New Holland Speedrower 200 Service Manual Download

Page: 1 / 81

Part number 47698329

edition English

April 2014

SERVICE MANUAL

Speedrower

200

Speedrower

240

Self-Propelled Windrower

Printed

U.S.A.

Holland

registered

trademark

CNH Industrial America LLC.

Racine Wisconsin 53404 U.S.A.

Summary of Contents for Speedrower 200

Page 1: ...14 SERVICE MANUAL Speedrower 200 Speedrower 240 Self Propelled Windrower Printed in U S A Copyright 2014 CNH Industrial America LLC All Rights Reserved New Holland is a registered trademark of CNH Ind...

Page 2: ...oduct Engine Speedrower 200 North America F4HE9687 Speedrower 200 International Region F4HE9687 Speedrower 240 North America F4HE9687 Speedrower 240 International Region F4HE9687 47698329 14 04 2014 F...

Page 3: ...wered rear axle 27 1 Hydrostatic drive 29 29 100 Transmission and steering hydrostatic control 29 1 29 218 Pump and motor components 29 2 29 202 Hydrostatic transmission 29 3 Power Take Off PTO 31 31...

Page 4: ...50 Heating Ventilation and Air Conditioning HVAC control system 55 3 55 100 Harnesses and connectors 55 4 55 408 Warning indicators alarms and instruments 55 5 55 512 Cab controls 55 6 55 DTC FAULT CO...

Page 5: ...INTRODUCTION 47698329 14 04 2014 1 Find manuals at https best manuals com...

Page 6: ...l safety Do not operate tag 33 Torque Minimum tightening torques for normal assembly 34 Torque Standard torque data for hydraulics 38 Basic instructions Shop and assembly 40 Hydraulic contamination 42...

Page 7: ...caused by parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warrant...

Page 8: ...D The installation and or use of such products could have negative effects upon the design character istics of your machine and thereby affect its safety NEW HOLLAND is not liable for any damage cause...

Page 9: ...n death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEA...

Page 10: ...dical attention immediately Continuous long term contact with hydraulic fluid may cause skin cancer Avoid long term contact and wash the skin promptly with soap and water Keep clear of moving parts Lo...

Page 11: ...rface Install guards and shields after servicing the machine Close all access doors and install all panels after servicing the machine Do not attempt to clean lubricate clear obstructions or make adju...

Page 12: ...eral transportation safety Comply with local laws and regulations Use appropriate lighting to meet local regulations Make sure SMV emblem is visible Lift implements and attachments high enough above g...

Page 13: ...nd handling batteries Battery post terminals and related accessories contain lead and lead compounds Wash hands after handling This is a California Proposition 65 warning Battery acid causes burns Bat...

Page 14: ...n in Figure 1 Flashing amber warning lights must be used when operating on public roads 86070769 1 Seat belts Seat belts must be worn at all times Seat belt inspection and maintenance Keep seat belts...

Page 15: ...tractive and harmful to domestic animals as well as humans Material Safety Data Sheets MSDS provide information about the chemical substances within a product safe han dling and storage procedures fir...

Page 16: ...es which are not designated as steps or platforms Do not use the machine as a lift ladder or platform for working at heights Lifting and overhead loads Do not used raised equipment as a work platform...

Page 17: ...the machine header unless it is securely blocked and or the header safety latch is engaged Header will fall rapidly if hydraulic lift system should fail Rest header on ground or engage lift cylinder l...

Page 18: ...ontain substances that may be harmful to your health Modern oils contain additives Do not burn contaminated fuels and or waste oils in ordinary heating systems Avoid spillage when draining off used en...

Page 19: ...ther harsh chemicals may damage or remove safety signs Replace all safety signs that are damaged missing painted over or illegible If a safety sign is on a part that is replaced make sure the safety s...

Page 20: ...INTRODUCTION NHIL13WR00034AA 2 47698329 14 04 2014 16...

Page 21: ...nglish 87730677 87730677_A 3 1 Upper right corner of the cab door 93100193 4 WARNING Always fasten seatbelt during operation Failure to comply could result in death or serious injury Quantity 1 Englis...

Page 22: ...d horn 3 times Failure to comply could result in death or serious injury Quantity 1 English 86640432 French 86640433 Spanish 86640434 Russian 84378977 Chinese 84012892 86640432 7 3 On the right hand s...

