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http://www.newportUS.com/i

®

NEWPORT

Electronics, Inc.

iDRA Controller
DIN Rail Temperature/Process
with Isolated Analog Output

Operator’s Manual

Summary of Contents for iDRA Controller DIN Rail Temperature/Process with Isolated Analog Output iSeries

Page 1: ...http www newportUS com i NEWPORT Electronics Inc iDRA Controller DIN Rail Temperature Process with Isolated Analog Output Operator s Manual...

Page 2: ...ertification The information contained in this document is believed to be correct but NEWPORT Electronics Inc accepts no liability for any errors it contains and reserves the right to alter specificat...

Page 3: ...Introduction 14 Turning your Instrument On for the First Time Buttons Functions in Configuration Mode 3 2 Menu Configuration 15 3 2 1 ID Number 16 3 2 2 Set Points 17 3 2 3 Configuration Menu 18 3 2 4...

Page 4: ...ing Hookup 13 Figure 2 13 Excitation Output 13 Figure 3 1 Flow Chart for ID and Set Points Menu 15 Figure 3 2 Flow Chart for Configuration Menu 18 Figure 3 3 Flow Chart for Input Type Menu 18 Figure 3...

Page 5: ...ides you with information that is important to successfully setup and use the Programmable Digital Meter CAUTION or WARNING Tells you about the risk of electrical shock CAUTION WARNING or IMPORTANT Te...

Page 6: ...achieved by using on off or PID heat cool control strategy Control can be optimized with an auto tune feature The instrument offers a ramp to setpoint with timed soak period before switching off the...

Page 7: ...shall not be incorporated in the main supply cord Furthermore to provide protection against excessive energy being drawn from the main supply in case of a fault in the equipment an overcurrent protect...

Page 8: ...tart Manual for basic operation and set up instructions The following steps in this manual for configuring your device are explained by using the optional Remote Programmer Display iDRP If you have th...

Page 9: ...mmer Front Panel Annunciators 1 Output 1 Setpoint 1 Alarm 1 indicator 2 Output 2 Setpoint 2 Alarm 2 indicator C C unit indicator F F unit indicator a Changes display to Configuration Mode and advances...

Page 10: ...or All models INPUT Input Connector All models TC PR Process RTD OUTPUT 1 Based on one of the following models Relay SPDT Solid State Relay Pulse OUTPUT 2 Based on one of the following models Relay SP...

Page 11: ...0 240 Vac always use a Safety Agency Approved DC or AC source with the same Overvoltage Category and pollution degree as the standard AC unit 90 240 Vac The Safety European Standard EN61010 1 for meas...

Page 12: ...If the input wires of the meter get disconnected or broken it will display OPN Input Open message For safety purpose you may want to set up your alarm to be triggered when input is open See Alarm 1 a...

Page 13: ...s twice the measured drop in the lower supply current lead producing excellent lead resistance cancellation for balanced measurements The four wire RTD hookup is applicable to unbalanced lead resistan...

Page 14: ...100 mV 0 1 V 0 10 V Figure 2 7 Process Voltage Wiring Hookup with Sensor Excitation and without Sensor Excitation RL Voltage limited resistor which allows to convert 24 Vdc internal excitation voltage...

Page 15: ...ST Solid State Relay or Pulse Output 3 is Isolated Analog retransmission Voltage and Current Output Connections are shown below Figure 2 8 a Mechanical Relay and SSR b Pulse Output Outputs Wiring Hook...

Page 16: ...d in the figure below Figure 2 10 Snubber Circuits Wiring Hookup Figure 2 11 Typical Applications TEMPERATURE CONTROLLER CONTROL SIDE dc INPUT SSR ac INPUT SSR ac INPUT SSR LOAD SIDE HEATER Vac Vac dc...

Page 17: ...below Figure 2 12 Serial Communication a RS 232 Output Wiring Hookup b RS 485 Output Wiring Hookup This device has built in excitation The connections are shown below Figure 2 13 Excitation Output 24...

Page 18: ...ape without saving the parameter Press the up b button to scroll through flashing selections When a numerical value is displayed press this key to increase value of a parameter that is currently being...

Page 19: ...15 3 2 Menu Configuration It is required that you put the controller in the Standby Mode for any configuration change other than Setpoints Alarms Figure 3 1 Flow Chart for ID and Set Points...

Page 20: ...trument will return to the Run Mode To change ID Code see ID Menu in the Configuration section ENTERING YOUR NON DEFAULT SETPOINT ID SECURITY ID NUMBER Press a 5 Display shows SP1 Setpoint 1 Menu Pres...

Page 21: ...tpoint 1 value Press d 5 Display shows STRD stored message momentarily and then advance to SP2 only if a change was made otherwise press a to advance to SP2 Setpoint 2 Menu SETPOINT 2 Press d 6 Displa...

Page 22: ...onfiguration Menu Press a 1 Press a if necessary until CNFG prompt appear Press d 2 Display advance to INPT Input Menu Press a 3 Pressing and releasing a to scroll through all available menus of Confi...

