Ratio in Dark Room Typical 8 000 1 Expected Life time More than 60 000 Hours of continuous operation 6 2 50 HD Specification Panel Type 50X3 Number of Pixels 1366 H 768 V 1pixel 3 RGB cells Pixel Pitch 0 810 mm H 0 810 mm V Cell Pitch 0 270 mm H 0 810 mm V Green Cell basis Display Area 1106 5mm H 622 1mm V 0 5mm Outline Dimension 1190 H 700 V 58 D 1mm Pixel Type RGB Closed Wel...

Page 26: ... mm H 0 966 mm V Green Cell basis Display Area 1319 6mm H 741 9mm V 0 5mm Outline Dimension 1408 H 828 V 60 D 1mm Pixel Type RGB Closed Well type Number of Gradations R 256 G 256 B 256 Aspect Ratio 16 9 Peak Brightness Typical 1 000cd Contrast Ratio in Dark Room Typical 6 000 1 Expected Life time More than 45 000 Hours of continuous operation ...

Page 27: ... repeats On and Off 3 Uncontrollable Dot is defined as A cell which is distinctly brighter or darker than other cells around it and or A cell of which color is distinctly different from that of other cells around it 4 Non Extinguishing Dot brightness defect is defined as A cell of which more than 50 area is always ON The decision distance is 3H away from the panel intensity of illumination is betw...

Page 28: ...nd Off 3 Uncontrollable Dot is defined as A cell which is distinctly brighter or darker than other cells around it and or A cell of which color is distinctly different from that of other cells around it 4 Non Extinguishing Dot brightness defect is defined as A cell of which more than 50 area is always ON 5 Stain is defined as A blob due to local color contamination in white or simple color pattern...

Page 29: ...22 7 3 60 HD Cell Defect Specification ...

Page 30: ...n the unit 3EA 2400RPM 8 2 Dimensions without stand Model Name PMCP642 NP 42H4B9 PMCP650 NP 50H4D9 PMCP660 NP 60H4G9 Width 1028mm 1206 7mm 1454mm Height 625mm 721mm 876mm Depth 107 4mm 117 3mm 94 1mm 8 3 Weight without stand Model Name PMCP642 NP 42H4B9 PMCP650 NP 50H4D9 PMCP660 NP 60H4G9 Net Weight 30Kg 42Kg 67 3Kg ...

Page 31: ...C to 40 C Storage Temperature 20 C to 60 C Packing condition Operating Relative Humidity 20 to 80 Non Condensing Storage Relative Humidity 10 to 90 Non Condensing Operating Atmospheric Pressure 800 1100hpa Altitude 0 2 000 m Storage Atmospheric Pressure 700 1100hpa Altitude 0 3 000 m 9 3 60 HD Environmental Condition Operating Temperature Range 0 C to 40 C Storage Temperature 20 C to 60 C Packing ...

Page 32: ...Kg 49Kg 78 3Kg 10 2 Vibration X Y Z Vibration Frequency 5 100Hz Acceleration 2 0G Test Time 30minutes 30minutes 60minutes Test Condition 1 Frquence 5Hz 100Hz 2 Axis of the Test X Y Z 3 Check time After the test 4 Product Condition Package Interior Check Breakaway or break in wire Damage in parts Crack in PCB pattern or cold solder unscrew movement of power related components No operation error in ...

Page 33: ...26 11 AUDIO SYSTEM 11 1 Internal Speaker Type 2Way 2Speaker System Maximum Input 10W RMS Impedance 8ohm Output Sound Pressure 88dB W M Frequency Response 170Hz 20KHz ...

Page 34: ...27 12 WARRANTY 12 1 Parts and Labor Parts One year after the date of shipment Labor One year after the date of shipment ...

Page 35: ... 15 MA 12 0 MD 31 0 MDQS 3 0 Input Port0 Sync Decoder Auto Image Optimizer IN0R 2 9 IN0G 0 9 IN0R 0 9 Input Port1 Sync Decoder Auto Image Optimizer IN1R 2 9 IN1G 0 9 IN1R 0 9 ADC Sync Processing Output Formatting Video Decoder 2D 3D 110Msps TMDS HDCP1 0 ADC Output Formatting V33PW23 MBD 00 15 MBA 00 10 A9V A5V V8AUD ADD12V 5VS Y Pr Cr Pb Cb S Video_In Video BNC_ In Video2_ In Monitor BNC_ Out Vide...

Page 36: ...NP 42S4 Main 04 06 04 04 sch 1 Thu Oct 12 16 22 02 2006 ...

Page 37: ...NP 42S4 Main 04 06 04 04 sch 2 Thu Oct 12 16 22 02 2006 ...

Page 38: ...NP 42S4 Main 04 06 04 04 sch 3 Thu Oct 12 16 22 07 2006 ...

Page 39: ...NP 42S4 Main 04 06 04 04 sch 4 Thu Oct 12 16 22 13 2006 ...

Page 40: ...NP 42S4 Main 04 06 04 04 sch 5 Thu Oct 12 16 22 17 2006 ...

Page 41: ...NP 42S4 Main 04 06 04 04 sch 6 Thu Oct 12 16 22 27 2006 ...

Page 42: ...NP 42S4 Main 04 06 04 04 sch 7 Thu Oct 12 16 22 52 2006 ...

Page 43: ...NP 42S4 Main 04 06 04 04 sch 8 Thu Oct 12 16 22 55 2006 ...

Page 44: ...NP 42S4 Main 04 06 04 04 sch 9 Thu Oct 12 16 23 07 2006 ...

Page 45: ...NP 42S4 Main 04 06 04 04 sch 10 Thu Oct 12 16 23 09 2006 ...

Page 46: ...NP 42S4 SUB BNC 04 20060706 sch 1 Thu Oct 12 16 34 29 2006 ...

Page 47: ...NP 42S4 SUB BNC 04 20060706 sch 2 Thu Oct 12 16 34 29 2006 ...

Page 48: ...NP 42S4 Control 03 sch 2 Sat Aug 05 14 50 54 2006 ...

Page 49: ...NP 42S4 Control 03 sch 1 Sat Aug 05 14 50 53 2006 ...

Page 50: ...NP 60H4 Control_Key 01 sch 2 Wed Oct 18 16 56 14 2006 ...

Page 51: ...NP 60H4 Control_Key 01 sch 1 Wed Oct 18 16 56 13 2006 ...

Page 52: ...NP 60H4 Control_IR 01 sch 2 Wed Oct 18 16 52 43 2006 ...

Page 53: ...NP 60H4 Control_IR 01 sch 1 Wed Oct 18 16 52 42 2006 ...

Page 54: ...ccurately according to the Inspection of PMCP642 NP 42H4 PMCP650 NP 50H4 PMCP660 NP 60H4 3 2 This test of Inspection can be modified according to transition of production Team and R D department 4 The Conditional This inspection is tested in 20 standard temperature 65 standard humidity 5 The additional This inspection can be tested in normal temperature and normal humidity 15 35 45 85 The Register...

