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NewLife

Intensity 10

Oxygen Concentrator
Service Manual

AirSep Corporation • 401 Creekside Drive • Buffalo, NY 14228-2085 USA

Telephone: (716) 691-0202 • 24-Hour Fax: (716) 691-4141 • www.airsep.com

Summary of Contents for Intensity 10

Page 1: ...NewLife Intensity 10 Oxygen Concentrator Service Manual AirSep Corporation 401 Creekside Drive Buffalo NY 14228 2085 USA Telephone 716 691 0202 24 Hour Fax 716 691 4141 www airsep com...

Page 2: ...Check service is always at your fingertips with AirSep http www airsep com Support Warranty_Information aspx OR In the US or Canada dial 866 873 9277 AirSep is a registered trademark of AirSep Corpora...

Page 3: ...ower Failure Alarm Test 6 2 4 Oxygen Concentration Test and Specification 6 Section 3 0 Patient Instructions 3 1 Instructions 7 3 2 Routine Maintenance by the Patient 7 3 2 1 Cleaning the Air Intake G...

Page 4: ...2 Solenoid Valve Coil Replacement 12 5 5 Sieve Beds 13 5 5 1 Sieve Bed Replacement 13 5 6 Cabinet Fan 14 5 6 1 Cabinet Fan Replacement 14 5 7 Circuit Board 14 5 7 1 Circuit Board Replacement 15 5 8 P...

Page 5: ...eshooting 21 6 3 Troubleshooting Chart 22 6 4 Tool Kit and Pressure Test Gauge 25 Appendix Exploded Drawings Wiring Diagram Intensity 10 120V A Wiring Diagram Intensity 10 220 240V B Control Panel Ass...

Page 6: ...ir licensed health care provider physician if they experience any signs of discomfort Instruct each patient how to perform routine maintenance of the air intake gross particle filter and how to check...

Page 7: ...f a concept within a restricted space The following table is a list of symbols and definitions that may be used with the NewLife Intensity 10 Oxygen Concentrator These symbols are referenced from the...

Page 8: ...cted by other devices being used close by such as diathermy and high frequency electro surgical equipment defibrillators short wave therapy equipment mobile telephones CB and other portable devices mi...

Page 9: ...n high x 16 5 in wide x 14 5 in deep 69 9 cm high x 41 9 cm wide x 36 8 cm deep Weight 58 lb shipping weight 65 lb 26 3 kg shipping weight 29 5 kg Electrical 120 VAC 60 Hz 6 0 amps 590 watts 220 240 V...

Page 10: ...following test to ensure that no damage occurred in shipping or handling Do not use extension cords with this unit or connect too many plugs into the same electrical outlet The use of extension cords...

Page 11: ...within specification you must perform a test of the oxygen concentration Test the unit upon delivery to a patient and at periodic intervals Equipment Providers need to establish and implement a protoc...

Page 12: ...output and efficient operation of the unit the patient must perform two simple routine maintenance tasks Clean the air intake gross particle filter Check the alarm system battery 3 2 1 Cleaning the A...

Page 13: ...er cord 2 Remove right side panel to locate the felt intake filter 3 Remove filter in the unit and replace with a new filter 4 Remove left side panel and record information about the filter replacemen...

Page 14: ...Control When you remove NewLife Intensity 10 from a patient s home or a facility always dispose of the used nasal cannula and humidifier bottle Clean the exterior of the NewLife Intensity 10 unit wit...

Page 15: ...th side panels unscrew the turn fastener s and remove the panel s 5 2 2 Removing Back Panel Remove both side panels and lift off the back panel Make sure the power cord can pass freely through the pow...

Page 16: ...specifications Sound Level The condition of the compressor s cup seals bearings and other components can result in an increased sound level If the compressor s cup seals or bearings wear to the point...

Page 17: ...valve parts To identify the noisy valve observe which green circuit board light 115 VAC units only illuminates at the time of the noise The lighting matrix on the circuit board corresponds to the valv...

Page 18: ...and back panels 3 Remove the red cap with a slotted head screwdriver 4 Disconnect the solenoid leads and lift off the solenoid coil 5 Replace with the new coil 6 Press the red cap back on top of the...

Page 19: ...s this air is drawn in the air cools internal components including the compressor and exits out the bottom of the unit The cabinet fan for NewLife Intensity 10 is located in the back of the unit Refer...

Page 20: ...from the circuit board 5 Cut the tie wrap at the circuit board pressure transducer and disconnect the green tube from transducer Care must be taken when removing and installing tubing to circuit boar...

Page 21: ...eck and Setting The product regulator is factory set at 20 psig 138 kPa and should not require adjustment To check for proper adjustment of the product regulator take the following steps 1 Install out...

Page 22: ...aphragm 10 Put the large spring and slip ring into the bonnet and screw the bonnet onto the regulator body 11 Reset the product regulator as described in Section 5 9 1 5 10 Circuit Breaker Replacement...

