New Yorker FR-147 Installation, Operating And Service Instructions Download Page 1

111079-01 - 12/20

Installation, Operating and Service Instructions for

FR

TM

Models:

 FRHGSL

 FRHGS

 FR122E

 FR147

 FR173E

• 

Residential

 Natural Draft

• 

Oil-Fired

 Water Boiler

TO THE INSTALLER: 

Affix these instructions adjacent to boiler.

TO THE CONSUMER: 

Retain these instructions for future reference.

For service or repairs to boiler, call your heating contractor.  When seeking information on boiler, provide 
Boiler Model Number and Serial Number as shown on Rating Label.

Manual Contents                                                  Page

1.  General Information   . . . . . . . . . . . . . . . . . . . . . .5
2.    Pre-Installation  . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.    Knockdown Boiler Assembly . . . . . . . . . . . . . . .9
4.   Water Piping and Trim   . . . . . . . . . . . . . . . . . . .12
5.   Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.   Electrical  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
7.   Oil Piping  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
8.    System Start-Up  . . . . . . . . . . . . . . . . . . . . . . . .23
9. Operating  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
10.  Maintenance & Service Instructions  . . . . . . . .33
11.  Boiler Cleaning   . . . . . . . . . . . . . . . . . . . . . . . . .35
11. Troubleshooting   . . . . . . . . . . . . . . . . . . . . . . . .38
12.  Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .43
13.  Burner Specifications  . . . . . . . . . . . . . . . . . . . .47  
Appendix: Aftermath Low Water Cut-off   . . . . . . . .48

 FR205

 FR232E

 FR122E-T

 FR173E-T

 FR232E-T

Summary of Contents for FR-147

Page 1: ...ng contractor When seeking information on boiler provide Boiler Model Number and Serial Number as shown on Rating Label Manual Contents Page 1 General Information 5 2 Pre Installation 7 3 Knockdown Bo...

Page 2: ...operations of controls and safety devices operations of controls and safety devices D All wiring on boilers installed in the USA shall be made in accordance with the D All wiring on boilers installed...

Page 3: ...stall Limit Sensor may result in property damage personal injury or loss of life due to elevated operating temperatures and or pressures This boiler is NOT suitable for installation on combustible flo...

Page 4: ...chimney flue must be inspected and cleaned before the start of the heating season for any obstructions A clean and unobstructed chimney flue is necessary to allow noxious fumes that could cause injur...

Page 5: ...01 12 20 FR Installation Service Manual Figure 1A FR HGS Water Boiler Heat Only Beckett Burner Figure 1B FR 122E Thru FR 232 Water Boiler With or Without Tankless Heater Beckett Burner 1 General Info...

Page 6: ...Boiler Series Boiler Model Burner Capacity Heating Capacity MBH 2 Net Ratings Water MBH 3 AFUE Minimum Chimney Requirement GPH MBH 1 Round In Dia Rectangle In x In Height Ft FR HGS FRHGSL 0 80 112 100...

Page 7: ...e Installation of Oil Burning Equipment NOTE 2 FR Series boilers can be installed in rooms with clearances from combustible material as listed above Listed clearances cannot be reduced for alcove or c...

Page 8: ...ommunicating with the outdoors Locate one opening within 12 inches of top of space Locate remaining opening within 12 inches of bottom of space Minimum dimension of air opening is 3 inches Size each o...

Page 9: ...lly insert limit sensor into immersion well such that the tip on the limit sensor touches the bottom of the immersion well See Figure 3 1 3 Mount burner to front fire door and wire according to instru...

Page 10: ...Burner Spec Label Riello Burners 111083 01 5 Energy Guide Label 6 Limit Sensor Insertion Depth Warning Label 103106 03 7 ASME Cover Plate Label 81460041 Notes 1 Installation is Not complete unless al...

Page 11: ...11 111079 01 12 20 FR Installation Service Manual Figure 3 4 Burner Mounting 3 Knock Down Boiler Assembly continued...

Page 12: ...iping must be considered a If this boiler is used in connection with refrigeration systems the boiler must be installed so that the chilled medium is piped in parallel with the heating boiler using ap...