Page 55: ...WoosungNextier Corp 2 ...

Page 56: ...3 VIDEO 1 2 Input 4 VIDEO Input 5 Monitor Output 6 S VIDEO Input 7 COMPONENT Input 8 RGB Input 9 DVI Input 10 RS232C Control TEST 11 Image Menu 12 Screen Menu 13 Setup Menu 14 Sound Menu 15 Remote controller Function Key Test Mute Locate SIZE SWAP Swap A SWAP Audio Swap Split Screen S SELECT Input Input choice Auto Auto default I SIZE choice of screen size FREEZE Screen Recall Input Sleep Reservat...

Page 57: ...Ω Pb Cb 0 7V p p 75Ω Pr Cr 0 7V p p 75Ω EDTV 480i 576i 576p 480p 720p 1080i 4 Component Input RCA Jack L R x 1 Audio 0 5V rms Normal 2 Channel L R BNC Jack x 1 Video 1V p p 75 Ω 5 Monitor Output RCA Jack L R x 1 Audio 0 5V rms Normal 2 Channel L R 6 S Video Input Mini DIN Jack x 1 4 pin Y 1V p p 75 Ω C 0 286V p p 75 Ω NTSC Y 1V p p 75 Ω C 0 300V p p 75 Ω PAL SECAM BNC Jack x 1 Video 1V p p 75 Ω NT...

Page 58: ...f Bright Contrast Max Vertical Less than 10 ON SCREEN Remarking Position MONOSCOPE Should not be cut in a picture Vertical CENTER Adjustment RETMA PATTERN Clear Screen The central cross line of RETMA PATTERN PDP Should match the Panel of mechanical CENTER Vertical CENTER 5mm Horizontal CENTER Adjustment Same as above The Central vertical line of RETMA PATTER Should balance in left right CENTER 10m...

Page 59: ...hrominance signal came up except black white sync Checking distortion and noise in a screen Stair 10 Steps 3 Color Bar Checking the reiterations of contacting side in each color bar Checking the difference of color in each color bar Checking the distortion and noise in screen White Yellow Cyan Green Magenta Red Green Black White Yellow Cyan Green Magenta Red blue PAL PAL M PAL N NTSC NTSC 4 43MHz ...

Page 60: ...ti burst Color System NTSC NTSC 4 43MHz PAL PAL M PAL N SECAM Multi Burst Frequency 0 5 1 0 2 0 3 0 3 58 4 2MHz 0 5 1 0 2 0 3 0 4 0 4 8MHz Frequency characteristic Within 1 0dB Within 1 0dB Setup 0 7 5 NTSC only 0 White REF Signal 714 3mV 714 3mV 700 0mV Multi Burst pedestal 357 2mV 384 0mV 385 0mV Black level 0mV 53 6mV 0mV ...

Page 61: ...625 525 625 White Level 0 setup 714 3mV 700 0mV 714 3mV 700 0mV NTSC only 714 3mV 714 3mV Black Level 0 setup 0 mV 0 mV 0 mV 0 mV Line system Black Level 0 setup NTSC only 53 6 mV 53 6mV NO of horizontal crosshatch 17 23 No of vertical crosshatch 13 13 Pulse width Horizontal Vertical 296ns 100ns 2 lines 296ns 100ns 2 lines Crosshatch width Horizontal Vertical 525system 625system 2 96us 0 3us 36 li...

Page 62: ...4 gradation block gray Checking the saturation of between splinter Seeing the difference of Brightness Contrast Checking the distortion and noise in screen 64 Gradation Block Gray 7 Crosshatch circle gray Crosshatch Circle Gray ...

Page 63: ...e is right Checking brightness contrast through gray pattern Checking that the distortion and noise is in screen 8 Crosstalk Checking that Burst line is clear Checking that there is no distortion and noise Crosstalk 9 8 black Crosshatch Checking that it is something dropped out of in horizontal vertical line of crosshatch Checking that the interval between line is equal Checking that there is no d...

Page 64: ...tion Checking the balance of left right top bottom in a base of vertical line of center Checking that the horizontal line of center should match the mechanical center of PDP Panel Checking that there is no distortion and noise Display position 11 SMPTE RP 133 ...

Page 65: ...ray RGBW Color Bar Checking the reiterations of contacting side In each color bar Checking that the printing out of color is right Checking the range if Saturation Checking that there is no distortion and noise 256gray RGBW color bar 1 5 Pattern is the standard of ShibaSoku TG 19CC Signal and 1 5 Pattern is applied to VIDEO S VIDEO and VIDEO1 2 Input 6 12 Pattern is the standard of ASTRODESIGN VG ...

Page 66: ...stortion noise in Screen Video Input Audio No any distortion noise in Audio Y C No any distortion noise in Screen S Video Input Audio No any distortion noise in Audio Video No any distortion noise in Screen Monitor Output Audio L R No any distortion noise in Audio Y Pb Cb Pr Cr No any distortion noise in Screen Component Input Audio No any distortion noise in Audio Analog RGB No any distortion noi...

Page 67: ... the stand by signal red is lighting on 2 Checking that working condition power on green is lighting on 3 Checking that no signal condition LED is blinking 2 KEY PAD REMOTE CONTROLER Test 1 Push MENU key of front or remote control and check adjustment like below Box MENU Move VOL Select EXIT Menu ...

Page 68: ... works only in Normal split mode 7 Please check that the video signal in each mode is working well 8 Please check that Sound is working well by pushing VOL key of front or remote controller 4 VIDEO Input 1 Please connect the signal of VIDEO Input to VIDEO Input as BNC Cable 2 Please power on by pushing POWER key of front or remote controller 3 Please select VEDEO Input by using VOL and key after p...

Page 69: ...g well 7 Please check that Video signal is appearing in Monitor Output 8 Please adjust Audio sound with max through VOL key of owner s remote controller 9 Please check that the maximum of incoming Audio signal is more than 8 8V rms 10 Please check 8 Ω in left right of speaker output and Multi Meter 11 Please check that audio sound is good by pushing VOL key 12 Please check that Video signal V and ...

Page 70: ...ller 3 Please select COMPONENT by using VOL and key after INPUT key INPUT COMPONENT 4 Please check video signal is appearing in screen well 5 Please check that Audio sound is coming out well by pushing VOL key Please check signal of Component Mode Table Component Mode Table Mode Resolution Horizontal Frequency kHz Vertical Frequency Hz Pixel Clock Frequency MHz Remark EDTV 480i 720 x 480 15 730 29...

Page 71: ... and the RGB Port of MAIN BOARD to RGB Cable 3 Please send for RGB DDC FILE by pushing LOAD FILE after excelling the DDC WRITE PROGRAM of PC 4 Write Please choose Write Port DSUB 15 Analog 5 Please change DDC DATA to Write format by pushing Write button 6 Please check DDC DATA by reading 7 Connect the out coming of RGB Video signal to RGB input as 15 Pin D Sub DDC DATA File Load WRITE PORT White B...