Page 23: ...5 Display shows STRD stored message momentarily and then T not flashing Press d 6 Display flashes previous thermocouple type selection i e J see below for types Press b 7 Scroll through the available...

Page 24: ...e 392 2 see below for RTD types selection Press b 7 Scroll through the available RTD types to the selection of your choice Press d 8 Display shows STRD stored message momentarily and then advances to...

Page 25: ...lashes previous Process type selection i e 0 10 see below for Process types selection Press b 7 Scroll through the available Process types to the selection of your choice Press d 8 Display shows STRD...

Page 26: ...election Press b 9 Scroll though the available selections to the Temperature Unit of your choice F or C Press d 10 Display shows STRD stored message momentarily and then advances to FLTR Filter Consta...

Page 27: ...shows Input 1 value with 1st digit flashing Press b c 16 Use b and c buttons to enter IN1 value The IN1 value min input value conversion number Disregard the position of the decimal point 2000 counts...

Page 28: ...play range 10000 counts shown as 9999 See Table 3 2 below for proper conversion number Table 3 2 Conversion Table RANGE CONVERSION NUMBER 100 mV 10000 100 x 1 100 1 V 10000 1000 x 1 10 10 V 10000 1000...

Page 29: ...must be DISABLED if Ramp is ENABLED Figure 3 5 Flow Chart for Alarm 1 ENTER ALARM 1 MENU Press a 1 Press a if necessary until CNFG prompt appears Press d 2 Display advances to INPT Input Menu Press a...

Page 30: ...dently from Setpoint 1 If the process being monitored does not change often then Absolute Mode is recommended Deviation Mode allows changes to Setpoint 1 to be made automatically to Alarm 1 Deviation...

Page 31: ...bove Alarm 1 condition triggered when the process variable is greater than the Alarm Hi Value Low value ignored Below Alarm 1 condition triggered when the process variable is less than the Alarm Low V...

Page 32: ...ive while the process value is approaching Setpoint 1 ALARM 1 LOW VALUE SUBMENU Press d 17 Display flashes 1st digit of previous value Use b and c to enter new value Press b c 18 Use b and c to enter...

Page 33: ...ENTER ALARM 2 MENU Press a 1 Press a if necessary until CNFG prompt appears Press d 2 Display advances to INPT Input Menu Press a 3 Press a if necessary until Display advances to ALR2 Alarm 2 Menu Pr...

Page 34: ...s to blink in a rotating pattern If the process value reaches the set point the blinking will stop and B TIM is completed successfully otherwise BR AL Break Alarm warning will flash and Output 1 will...

Page 35: ...Process Value changes often In Setpoint Deviation Mode set SP2 a certain number of degrees or counts away from SP1 this relation remains fixed when SP1 is changed For instance Setting SP1 200 and SP2...

Page 36: ...uts that can only be configured as follows a Alarm 1 Alarm 2 Analog Output b Output 1 Alarm 2 Analog Output Figure 3 8 Flow Chart for Output 1 It is required that you put the controller in the Standby...

Page 37: ...essing the b and c buttons where M calls for the Manual Self Control For example setting of M50 0 of an Output make it ON 50 of the time 8 If Self DSBL Disabled was selected display shows STRD stored...

Page 38: ...and then advances to A TN only if it was changed otherwise press a to advance to A TN Action Type Submenu The ON OFF control is a coarse way of controlling the process The Dead Band improves the cycli...

Page 39: ...nter these three adjustment values If you want the instrument to do the Auto PID and the P PI or PID first select Auto Disable and enter 0000 for unwanted parameter i e for PI enter 0000 for the rate...

Page 40: ...et by 20 Once started display shows A TUN with letters blinking in the rotating pattern When auto tune stops display will show process value Do not perform any operations or settings before first stop...

Page 41: ...ocouple types Rate unit is in seconds 000 0 399 9 CYCLE TIME SUBMENU Press d 39 Display flashes 1st digit of the previous CYCL Cycle Time value Press b c 40 Press b and c buttons to enter a new Cycle...

Page 42: ...lt value is 0003 For fast response time this value should be decreased while for slow response time it should be increased The DEADBAND Submenu will only appear if ON OFF was selected from the Control...

Page 43: ...Menu Press a 3 Press a if necessary until Display advances to ANLG Analog Output Menu Press d 4 Display advances to Analog Output CURR or VoLT Current Voltage Submenu and flashes the previous selecti...

Page 44: ...ading 2 Submenu READING 2 Press d 14 Display flashes 1st digit of previous Reading 2 value Press b c 15 Enter Reading 2 value Example 9999 Press d 16 Display advances to OUT 2 Out 2 Submenu OUT 2 Pres...

Page 45: ...ENBL or DSBL Press b 5 Scroll through the available selections Enable or Disable Press d 6 Display shows STRD stored message momentarily and then advances to SOAK Soak Enable Disable Menu If RAMP Dis...

