Nexen AIR CHAMP DBSE User Manual Download Page 1 | Manualshive

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FORM NO. L-20017-D-0814

Disc Caliper Brake

Model DBSE

AIR CHAMP

PRODUCTS

User Manual

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Summary of Contents for AIR CHAMP DBSE

Page 1: ...1 FORM NO L 20017 D 0814 Disc Caliper Brake Model DBSE AIR CHAMP PRODUCTS User Manual...

Page 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Page 3: ...eral Specifications 4 General Safety Precautions 4 Installation 5 Lubrication 7 Air Connections 7 Operation 8 Troubleshooting 9 Manual Disengagement 10 Parts Replacement Friction Facing Replacement 10...

Page 4: ...esult in serious bodily injury CAUTION Working with spring loaded or tension loaded fasteners and devices can cause injury Wear safety glasses and take the appropriate safety precautions CAUTION The t...

Page 5: ...the Brake Disc Hub aligning the untapped holes in the Q D bushing with the tapped holes in the Brake Disc Hub NOTE Runout is minimized if a Dial Indicator is used as the pull up bolts are tightened P...

Page 6: ...istance between the Disc and Friction Facing Assemblies See Figure 3 0 06 FIGURE 3 Brake Disc Friction Facing Assemblies Item 1 FIGURE 4 Customer supplied 3 8 bolts T Support Item 12 8 Use customer su...

Page 7: ...r line LUBRICATION CAUTION These settings are for Nexen supplied lubricators If you are not using a Nexen lubricator calibration must follow the manufacturer s suggested procedure 4 Close the air line...

Page 8: ...Degree F DBSE Disc Size Max RPM 10 Inch O D 4500 12 Inch O D 3800 14 Inch O D 3200 16 Inch O D 2800 WARNING Ensure proper guarding of the product is used Nexen recommends the machine builder design g...

Page 9: ...pressure Check for control valve malfunction and replace it if necessary Check for air leaks in the air lines and around the o ring seals Replace the air lines or o ring seals if necessary Internal co...

Page 10: ...at Head Screws Item 6 then secure the new Friction Facing Assemblies Item 1 to the Pistons Item 3 5 Tighten the Flat Head Cap Screws Item 6 to 62 81 in lb 7 0 9 2 Nm 6 Using the two Hex Head Screws It...

Page 11: ...l the new U Cup Seals Item 5 and O Rings Item 15 onto both Pistons Item 3 9 Place Springs Item 11 into spring pockets of Pistons Item 3 10 Attach End Caps Item 16 to Cylinders Item 2 with Flat Head Ca...

Page 12: ...2 6 Cap Screw 4 8 Hex Head Screw 2 9 Lock Washer 2 10 Hex Nut 2 PARTS LIST ITEM DESCRIPTION QTY 11 Compression Spring 12 12 T Support 1 13 Spacer 2 14 Flat Washer 2 15 O Ring 2 16 End Cap 2 17 Flat C...

Page 13: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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