Page 72: ...T program of PC The range of Frequency o Frame lock is 57Hz Vsync 61Hz Frame lock working condition Screen should not disappear when the screen be movable 14 Please check the Sound is good by pushing CONTROL KEY or VOL KEY of REMOCON Mode Resolution Horizontal Frequency kHz Vertical Frequency Hz Pixel Clock Frequency MHz Remark 640 x 350 31 460 70 000 25 170 Support 640 x 400 37 861 85 000 31 500 ...

Page 73: ... 68 680 75 000 100 000 Support SXGA 1280 x 1024 64 000 60 000 108 000 Support WXGA 1366 x 768 50 000 60 000 84 400 Support SDTV 480p 720 x 480 31 470 59 940 27 000 Support SDTV 575p 720 x 576 31 250 50 000 27 000 Support 45 000 60 000 74 250 Support 44 960 59 940 74 180 Support HDTV 720p 1280 x 720 37 500 50 000 74 250 Support 33 750 30 000 74 250 Support 33 720 29 970 74 180 Support 31 250 25 000...

Page 74: ...ng LOAD FILE after excelling the DDC WRITE PROGRAM of PC 4 Please choose Write Port DVI Digital or DVI2 Digital 5 Please change DDC DATA to Write format by pushing Write button 6 Please check DDC DATA by reading 7 Connect ASTRO VG 848H of DVI output to DVI Video input 8 Connect Audio out coming of ASTRO VG 848H of DVI to DVI audio input 9 Please power on PDP TV by pushing front key or POWER KEY of...

Page 75: ...k is 57Hz Vsync 61Hz Frame lock working condition Screen should not disappear when the screen be movable 14 Check the sound is good after pushing the front key or VOL KEY of REMOCON 15 Please connect the Serial Port of PC and the RS232C Port of Main Board to 9 Pin D SUB Cable 16 Please execute the PWKeyLoader program 17 Please click Setup tap and check the configuration of PWKeyLoader 18 Please cl...

Page 76: ...ct the Serial Port of PC and the RS232C Port of Main Board to 9 Pin D SUB Cable 2 Please execute the Docklight exe 3 Please choose Hardware Protocol as below Baud rate 19 200 bps Data bits 8 bit Parity bits NONE Stop bits 1 bit Parity Error Character Don t care ...

Page 77: ...R LF Data 0 00h Off Æ57 6D 20 01 20 00 0D 0A Data 1 01h On Æ57 6D 20 01 20 01 0D 0A 2 OK Ack 0x06 3 Error Ack 0x15 Read Mute Status 1 Transmission 0x57 m PDP ID 0xFF CR Æ57 6D 20 01 20 FF 0D 0A 2 OK Ack Data Data 0 00h Off Status Data 1 01h On Status 3 Error Ack 0x15 5 Please check Command for Operation Time and Reversal Image Working at only RS232C CONTROL mode Operation Time Check operation time...

Page 78: ...e of color Tint the depth of color Video Defaults Image Mode first default 12 Screen 1 enter into Screen MENU by pushing front key or MENU of REMOCON Screen Size Freeze Pixel Shift 2 Please check following function can be working after selecting what function you want by Pushing front KEY or VOL key of REMOCON Size AUTO FILL ALL FILL ASPECT ZOOM ANAMORPHIC WIDE Freeze Screen still Pixel Shift Pane...

Page 79: ...leep Timer Reservation of sleep time OSD Setting Menu Transparency OSD the degree of clearness adjustment Menu Timeout OSD Time adjustment Color Temp Choice color temperature WARM NORMAL COOL 14 Sound Menu 1 Please check the volume of sound is adjustable by pushing front key or VOL KEY of REMOCON 2 Please enter into Sound MENU by pushing front KEY or MENU KEY of REMOCON Sound Volume Treble Bass Ba...

Page 80: ... Auto setting It can help H V position Phase Frequency searching automatically in RGB Input I SIZE Screen size It can help screen size change like AUTO FILL ALL FILL ASPECT ZOOM ANAMORPHIC WIDE FREEZE Screen freeze Once a time screen is freezed and Once pushed again it return to default Recall Input expression It help viewing in present input signal Sleep sleep timer It can reserve the sleeper tim...

Page 81: ...ode the sub input source is differently defined for the default value video1 or video2 depending on your PDP model Locate Screen Position Please move PIP Position from PIP Mode SIZE PIP SCREEN Size is changing in PIP Mode SWAP Swap This function has main screen switch off sub screen A SWAP Audio Swap This function has sound of main screen switch off sub screen S SELECT This function help selecting...

Page 82: ...ction Default REMARK 1 Image Brightness Contrast Sharpness Color Tint Video Defaults 050 050 002 050 050 VOL TO Restore Defaults 2 Screen Size Freeze Pixel Shift AUTO OFF OFF 3 Setup Language Sleep Timer OSD Setting Menu Transparency Menu Timeout Color Temp English 000 000 020 NORMAL 4 Audio Volume Treble Bass Balance Mute Audio Defaults 30 050 050 050 OFF VOL TO Restore Defaults ...

Page 83: ...Defaults 050 050 002 VOL TO Restore Defaults 2 Screen Size H Position V Position Auto Positioning Freeze Pixel Shift AUTO OFF OFF 3 Setup Language Sleep Timer OSD Setting Menu Transparency Menu Timeout Color Temp English 000 000 020 NORMAL 4 Audio Volume Treble Bass Balance Mute Audio Defaults 30 050 050 050 OFF VOL TO Restore Defaults ...

Page 84: ...ness Video Defaults 050 050 002 VOL TO Restore Defaults 2 Screen Size Freeze Pixel Shift AUTO OFF OFF 3 Setup Language Sleep Timer OSD Setting Menu Transparency Menu Timeout Color Temp English 000 000 020 NORMAL 4 Audio Volume Treble Bass Balance Mute Audio Defaults 30 050 050 050 OFF VOL TO Restore Defaults ...

Page 85: ...ult 42 SD 10 If Panel Selection not corrected Change the Panel selection 11 Value of Panel Selection can be changed as like below through Pushing VOL and then Panel Select OSD is shown 12 Push VOL or VOL button to select panel 000 42 SD Default panel is selected 001 42 HD panel is selected 002 50 HD or 60 HD panel is selected 003 LCD panel is selected 13 Pease push power button off and power butto...

Page 86: ...onitor After sending a command or a request in the appropriate format the master receives from the slave an acknowledgement which tells the transmitter whether the command is not valid or not executable anyway or it is accepted In case of a request the requested information is sent back and it becomes the acknowledgement by itself How to connect a external equipment Connect COM Port 9Pin D Sub Por...