Page 23: ...rol in field operating position to prevent loss of control BEFORE LEAVING SEAT Put controls in neutral Set parking brake Stop engine Failure to comply could result in death or serious injury STARTING...

Page 24: ...shatter one of the glass windows Quantity 1 87052289_C 87052289_C 11 5 On the right hand side cab glass upper right side of glass NHIL13WR00069AA 12 WARNING SLIPPERY SURFACE DO NOT use this area as a...

Page 25: ...intake tube 76075203 16 DANGER START ENGINE ONLY FROM OPERATOR S SEAT If safety start switch is bypassed engine can start with transmission in gear and machine will move DO NOT short or connect across...

Page 26: ...side of top engine hood 93100195 20 WARNING TO PREVENT LOSS OF CONTROL DO NOT tow on public roads or use recovery hook point as a hitch An optional hitch receiver kit is available for swath roller See...

Page 27: ...r serious injury KEEP OUT of reach of children Do not tip Battery must be secure and level For JUMP STARTING instructions see your operator s manual Quantity 2 English 87054970 French 87054973 Spanish...

Page 28: ...lds in place keep hands feet clothing and hair away from moving parts Keep riders off machines Use Slow Moving Vehicle SMV identification emblem and flashing warning lights when operating on highways...

Page 29: ...esult in death or serious injury Quantity 1 English 86625709 French 86625712 Spanish 86625722 Russian 84379025 Chinese 47564952 86625709 28 13 Rear side of the left hand platform NHIL13WR00072AA 29 DA...

Page 30: ...ue at 5 hour intervals until bolts retain torque Failure to comply could result in death or serious injury Quantity 2 English 84240284 French 84240287 Spanish 84240286 Russian 84240288 Chinese 4756495...

Page 31: ...t header on ground or engage header lock handle before working around raised header Failure to comply will result in death or serious injury Quantity 2 84554251 84554251_B 34 16 Front left hand side o...

Page 32: ...specially children are NOT permitted on machine Buckle up Failure to comply could result in death or serious injury Quantity 1 English 86640438 French 86640439 Spanish 86640440 Russian 84379029 Chines...

Page 33: ...lure to comply could result in death or serious injury Quantity 2 English 86501511 French 86509716 Spanish 86601164 Russian 84379019 Chinese 332511A1 86501511 39 18 Left hand side of fan shroud 931002...

Page 34: ...eering wheel 93100185 43 WARNING TO PREVENT LOSS OF CONTROL The windrower must be properly ballasted as described in the section 9 of the Operator s manual Review ballast requirements whenever changin...

Page 35: ...pplied to the accumulator bracket NOTE Lower windrow hood removed for clarity NHIL13WR00492AA 47 WARNING PRESSURIZED FLUID Hydraulic fluid under high pressure Use controller s BLEED program to relieve...

Page 36: ...wath Roller OFF ROAD Header MUST BE installed for towing Maximum weight of Swath Roller 1000 lbs Maximum vertical weight on hitch 150 lbs Failure to comply could result in death or serious injury Quan...

Page 37: ...hut off engine 5 Remove key from key switch 6 Switch off battery key if installed 7 Wait for all machine movement to stop Failure to comply could result in death or serious injury W0047A Before you se...

Page 38: ...lb in 10 N m 89 lb in M8 18 N m 163 lb in 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N...

Page 39: ...m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb ft 134 N m 98 lb ft 63 N m 47 lb ft 91 N m 67 lb ft M16 174 N m 128 lb ft 231 N m 171 lb ft 248 N m 183 lb...

Page 40: ...2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80 lb ft 9 16 107 N m 79 lb ft 142 N m 105 lb ft 150 N m 111 lb ft 201 N m 148 lb ft 111 N m 82 lb ft 156 N...

Page 41: ...57 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m 159 lb ft 228 N m 168 lb ft 304 N m 225 lb ft 147 N m 108 lb ft 207 N m 153 lb ft 3 4 287 N m 212 lb ft 383 N m 282 lb ft 405 N m 299 lb ft 541 N m 399 l...