Page 23: ...ch in until 0 0 is displayed approximately 3 seconds 2 If TMR1 is not displayed then total operating hours of unit is displayed 1 Set the unit s I 0 switch to the 0 position and disconnect the power c...

Page 24: ...xygen Monitor Circuit Board Removal To remove the circuit board follow the steps below Care must be taken when removing and installing tubing to circuit board sensor to prevent damaging sensor 1 Set t...

Page 25: ...Pressure Higher than normal operating pressure may indicate any of the following A restrictive exhaust muffler which does not allow the waste purge gas to exit the system freely Operate the unit with...

Page 26: ...sounding 4 Place your thumb over outlet of unit The flowmeter ball should drop to the bottom of the flowmeter If the ball does not drop completely to the bottom there is a leak present between the top...

Page 27: ...emove obstruction Locate unit away from heating source providing adequate ventilation on all sides Do not run multiple units next to each other Replace high temperature switch Replace cabinet fan Comp...

Page 28: ...wer switch in I position Circuit breaker repeatedly trips Faulty electrical connection Faulty capacitor Faulty circuit breaker Faulty circuit board Faulty compressor Repair electrical connection Repla...

Page 29: ...system pressure and rebuild or exchange compressor Low oxygen concentration Outlet pressure not set to 20 psig Leak Ambient or unit s temperature is too high Unit operating above temperature range spe...

Page 30: ...ps head screwdriver ratchet adjustable wrench 1 inch deep well socket 9 16 inch socket 2 inch extension 7 16 inch combination wrench 9 16 inch combination wrench and 5 8 inch combination wrench Pressu...

Page 31: ...Intensity 10 120V A Wiring Diagram Intensity 10 220 240V B Control Panel Assembly C Main Structure Assembly D Base and Cabinet Components E Product Tank Regulator Assembly F Valve Block Assembly G Co...

Page 32: ...MN134 1 rev B 02 14 A WIRING DIAGRAM INTENSITY 10 120V...

Page 33: ...MN134 1 rev B 02 14 B WIRING DIAGRAM INTENSITY 10 220 240V...

Page 34: ...IRCUIT BOARD 5 CR001 1 CIRCUIT BREAKER 120V 17 SW114 1 SWITCH ON OFF 6 CR001 6 CIRCUIT BREAKER 220V 18 TU201 1 TUBING ASSY OUTLET DUAL SECONDARY 7 F0005 2 FITTING BRASS ADAPTER 19 TW001 4 TIE WRAP 8 F...

Page 35: ...19 SC004 1 SCREW BATTERY HOLDER 6 FN022 1 FAN 120V 20 SW002 3 SWITCH TEMPERATURE 7 FN022 2 FAN 220V 21 TE040 1 TERMINAL BLOCK 8 FO002 1 FOAM EQ 22 VA003 1 VALVE EQ 120V 9 HA001 1 SPACER TEMP SWITCH 23...

Page 36: ...PTION 1 BE186 1R BEDS 6A CD011 2 CORD POWER US STYLE 2 CA034 1 CABINET BACK PANEL 6B CD011 4 CORD POWER EUROPEAN STYLE 3 CA036 4 CABINET SIDE PANEL 7 CS001 1 CASTER 4 CA201 1 CABINET ROLLER BASE 8 FI0...

Page 37: ...MN134 1 rev B 02 14 F ITEM PART NUMBER DESCRIPTION 1 RG088 1 REGULATOR ONLY 2 TA132 1 TANK MIXING ASSY PRODUCT TANK REGULATOR ASSEMBLY...

Page 38: ...MBER DESCRIPTION 1 VA290 3 VALVE BLOCK ONLY 3B VA117 1 VALVE COIL 220V 2 VA034 1 VALVE FEED WASTE REBUILT KIT 4A VA001 1 VALVE SOLENOID 120V 3A VA054 1 VALVE COIL 120V 4B VA001 2 VALVE SOLENOID 220V V...

Page 39: ...CHANGER 2 CO306 1R COMPRESSOR ASSY 120V 7 HX002 2 HEAT EXCHANGER 3 CO306 2R COMPRESSOR ASSY 220V 8 KI070 1 KIT SPRING MOUNT 4 F0045 2 FITTING ELBOW INTAKE 9 SC013 2 SCREW CLAMP 5 F0627 1 FITTING ADAPT...

Page 40: ...BOTTOM CAP 3 BE005 3 BEDS RIGHT CAP ASSY TOP 11 F0134 1 FITTING COMPRESSION NUT 4 BE006 1 BEDS CAP ASSY BOTTOM 12 GS017 1 GASKET 5 BE011 4 BEDS RODS 13 NU001 1 NUT BOTTOM CAP 6 BE058 1 BEDS BAFFLE 14...

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