Page 87: ...ommand has been successfully received and executed This format for this Error Values is as follows 0x15 ASCII code American Standard Code for Information Interchange 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 NUL SOH STX ETX EOT ENQ ACK BEL BS TAB LF VT FF CR SO SI 1 DLE DC1 DC2 DC3 DC4 NAK SYN ETB CAN EM SUB ESC FS GS RS US 2 3 0 1 2 3 4 5 6 7 8 9 4 A B C D E F G H I J K L M N O 5 P Q R S T U V W X Y Z _ ...

Page 88: ...01 254 To Choose Display ID number 1 Transmission 0x57 0x00 Data CR LF Data 001 01h Data 128 80h Data 254 FEh 2 OK Ack 0x06 3 Error Ack 0x15 Read Display ID number 1 Transmission 0x57 0x00 0xFF CR LF 2 OK Ack Data Data 001 01h Data 128 80h Data 254 FEh 3 Error Ack 0x15 ...

Page 89: ...f Status Data 1 01h On Status 3 Error Ack 0x15 3 Remote Control Lock r 0x72 To Control Remote Control Lock On Off 1 Transmission 0x57 r Display ID Data CR LF Data 0 00h Off Data 1 01h On 2 OK Ack 0x06 3 Error Ack 0x15 Read Remote Control Lock Status 1 Transmission 0x57 r Display ID 0xFF CR LF 2 OK Ack Data Data 0 00h Off Status Data 1 01h On Status 3 Error Ack 0x15 4 Input Main i 0x69 To Select In...

Page 90: ...5 Read Reversal Image Status 1 Transmission 0x57 b Display ID 0xFF CR LF 2 OK Ack Data Data 0 00h Off Status Data 1 01h On Status 3 Error Ack 0x15 8 Volume v 0x76 To Control Volume 1 Transmission 0x57 v Display ID Data CR LF Data 040 28h Volume 00 Data 041 29h Volume 01 Data 055 37h Volume 15 Data 056 38h Volume 16 Data 070 46h Volume 30 Data 071 47h Volume 31 Data 085 55h Volume 45 Data 086 56h V...

Page 91: ...rror Ack 0x15 Read Input Sub Status 1 Transmission 0x57 I Display ID 0xFF CR LF 2 OK Ack Data Data 08 08h TV Option Status Data 11 0Bh SCART 1 or VIDEO 1 Status Data 12 0Ch SCART 2 or VIDEO 2 Status Data 01 01h VIDEO Status Data 02 02h S VIDEO Status 3 Error Ack 0x15 Few examples of the commands Choose PDP ID on 001 57 3F 20 00 20 01 0D 0A Choose PDP ID on 002 57 3F 20 00 20 02 0D 0A Read PDP ID 5...

Page 92: ... 1 Woosung Nextier Corp Trouble Shooting ...

Page 93: ... Abnormal VIDEO S VIDEO Signal Replace Sub Board Replace Main Board YES Replace Sub Board Check NO YES Check Y SUS Z SUS of PDP Module Replace Main Board Check NO Replace External Device or Signal Cable Check Replace External Device or Signal Cable YES NO ...

Page 94: ... Abnormal COMPONENT RGB DVI Signal Replace Main Board Replace External Device or Signal Cable Check YES NO Replace External Device or Signal Cable Check Y SUS Z SUS of PDP Module Replace Sub Board Replace Main Board Check YES NO Replace Sub Board Check NO YES ...

Page 95: ...ce Main Board Check Replace Sub Board Check Replace Control Board or Control Conn Ass y Check Replace Control Board or Control Conn Ass y Replace Main Board Replace Sub Board Replace DC Power Connector Ass y Check Replace DC Power Connector Ass y YES NO NO YES YES NO YES NO ...

Page 96: ... 5 Woosung Nextier Corp Power On Failure Replace PSU of PDP Module Check Replace PSU of PDP Module Check Y SUS Z SUS of PDP Module NO YES NO ...

Page 97: ...n Board Replace Control Board Replace Sub Board Replace Main Board Check Replace Sub Board Check NO Non Display of OSD or Abnormal Start Display Replace Control Board Check Check Y SUS Z SUS of PDP Module YES YES NO NO Replace LVDS Connector Ass y Check Replace LVDS Connector Ass y YES NO ...

Page 98: ... or LED Light Replace Control Board Check Replace Control Conn Ass y Check Replace Main Board Check Replace Control Board Replace Control Conn Ass y Replace Main Board Check PSU of PDP Module YES NO Non Working of Control Key or LED Light NO NO YES YES ...

Page 99: ...Firmware Up Grade Replace Main Board Check Replace Sub Board Check Replace PC or RS 232 Cable Replace Main Board Replace Sub Board Check PSU of PDP Module YES NO Non Working of RS 232 Control or Firmware Up Grade NO NO YES YES Replace PC or RS 232 Cable Check ...

Page 100: ...ANUAL 1 PDP42X3 2 PDP50X3 3 PDP60X6 CAUTION 1 BEFORE SERVICING THE PDP MODULE READ THE SAFETY PRECAUTIONS IN THIS MANUAL 2 WHEN REPLACEMENT PARTS ARE REQUIRED BE SURE TO USE REPLACEMENT PARTS SPECIFIED BY THE MANUFACTURER ...

Page 101: ...regular internal on the whole screen 2 7 Data copy is generated to stripe direction 2 8 The screen has one several vertical line 2 9 The screen has one or several horizontal line 2 10 Lightness of screen is wholly darken though there is input signal pattern 2 11 The screen displays other color partially on full white screen or happens Mis discharge partially on full black screen 2 12 It doesn t di...

Page 102: ...or if the connector is loose do not use the product otherwise this can lead to fire or electric shock 10 If the power connector or the connector of the power cable becomes dirty or dusty wipe it with a dry cloth Otherwise this can lead to fire 11 PDP Module uses a high voltage Max 450V dc Keep the cautions concerning electric shock and do not touch the Device circuitry when handling the PDP Unit A...

Page 103: ...ated values of the electrical specifications are guaranteed within these conditions Always use the product within the range of the recommended operating conditions Otherwise the reliability of the product may be degraded 21 This product has a glass display surface Design your system so that excessive shock and load are not applied to the glass Exercise care that the vent at the corner of the glass...

Page 104: ...ution sentence Warning against high voltage under certain position 6 Fuse Caution sentence The fuse should be replaced with the same type and rating to prevent fire under certain circumstance 2 Safety precautions on Module 1 High Voltage Warning against the danger of electric shock when touching due to dangerous high voltage 2 Hot Surface Warning against the danger of burn when touching due to hig...

Page 105: ...del Name PDP42X3 2 Number of Pixel 1024 H 768 V 1pixel 3 RGB cells 3 Pixel Pitch 900 m H 676 m V 4 Cell Pitch 300 m H 676 m V Base Green Cell 5 Display area 921 6 H 519 2 V 0 5 mm 6 Outline dimension 1005 H 597 V x 61 2 D 1 mm 7 Color arrangement RGB Closed Well type 8 Number of COLRO R 1024 G 1024 B 1024 10 737 400 000 9 Weight 15 3 0 5 Kg Net 113 5 5 Kg 5EA 1BOX 10 Aspect Ratio 16 9 11 Peak Brig...