Page 46: ...until it reaches the original SP1 The minimum Ramp time must be at least twice the time that it will take the PV to reach the Setpoint Value SV with OUT 1 fully ON RAMP VALUE SUBMENU Press d 10 Displ...

Page 47: ...to ____ with 1st under score flashing Press b c 5 Press b and c to enter your 4 digit ID Code number Press d 6 Display advances to CH ID Change ID Code Submenu If entered ID Code is incorrect display...

Page 48: ...rity Level is Enabled and the user attempts to enter the Main Menu they will be prompted for an ID Code The ID Code should be correct to enter the instrument Menu item SETPOINT ID SECURITY LEVEL SUBME...

Page 49: ...or monitored from an IBM PC compatible computer using software available at the website listed on this manual or on the CD ROM enclosed with your shipment For complete instructions on the use of the...

Page 50: ...Baud Submenu BAUD SUBMENU Press d 6 Display flashes previous selection for BAUD value Press b 7 Scroll through the available selections 300_ 600_ 1200 2400 4800 9600 19 2K Press d 8 Display shows STR...

Page 51: ...was changed otherwise press a to advance to _LF_ Line Feed submenu To select iSeries Protocol set Modbus submenu to No To select Modbus Protocol set Modbus submenu to Yes If Modbus Protocol was selec...

Page 52: ...to MoDE Data Flow Mode Submenu DATA FLOW MODE SUBMENU Determines whether the instrument will wait for commands and data requests from the Serial Bus or whether the instrument will send data automatica...

Page 53: ...e to RDNG Reading Submenu MAIN READING SUBMENU Includes Main Reading in the data string Press d 41 Display flashes previous selection for Reading Press b 42 Scroll through the available selections NO...

Page 54: ...t Time Interval Submenu TRANSMIT TIME INTERVAL SUBMENU This menu is applicable if Continuous Mode was selected in the Data Flow Mode Submenu and the device is configured as an RS 232C Standard device...

Page 55: ...ous selection for Normal Color Press b 6 Scroll through the available selections GRN RED or AMBR Press d 7 Display shows STRD stored message momentarily and then advances to 1 CLR only if it was chang...

Page 56: ...m values should be set in such a way that Alarm 1 value is always on the top of Alarm 2 value otherwise value of Alarm 1 will overwrite value of Alarm 2 and Display Color would not change when Alarm 2...

Page 57: ...tion Hi Low ALR H 10 ALR L 5 Color Display Setup N CLR Green 1 CLR Amber 2 CLR Red Display colors change sequences AMBER RED GREEN GREEN RED AMBER 0 180 195 200 210 220 Reset The instrument automatica...

Page 58: ...1999 to 9999 PART 4 SPECIFICATIONS Accuracy 0 5 C temp 0 03 reading process Resolution 1 0 1 10 V process Temperature Stability 1 RTD 0 04 C C 2 TC 25 C 77 F 0 05 C C Cold Junction Compensation 3 Proc...

Page 59: ...splay alarm status min max actual measured input value and status RS 485 Addressable from 0 to 199 CONTROL Action Reverse heat or direct cool Modes Time and Amplitude Proportional Control Modes select...

Page 60: ...0 Hz Low Voltage Power Option 20 36 Vdc 4 W power consumption External power source must meet Safety Agency Approvals Units can be powered safely with 24 Vac but no Certification for CE UL are claimed...

Page 61: ...788 C 0 5 C 58 to 104 F 1 8 F 104 to 3250 F 0 9 F 50 to 100 C 1 0 C Pt 10 Rh Pt 100 to 1768 C 0 5 C 58 to 212 F 1 8 F 212 to 3214 F 0 9 F 200 to 640 C 1 0 C 30 Rh Pt 640 to 1820 C 0 5 C 6 Rh Pt 212 to...

Page 62: ...wer On A P ON Disable DSBL Alarm 1 only Alarm Low ALR L 100 0 Alarm High ALR H 400 0 LOOP Loop Break Time LOOP Disable DSBL Loop Value B TIM 00 59 Reading Adjust Value R ADJ 000 0 Setpoint Deviation S...

Page 63: ...Rate BAUD 9600 Parity PRTY Odd Data bit DATA 7 bit Stop Bit 1 bit Modbus Protocol M BUS No Line Feed LF No Echo ECHO Yes Standard Interface STND RS 232 232C Command Mode MODE Command CMD Separation S...

Page 64: ...on circuits not directly connected to the Mains Supply power Maximum Line to Neutral working voltage is 50Vac dc This unit should not be used in Measurement Categories II III IV Transients Overvoltag...

Page 65: ...61 NOTES...

Page 66: ...62 NOTES...

Page 67: ...63 NOTES...

Page 68: ...erwise shall not exceed the purchase price of the component upon which liability is based In no event shall NEWPORT be liable for consequential incidental or special damages CONDITIONS Equipment sold...

Page 69: ...ctronics Ltd One Omega Drive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingdom Tel 44 161 777 6611 FAX 44 161 777 6622 Toll Free 0800 488 488 www newportuk co uk e mail sa...

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