Page 13: ...osition Installation of the relief valve must be consistent with ANSI ASME Boiler and Pressure Vessel Code Section IV WARNING Installation is NOT complete unless a safety relief valve is installed as...

Page 14: ...14 111079 01 12 20 FR Installation Service Manual Figure 4 2 Recommended Water Piping for Circulator Zoned Heating Systems 4Water Piping and Trim continued...

Page 15: ...15 111079 01 12 20 FR Installation Service Manual Figure 4 3 Recommended Water Piping for Zone Valve Zoned Heating Systems 4Water Piping and Trim continued...

Page 16: ...articularly to well water An appropriate water softener should be installed based on the analysis and dealer s recommendation This is not only beneficial to the tankless heater but to piping and fixtu...

Page 17: ...has been insulated and fitted with storm windows so that the heat loss of the home has been reduced This requires less fuel to be burned and sends 5Venting less heat up the chimney A new boiler proba...

Page 18: ...vice Manual Figure 5 2 Draft Regulator Locations 5Venting continued c For the same reasons as in 2 above heat extractors mounted into the breeching are not recommended 3 For minimum clearances to comb...

Page 19: ...ater pipes lighting fixtures television rays of the sun or near a fireplace Keep large furniture away from thermostat so there will be free movement of room air around this control Connect the thermos...

Page 20: ...20 111079 01 12 20 FR Installation Service Manual Figure 6 1 Schematic Wiring Diagram without Tankless Heater Cold Start Control Beckett Burner 6 Electrical continued...

Page 21: ...ly recommended B SINGLE PIPE OIL LINES 1 Standard burners are provided with single stage 3450 rpm fuel units with the bypass plug removed for single pipe installations Figure 7 1 Single Pipe Installat...

Page 22: ...0 4 63 100 5 57 100 6 52 100 7 47 100 8 42 100 9 36 100 10 31 100 11 26 100 12 21 83 13 62 14 41 Table 7 2 Single Stage Units 3450 RPM Two Pipe Systems Table 7 3 Two Stage Units 3450 RPM Two Pipe Syst...

Page 23: ...ed of air close zone valve or shut off valve Open zone valve to the next zone to be purged Repeat this step until all zones have been purged At completion open all zone valves i Close purge valve cont...

Page 24: ...rner to run until oil flows from vent fitting in a SOLID stream without air bubbles for approximately 10 seconds 3 Close vent fitting and burner flame should start immediately after prepurge is comple...

Page 25: ...be placed in a purge routine by See Figure 8 1 and Table 14 1 at the rear of this manual 4 ADJUST DRAFT REGULATOR for a draft of 0 02 water gauge over the fire after chimney has reached operating temp...

Page 26: ...26 111079 01 12 20 FR Installation Service Manual Figure 8 2 L1 and V1 Head Electrode Positioning and Gun Setting Beckett AFG 8 System Start Up continued...

Page 27: ...of unburned oil in the combustion area the control can only be reset three times The reset count returns to zero each time a call for heat is successfully completed v T T Jumper Select models have pre...

Page 28: ...stance Reset safety switch Close line switch to boiler If burner starts and runs beyond safety switch cut off time cell is good If not install new cell Close hand valve in oil supply line Failure occu...

Page 29: ...e systems 5 Recommended setting for Five zone systems HI Provides highest level of fuel savings E Optional Features NOTE The Program Mode Pro isaccessedbyturningtheLPTEMPdialtoa position just above OF...

Page 30: ...l vs Standard Immersion Well When used to replace older temperature only controls the HyrdroStat can be installed on the existing well The Hydrolevel Elctro Well is required to activate low water cut...

Page 31: ...Y to reset all features to the default settings 4 Reset LO TEMP and HI TEMP settings to desired temperatures 9 LED Legend and Test Settings Button a TEMP ACTIVE Indicates that the Fuel Smart HydroSta...

Page 32: ...l the boiler temperature drops below the differential set point at which point the boiler will be allowed to fire again See Differential explanation NOTE This LED illuminates regularly during normal b...