Page 106: ... D P4 CTRL B D Input Voltage Signal 5V Va Vs 5V Va 5V Va Vs 5V Video Signal No Part No 6871QCH077A 6871QDH117A 6871QYH053A 6871QZH056A 6871QLH059A 6871QRH068A PWB PCB ASS Y PWB PCB ASS Y PWB PCB ASS Y PWB PCB ASS Y PWB PCB ASS Y PWB PCB ASS Y Description CTRL B D ASS Y Y DRV B D ASS Y Y SUS B D ASS Y Z SUS B D ASS Y XL B D ASS Y XR B D ASS Y ...

Page 107: ...12005N 6631Q15003F Part No 1EA 1EA 1EA 2EA EA Note Y B D CTRL B D P 0 5MM 50PIN L180MM AU PLATING X B D CTRL B D P 0 5MM 60PIN L60MM AU 1 25MM PITCH 12PIN L360MM UL1061 28AWG YEON HO 1 5MM PITCH 7PIN L150MM UL1061 26AWG YEON HO SPECIPICATION ...

Page 108: ...English 2 Information of Boards 1 42X3 PDP Module 2 CTRL B D 3 Y SUS B D ...

Page 109: ...4 Z SUS B D 5 Y DRV B D 6 XL XR B D XL XR ...

Page 110: ...English 3 Label Information of Module 1 Identification Label ...

Page 111: ...7 cm 2 5 cm 2 Warning Caution Label High Voltage Hot Surface Mechanical Hazard 3 Safety Approval Label 4 Serial No of Frame 5 Voltage Label Model Name Operational Voltage ...

Page 112: ... Digital pattern or Cross Hatch Pattern which has clear gradation after image can be presented in the black level part of screen 3 Adjustment after Assembling 3 1 Using Tools Conditions of aging are as follows 1 Digital oscilloscope More than 200MHz 2 DVM Digital Multimeter Fluke 187 or similar one 3 Signal generator VG 828 or similar one 4 DC power supply DC power supply for Vs 1 Should be change...

Page 113: ... so that waveform A of Fig 2 be 10 5 3 How to adjust Z SUS Adjustment should be done after setting Vs Va to the set voltage 1 Vzb Z bias voltage adjustment For the Vzb voltage measure and adjust the voltage between the frame GND and Vzbias point Q18 Drain in left side on Z SUS B D Turn the variable resistor of Vzb DD_Pack PS101 on Z SUS B D to set to 100 0 5V Fig 2 Y set up Waveform ...

Page 114: ...e turning on the power of DC power supply 2 The voltage of DC power supply in standard of Module input voltage should be preset as below Vs dc 180V Va dc 60V 5V dc 5V 3 The power of power supply must turned ON OFF by this sequence Module on 5V Va Vs Module off Vs Va 5V 4 Signal generator should be selected with 1024 x 768 mode ...

Page 115: ...D Y B D Z B D is well plugged in 4 Check the connection of X B D Y B D and Z B D to CTRL B D 5 Measure the output wave of X Y Z B D with oscilloscope more than 200MHz and find the trouble of B D by comparing the output wave with below figure Measure Point fo Y B D TP Waveform on Y DRV B D Measure Point fo Z B D TP Bead B28 6 Check the SCAN Y side IC 7 Check the DATA X side TCP IC 8 Replace the CTR...

Page 116: ...f no defects connect the corresponding TCP again 3 If the corresponding Data TCP fails Module should be replaced Screen display form Anything of the 16 Data TCP can be shown beside below pictures 2 4 It is generated Unusual Pattern of Data TCP IC unit 1 If it happens as line shape or dot shape screw the X B D again and if no change replace the X B D 2 In case of case 1 Check the connection of Data...

Page 117: ...6 Regular stripe is generated at regular internal on the whole screen A vertical stripe flash at especial color 1 This is a problem about CTRL B D 2 Replace the CTRL B D Screen Display Form 2 7 Data copy is generated to stripe direction 1 In this case it s due to incorrect marking of scan wave 2 Replace the Y DRV B D or Y B D Screen Display Form one ten of screen The screen display is very good Th...

Page 118: ...1 The screen displays other color partially on full white screen or happens Mis discharge partially on full black screen 1 Check the declination of Y B D set up set down wave 2 Measure each output wave with oscilloscope more than 200MHz and compare the data with below figure data The slope of set_up in B D is VR3 The slope of set_down is VR2 The voltage of Vy and Vscan is respectively PS101 and PS...

Page 119: ... 3 2 FET Ass y Y B D HS2 Damage 1 When Set_Up FET 2nd FFT of HS2 is damaged screen doesn t be shown O Test Point Enlarge after measuring GND Waveform Y DRV B D O Wave format As shown fig 2 2 When Set_Down FET Pass_Top FET 1st 3rd 4th 5th FFT of HS2 is damaged Mis discharge of entire screen is generated O Test Point Enlarge after measuring GND Waveform Y DRV B D O Wave format As shown fig 3 Set up ...

Page 120: ...est Point Enlarge after measuring GND Output ICT on Y DRV B D O Wave format As shown fig 5 3 4 TCP Damage 1 In case of shorting or opening the IC output of TCP it may show one or several vertical lines O Test Point Enlarge after measuring Output TP of GND TCP O Wave format As shown output fig 7 In case of normal wave output when STB signal is generated maintain High output And when STB signal is g...

Page 121: ...doesn t come out 3 5 Crystal CTRL B D X1 Damage 1 When Crystal is damage the screen doesn t be shown O Test Point Enlarge after Measuring 3pin of GND Crystal CTRL B D X1 O Wave format Output wave doesn t come out 2 In case of unusual launch of the Crystal it may blink the screen O Test Point Enlarge after Measuring 3pin of GND Crystal CTRL B D X1 O Wave format As shown fig 10 Fig 10 When Crystal i...

Page 122: ...tical components list of PDP42X3 Model is as below 2 A component of mark is important to keep product s security Therefore in exchanging a component appointed component is necessary used 3 is an abbreviated word which is instead of Safety mark ...

Page 123: ......

Page 124: ...27 2005 09 28 2005 09 28 2005 09 28 Part Number 6871QCH077A 6871QDH117A 6871QYH053A 6871QZH056A 6871QLH059A 6871QRH068A Note Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Board CTRL B D ASSY LVDS Y DRV B D ASSY Y SUS B D ASSY Z SUS B D ASSY X LEFT B D ASSY X RIGHT B D ASSY ...

Page 125: ...H023G 6001QV0007A 6212AB4610A 0ILNR00150A 0ILMRFE001C 6630X60132A Note Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Board Y SUS IPM IC18 Z SUS IPM IC2 Pass TOP Reset heat sink Ass y DDPACK PS101 DDPACK PS102 MCM LGPCMx05A CRYSTAL X1 TCP 80ch scan IC 98PIN CONNECTORYSUS IPM IC18 2 COMP...

Page 126: ...English 3 ROM DATA No 1 Date 2005 05 01 Contents External Type LVDS Initial ROM Data ROM Data Version 50X3ST01B ...

Page 127: ...ction 2 8 The screen has one several vertical line 2 9 The screen has one or several horizontal line 2 10 Lightness of screen is wholly darken though there is input signal pattern 2 11 The screen displays other color partially on full white screen or happens Mis discharge partially on full black screen 2 12 It doesn t display a specified brightness at specified color 3 Checking for component damag...

Page 128: ...do not use the product otherwise this can lead to fire or electric shock 10 If the power connector or the connector of the power cable becomes dirty or dusty wipe it with a dry cloth Otherwise this can lead to fire 11 PDP Module uses a high voltage Max 450V dc Keep the cautions concerning electric shock and do not touch the Device circuitry when handling the PDP Unit And because the capacitor of t...

Page 129: ...temperature The absolute maximum ratings specify the limits of these stresses 20 The recommended operating conditions are conditions in which the normal operation of this product is guaranteed All the rated values of the electrical specifications are guaranteed within these conditions Always use the product within the range of the recommended operating conditions Otherwise the reliability of the p...

Page 130: ...rcumstance 5 Caution sentence Careful touching before inspection 6 Fuse Caution sentence The fuse should be replaced with the same type and rating to prevent fire under certain circumstance 2 Safety precautions on Module 1 High Voltage Warning against the danger of electric shock when touching due to dangerous high voltage 2 Hot Surface Warning against the danger of burn when touching due to high ...

Page 131: ... 3 RGB cells 3 Pixel Pitch 810 m H 810 m V 4 Cell Pitch 270 m H 810 m V Base Green Cell 5 Display area 1106 5 H 622 1 V 0 5 mm 6 Outline dimension 1190 H 700 V x 58 D 1 mm 7 Color arrangement RGB Closed Well type 8 Number of COLRO R 1024 G 1024 B 1024 10 737 000 000 9 Weight 22 0 0 5 Kg Net 127 5 Kg 5EA 1BOX 10 Aspect Ratio 16 9 11 Peak Brightness Typical 1000cd 1 White Window Typical 90 1 Light r...

Page 132: ... 5V Video Signal 1 Formation of Module No Part No 6871QCH059A 6871QDH088A 6871QDH089A 6871QYH039A 6871QZH044A 6871QLH049A 6871QXH030A 6871QRH057A PWB PCB ASS Y PWB PCB ASS Y PWB PCB ASS Y PWB PCB ASS Y PWB PCB ASS Y PWB PCB ASS Y PWB PCB ASS Y PWB PCB ASS Y Description LVDS CTRL B D ASS Y Y DRV UPPER B D ASS Y Y DRV LOWER B D ASS Y Y SUS B D ASS Y Z SUS B D ASS Y X LEFT B D ASS Y X CENTER B D ASS ...

Page 133: ...C NON GROUND SHIELD TYPE LG CABLE 60PIN 0 5MM PITCH 100MM X B D CTRL B D P 0 5MM 60PIN 530MM LG CABLE SUS CONNECTOR FINE ALTEC NON NONE FOR V7 SHORT 1 25MM 12PIN L50MM UL1061 28AWG YEON HO 1 25MM PITCH L40MM UL1061 28AWG TAPPING 1 5MM PITCH 7PIN L90MM UL1061 26AWG YEON HO 1 5MM PITCH 7PIN L340MM UL1061 24AWG 1 5MM PITCH 7PIN L130MM UL1061 26AWG YEON HO 1 25MM L520MM UL1061 28AWG YEON HO 2 0MM 8PIN...

Page 134: ...English 2 CTRL B D 3 YSUS B D 2 Information of Boards 1 50X3 PDP Module ...

Page 135: ...4 ZSUS B D 5 YDRV TOP BTM B D 6 XL XC XR B D ...

Page 136: ...English 3 Label Information of Module 1 Identification Label 2 Warning Label High Voltage ...

Page 137: ...3 Warning Label Hot Surface 4 Caution Label Mechanical Hazard 5 Safety Approval Label 6 Serial No of Frame 7 Voltage Label Model Name Operational Voltage ...

Page 138: ...y The Digital pattern or Cross Hatch Pattern which has clear gradation after image can be presented in the black level part of screen 3 Adjustment after Assembling 3 1 Using Tools Conditions of aging are as follows 1 Digital oscilloscope More than 200MHz 2 DVM Digital Multimeter Fluke 187 or similar one 3 Signal generator VG 828 or similar one 4 DC power supply DC power supply for Vs 1 Should be c...

Page 139: ... on Y SUS B D so that waveform C of Fig 2 be 10 5 3 How to adjust ZSUS Adjustment should be done after setting Vs Va to the set voltage 1 Vzb Z bias voltage adjustment For Vzb voltage measure and adjust the voltage by applying each of terminal and terminal in DMM to the both terminals in R111 Turn the variable resistance of VR3 on Z SUS B D to set to 100 0 5V Waveform Voltage Voltage Voltage Vsetu...

Page 140: ...g on the power of DC power supply 2 The voltage of DC power supply in standard of Module input voltage should be preset as below Vs 195V Va 60V 3 The power of power supply must turned on by this sequence Reverse direction When turning off Module on 5V Va Vs Module off Va Vs 5V 4 Signal generator should be selected with 1366 x 768 mode ...

Page 141: ...on of X B D Y B D and Z B D to CTRL B D 5 Measure the output wave of X Y Z B D with oscilloscope more than 200MHz and find the trouble of B D by comparing the output wave with below figure Measure Point fo Y B D TP Bead B1 Measure Point fo Z B D TP Bead B10 6 Check the SCAN Y side IC 7 Check the DATA X side TCP IC 8 Replace the CTRL B D Trouble Shooting A Y B D Output wave 1 FRAME B Y B D Output w...

Page 142: ...English A Z B D Output wave 1 FRAME B Z B D Output wave 1 2 SF A Z B D Output wave 1 FRAME B Z B D Output wave 3 11SF X B D Output wave 1 FRAME X B D Output wave 1 SF X B D Output wave Extension ...

Page 143: ...failure and if no defects connect the corresponding TCP again 3 If the corresponding Data TCP fails Module should be replaced The screen display form Anything of the 22 Data TCP can be shown beside below pictures 2 4 It is generated Unusual Pattern of Data TCP IC unit 1 If it happens as line shape or dot shape screw the X B D again and if no change replace the X B D 2 For case 1 Check the connecti...

Page 144: ... 2 6 Regular stripe is generated at regular internal on the whole screen A vertical stripe flash at especial color 1 This is a problem about CTRL B D 2 Replace the CTRL B D Screen Display Form 2 7 Data copy is generated to stripe direction 1 In this case it s due to incorrect marking of scan wave 2 Replace the Y DRV B D or Y B D Screen Display Form one twelve of screen The screen display is very g...