Page 33: ...reading pH Hydrion paper is inexpensive and obtainable from any chemical supply house or through your local druggist The pH should be higher than 7 but lower than 11 Add some of the washout chemical c...

Page 34: ...nstructions outlined in Section IV Paragraphs A through K 10 Maintenance and Service Instructions continued WARNING This boiler contains controls which may cause the boiler to shut down and not restar...

Page 35: ...brush clean front tube sheet Use care not to damage the insulation on the inside of the flue box Remove debris and vacuum as necessary e Replace turbulators and flue box door f Disconnect vent pipe f...

Page 36: ...36 111079 01 12 20 FR Installation Service Manual Figure 11 1 Cleaning of FR Boiler 11 Boiler Cleaning continued...

Page 37: ...sified as hazardous wastes in the United States and Canada First Aid Procedures If contact with eyes Flush with water for at least 15 minutes Seek immediate medical attention if irritation persists If...

Page 38: ...t an air leak can have on CO2 readings 5 DIRT A fuel filter is a good investment Accidental accumulation of dirt in the fuel system can clog the nozzle or nozzle strainer and produce a poor spray patt...

Page 39: ...tor relay is stuck closed see note below 2 Burner control will light then shut down after a short time then restart after one 1 minute a CAD cell is defective b Air leaking into oil line causing flame...

Page 40: ...are illuminated and the control is installed on a standard immersion well this is false reading caused by a loss of continuity between the sensor and the inside of the well tube Follow steps 1 and 2 a...

Page 41: ...l times when the control is powered Check for 120 VAC on terminals L1 and L2 YES Is the Red LED LOW WATER On YES NO Is the Yellow LED HI TEMP On YES The Control is Sensing High Temperature The burner...

Page 42: ...ntinue to fire when there is a call from the thermostat or external zone Is the External Zone ZC ZR Calling for Heat YES The Control is Operating Normally NO Is the Low Limit Dial NO Set to OFF Check...

Page 43: ...rker Wholesale distributor Should you require assistance in locating a New Yorker distributor in your area or have questions regarding the availability of New Yorker products or repair parts please co...

Page 44: ...Installation Service Manual NOTE When ordering parts always give the serial number and model number shown on the boiler Also provide the name of the part s shown below FR Bare Boiler Repair Parts 13 S...

Page 45: ...urner Door Assembly Includes Hardware N 109 111121 01 1 N 112 1 N 125 111123 01 1 1 N 132 1 1 1E Turbulator N 109 111125 01 11 N 112 12 N 125 18 18 N 132 111128 01 18 18 1F Combustion Chamber Insulati...

Page 46: ...Stat 3250 Plus Cold Start 111133 01 1 1 1 1 1 1 Warm Start 111134 01 1 1 1 1 1 Electro Well 3 4 NPT x 4 110556 01 1 1 1 1 1 1 Relief Valve Conbraco 10 407 05 30PSI Obtain Locally 1 1 1 1 1 1 6 Draft R...

Page 47: ...9 0 65 x 60W Delavan Loose 1 10 0 140 FRHGS 1 00 0 85 x 60B Hago Installed 9 1 FR 122 FR 122E 1 00 V 1 1 69 0 85 x 60A Delavan Installed 9 0 0 170 FR 147 FR147 1 25 V 1 1 69 1 00 x 60B Hago Installed...

Page 48: ...eturn piping as shown below LWCO Location Select the appropriate size tee using the LWCO manufacturer s instructions Often the branch connection must have a minimum diameter to prevent bridging betwee...

Page 49: ...ided piping and wiring connections and instructions to allow for this application How to Test Shut off fuel supply Lower water level until water level is BELOW the LWCO Generate a boiler demand by tur...

Page 50: ...50 111079 01 12 20 FR Installation Service Manual SERVICE RECORD SERVICE PERFORMED DATE...

Page 51: ...51 111079 01 12 20 FR Installation Service Manual SERVICE RECORD SERVICE PERFORMED DATE...

Page 52: ...52 111079 01 12 20 FR Installation Service Manual...

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