Page 145: ... the connector of Z B D and CTRL B D 4 Replace the CTRL B D or Z B D 2 11 The screen displays other color partially on full white screen or happens Mis discharge partially on full black screen 1 Check the declination of Y B D set up set down wave 2 Measure each output wave with oscilloscope more than 200MHz and compare the data with below figure data The slope of ramp in B D is VR51 The slope of s...

Page 146: ...arge the after measuring B1 wave of Y B D and B10 wave of Z B D Full White Pattern 3 2 FET Ass y Y B D HS1 HS2 HS3 Damage 1 When Pass Set_Up FET Q10 is damaged screen doesn t be shown O Test Point Enlarge the after measuring GND B1 Y B D O Wave format As shown fig 2 2 When Set_Down FET Pass_Top FET HS1 HS3 is damaged Mis discharge of entire screen is generated O Test Point Enlarge the after measur...

Page 147: ...SCAN IC output by a dust foreign substance it may overlap two horizontal lines on screen O Test Point ICT measurance of GND Y DRV B D output O Wave format As shown fig 6 O Measurance position SCAN section enlarge the after measuring output ICT of Y DRV B D Full White Pattern 3 4 TCP Damage 1 In case of shorting or opening the IC output of TCP it may show one or several vertical lines O Test Point ...

Page 148: ...osition Measuring output 3pin of Crystal X2 100MHz on CTRL B D Full White Pattern 4 Shift breakdown component compatibility consideration 4 1 Scan IC follows in application compatibility of Y DRV Top Bottom B D 1 When B D applicated SN755866 is breakdown you must mutually only replace Top B D and Bottom B D applicated SN755866 2 When IC of B D applicated SN755866 IC is breakdown you must only repl...

Page 149: ...mponents list of PDP50X3 Model is as below 2 A component of mark is important to keep product s security Therefore in exchanging a component appointed component is necessary used 3 is an abbreviated word which is instead of Safety mark S S ...

Page 150: ...English ...

Page 151: ...umber 6871QCH059A 6871QDH088A 6871QDH089A 6871QYH039A 6871QZH044A 6871QLH049A 6871QXH030A 6871QRH057A Note Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Board CTRL B D ASS Y LVDS YDRV UPPERB D ASS Y YDRV LOWER B D ASS Y Y SUS B D ASS Y Z B D ASS Y X LEFT B D ASS Y X CENTER B D ASS Y X RIGHT B D ASS Y ...

Page 152: ...P1033A 4921QF5004A 6871QEH022A 6871QEH023A 6001QX0004A 6212AB4004A 0ILNR00018A Note Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Board YSUSIPM IC201 IC202 ZSUS IPM IC7 IC5 Y Path FET Ass y HS1 DDPACK_D2 PS101 DDPACK_D3 PS102 MCM LGPCMx1224 CRYSTAL X2 TCP 2 COMPONENTS ...

Page 153: ...3 ROM DATA No 1 Date 2005 05 01 Contents External Type LVDS Initial ROM Data ROM Data Version 50X3ST01B ...

Page 154: ...as one several vertical line 2 9 The screen has one or several horizontal line 2 10 Lightness of screen is wholly darken though there is input signal pattern 2 11 The screen displays other color partially on Full White screen or happens Mis discharge partially on Full Black screen 2 12 During the Full White pattern display it gets darker toward the center 2 13 It doesn t display a specified bright...

Page 155: ...is loose do not use the product otherwise this can lead to fire or electric shock 10 If the power connector or the connector of the power cable becomes dirty or dusty wipe it with a dry cloth Otherwise this can lead to fire 11 PDP Module uses a high voltage Max 450V dc Keep the cautions concerning electric shock and do not touch the Device circuitry when handling the PDP Unit And because the capac...

Page 156: ...The absolute maximum ratings specify the limits of these stresses 20 The recommended operating conditions are conditions in which the normal operation of this product is guaranteed All the rated values of the electrical specifications are guaranteed within these conditions Always use the product within the range of the recommended operating conditions Otherwise the reliability of the product may b...

Page 157: ...entence Warning against the danger of electric shock when touching 6 Fuse Caution sentence The fuse should be replaced with the same type and rating to prevent fire under certain circumstance 2 Safety precautions on Module 1 High Voltage Warning against the danger of electric shock when touching due to dangerous high voltage 2 Hot Surface Warning against the danger of burn when touching due to hig...

Page 158: ...tline dimension 1408 H 828 V 60 D 1 mm 7 Color arrangement RGB Closed Well type 8 Number of COLOR R 256 G 256 B 256 16 700 000 9 Weight 33 0 1 Kg Net 123 1 Kg 3EA 1BOX 10 Aspect Ratio 16 9 11 Peak Brightness Typical 1200cd 1 White Window 12 Contrast Ratio 60 1 Light room 150 Lx at center 7 000 1 Dark room 1 White Window White Window Pattern at Center 13 POWER CONSUMPTION Max 570W Full White 14 Lif...

Page 159: ...to XLT B D P110 P410 Y SUS B D to XLB B D P410 P111 XLT B D to XCT B D P212 P409 XLB B D to XCB B D P512 P2 Z SUS B D to XRT B D P308 P1 Z SUS B D to XRT B D P309 P9 Z SUS B D to XRT B D P608 P3 CTRL B D Input Voltage Signal Va Vs 5V 5V 5V Va Vs 5V Va 5V Va 5V Va 5V Va Zbias Signal 5V Va 5V Va LVDS Signal No 1 2 3 4 5 6 7 8 9 10 11 ITEM CTRL B D ASS Y 4 layer Y DRV TOP B D ASS Y Y DRV BOTTOM B D A...

Page 160: ...1061 26AWG YEON HO 2 5mm 12pin L1340mm UL1007 24AWG YEON HO 2 5mm 8pin L170mm UL1007 24AWG LG CABLE 1 25mm 12pin 230mm UL1061 28AWG YEON HO 1 25mm pitch L40mm UL1061 28AWG TAPPING X B D Ctrl B D P 0 5mm 60pin 255mm AU 105C X B D Ctrl B D P 0 5mm 50pin L60mm AU LG CABLE 1 0pitch 30pin L190mm 105C SPECIFICATION Connector Ass y Connector Ass y Connector Ass y Connector Ass y Connector Ass y Connector...

Page 161: ...ial No of Boards Board Name Serial No of Assembly company Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly company PCB PWB Information Revision date of PCB PWB Model Name Serial No of PCB PWB Location No Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly company PCB PWB Information Revision date of PCB PWB Model Name Serial No of PC...

Page 162: ...n date of PCB PWB Model Name Serial No of PCB PWB Location No Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly company PCB PWB Information Revision date of PCB PWB Model Name Serial No of PCB PWB Location No Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly company PCB PWB Information Revision date of PCB PWB Model Name Serial No o...

Page 163: ...el High Voltage Warning Label Hot Surface Caution Label Mechanical Hazard Safety Approval Label Serial No of Frame Voltage Label Model Name Operational Voltage Model Name Bar Code Code 128 Contains the manufacture No Manufacture No The Trade Name of LG Electronics Manufactured date Year Month The place Origin Model Suffix ...

Page 164: ...Hazard 5 Safety Approval Label 6 Serial No of Frame 7 Voltage Label Model Name Operational Voltage Model Name The Trade Name of LG Electronics Max Watt Full White TUV Approval Mark Max Volts UL Approval Mark Max Amps UL Approval No Serial No of Frame Ass y ...

Page 165: ...r one 4 DC power supply DC power supply for Vs 1 Should be changeable between 0V to 200V more than 10A DC power supply for Va 1 Should be changeable between 0V to 100V more than 5A DC power supply for 5V 1 Should be changeable between 0V to 10V more than 10A DC DC Convertor Jig 1 Vs Va 5V Jig with corresponding output to each voltage Pin arrangement of PDP60X6 Module after the input of voltage Vol...

Page 166: ... Module input voltage should be preset as below Vs 190V Va 60V 3 The power of power supply must turned on by this sequence Reverse direction When turning off Module on 5V Va Vs Module off Va Vs 5V 4 Signal generator should be selected with 1366 x 768 Fall in with 60X5A mode 1 st SF GND 180 sec Vy voltage 65V Vscvoltage 100V V set_up Waveform Voltage 240V Vs Voltage 190V The voltage waveform of the...

Page 167: ...0MHz and find the trouble of B D by comparing the output wave with below figure Measure Point of Y B D TP Bead B41 Measure Point of Z B D TP Bead B11 6 Check the SCAN Y side IC 7 Check the DATA X side TCP IC 8 Replace the CTRL B D Trouble Shooting A Y B D Output waveform 1 FRAME B Y B D Output waveform 1 SF A Z B D Output waveform 1 FRAME B Z B D Output waveform 1 SF A Y B D Output waveform 1 FRAM...

Page 168: ...s 2 3 It is generated Unusual Pattern of Data TCP IC unit 1 If there are issues with the pattern of Data TCP IC unit as shown below it is caused from the issue of the clock entered to Data TCP IC 2 In case of case 1 case 2 case 3 Check the connection of Data TCP connector Replace the corresponding X B D 3 In case of case 4 case 5 Check connector connecting the CTRL B D to relevant X B D Replace th...

Page 169: ... failed replace the Y DRV B D Screen Display Form Check a method of SCAN IC Change the Vpp Pin into ANODE and GND Pin into CATHOD and then test the Diode with forward or reverse direction 2 6 Regular stripe is generated at regular internal on the whole screen A vertical stripe flash at especial color 1 This is a problem about CTRL B D 2 Replace the CTRL B D Screen Display Form 2 7 Data copy is gen...

Page 170: ...declination of Y B D Set_up Set_down wave 2 Check the declination of Z B D ramp 3 Measure each output wave with oscilloscope more than 200MHz and compare the data with below figure data For measuring TP and adjusting waveform refer to the IV Adjustment 2 12 During the Full White pattern display it gets darker toward the center 1 The reason for the brightness being darker toward the center during F...

Page 171: ... White Pattern 3 2 FET Ass y Y SUS B D HS2 Z SUS B D HS1 Damage 1 When Pass Set_Up FET is damaged screen doesn t be shown O Test Point Enlarge the after measuring GND B41 Y B D O Wave format Refer to waveform Fig 2 2 When Set_Down FET is damaged Mis discharge of entire screen is generated O Test Point Enlarge the after measuring GND B41 Y B D O Wave format Refer to waveform Fig 3 O Measurance posi...

Page 172: ...te horizontally O Test Point Enlarge the after measuring ICT of Y DRV B D output GND O Wave format Refer to waveform Fig 5 4 In case of shorting the SCAN IC output by a dust foreign substance it may overlap two horizontal lines on screen O Test Point Enlarge the after measuring ICT of Y DRV B D output GND O Wave format Refer to waveform Fig 6 O Measurance position SCAN section enlarge the after me...

Page 173: ...tion Enlarge the after measuring output TP of TCP Full White Pattern 3 5 Crystal CTRL B D X2 Damage 1 When Crystal is damage the screen doesn t be shown O Test Point GND 3pin of crystal CTRL B D X2 O Wave format Output wave doesn t come out 2 In case of unusual launch of the Crystal it may blink the screen O Wave format Refer to waveform Fig 8 O Measurance position Measuring 3pin of Crystal X2 100...

Page 174: ...200JB8011J FL1 FS2 3 Fuse holder FS2 3 FS1 C12 13 47 98 143 144 T1 T3 T4 T20 on DD1G PS1 DD1G IC11 IC21 P20 on PS1 L2 L4 L6 IC2 7 HS2 IC201 C2 4 24 27 30 41 60 62 68 FL5 FS1 IC11 T3 L1 L2 L3 Fuse holder FS1 IC3 7 HS1 LM2585S Heatsink FET 220 30 33 1 mm Heatsink 22 16 11 1 mm Heatsink IPM 120 81 24 1 mm Samwha Optical Isolator Auk Corp SPC717M NEC LTD PS2701 or PS2701 1 LITE ON Technology Corp LTV ...

Page 175: ...sahi glass Daeduck GDS F1 0 ACT Co Ltd A1 A2 A3 Yeu Hwan Technology Co Ltd D1 M1 N1 T1 mm4 mm5 ChinPoon CPCp G3 M4 MG DaeRyun DR 7 6 LEEJU 1 2 3 DAEDUCK DD3 DD4 DD5 DD7 D2 DD1 DD6 LGE DMC M01 M02 M02C MP01 M03 M04 M05 M05A M06 2302 2112S 2112AS 2113S 2113AS ACCURIS 2 V 0 4 V 0 4 V 0 1 5 V 0 6 V 0 9 V 0 11 V 0 2 3 5 C 7 102 V 0 4 101 V 0 101 V 0 1 1 6 8 Nanjing Elec Eltek Electronic 001 002 CADAC E...

Page 176: ...A 6871QRH062A 6871QRH063A 6871QLH053A 6871QLH054A 6871QXH031A 6871QXH032A Note Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Board CTRL B D ASS Y 4 layer YDRV TOP B D ASS Y YDRV BOTTOM B D ASS Y Y SUS B D ASS Y Z SUS B D ASS Y X RIGHT TOP B D ASS Y X RIGHT BTM B D ASS Y...

Page 177: ... Part Number 4921QP1033B 4921QP1038B 4921QF8002A 0ILNRTI020B 6212AB4004A 0ILNR00150A Note Initial Product Initial Product Initial Product Initial Product Initial Product Initial Product Board ER_IPM IC2 IC7 SUS_IPM IC9 IC11 Y Path FET Ass y HS2 Scan IC SN755870 Crystal X2 Data TCP 2 COMPONENTS ...

Page 178: ...3 ROM DATA No 1 Date 2005 10 19 Contents The first ROM ROM Data Version 60X6DN01A_Checksum9B16 ...

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