Page 42: ...15 lb ft 6 9 5 mm 3 8 in 9 16 18 29 33 N m 21 24 lb ft 20 27 N m 15 20 lb ft 8 12 7 mm 1 2 in 3 4 16 47 54 N m 35 40 lb ft 34 41 N m 25 30 lb ft 10 15 9 mm 5 8 in 7 8 14 72 79 N m 53 58 lb ft 47 54 N...

Page 43: ...CED FITTINGS When installing ORFS fittings thoroughly clean both flat surfaces of the fittings 1 and lubricate the O ring 2 with light oil Make sure both surfaces are aligned properly Torque the fitti...

Page 44: ...llation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with t...

Page 45: ...attery ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you com...

Page 46: ...lief valves or check valves held open by dirt Quick failure of components that have been repaired Slow cycle times are slow The machine does not have enough power If your machine has any of these prob...

Page 47: ...Application Lubricant Lube class Engine crankcase See engine oil viscosity chart CI 4 or CH 4 Engine flywheel gearbox NEW HOLLAND AMBRA HYPOIDE SSL GEAR OIL GL5 Hydraulic system NEW HOLLAND AMBRA MULT...

Page 48: ...model number and the PIN NOTE The identification number of the windrower is re quired when ordering service parts Record the numbers in the front of this manual These numbers may also be required to...

Page 49: ...r 240 YDG670501 The engine specifications are located on the right hand side of the engine oil pan NOTE The identification number of the engine is required when ordering service parts The numbers may...

Page 50: ...INTRODUCTION 47698329 14 04 2014 46...

Page 51: ...SERVICE MANUAL Engine Speedrower 200 Speedrower 240 47698329 14 04 2014 10...

Page 52: ...gine and crankcase 10 1 10 206 Fuel filters 10 2 10 218 Fuel injection system 10 3 10 202 Air cleaners and lines 10 4 10 254 Intake and exhaust manifolds and muffler 10 5 10 400 Engine cooling system...

Page 53: ...Engine 10 Engine and crankcase 001 Speedrower 200 Speedrower 240 47698329 14 04 2014 10 1 10 001 1...

Page 54: ...crankcase 001 TECHNICAL DATA Engine and crankcase General specification 3 FUNCTIONAL DATA Engine and crankcase Overview 4 SERVICE Engine Remove 6 Install 12 DIAGNOSTIC Engine Troubleshooting 20 47698...

Page 55: ...5 0 in 132 mm 5 0 in Displacement 6 7 L 456 cuin 6 7 L 456 cuin Compression 17 5 to 1 17 5 to 1 Firing order 1 5 3 6 2 4 1 5 3 6 2 4 Power 142 kW 190HP 142 kW 190HP Rated RPM 2200 RPM 2200 RPM Torque...

Page 56: ...block assembly The cylinder block is an alloy cast iron with deep cylinder skirts and water jackets for cooling the cylinders The cylinder bores are machined integral with the cylinder block during t...

Page 57: ...Engine Engine and crankcase NOTICE All gaskets seals and O rings must be replaced during reassembly Where new sealant is to be applied refer to Engine Specifications 47698329 14 04 2014 10 1 10 001 5...

Page 58: ...ct cable and two wires 1 from alternator 2 Remove complete wire harness from engine block NHIL13WR00108AA 2 5 Drain coolant from radiator and engine by opening valve 1 Catch fluid from drain hose and...

Page 59: ...10 Remove four carriage bolts lock washers and flange nuts 5 that secure the front of the hood 50041836 5 11 Remove four flange bolts 1 that secure the rear of the hood to the radiator support frame...

Page 60: ...lamps 1 and remove 127 mm 5 in diame ter outlet tubing 2 from air cleaner to rear bulkhead 76075200 10 16 Disconnect wire harness 1 from A C compressor 2 NHILWR00593AA 11 17 Disconnect ECM harness 1 R...

Page 61: ...re A C compressor line 2 21 Remove flange nuts 3 that secure bracket 4 Set bracket and heater hoses aside 76075210 14 22 Remove air hose 1 that lead to crankcase ventilation filters 76075210 15 23 Rem...

Page 62: ...any of the steel fluid lines NHILWR00594AA 17 25 If equipped with optional hydraulic pump 1 remove two bolts and lay this pump over to right side 26 Disconnect wire harness from fuel water switch 2 NH...

Page 63: ...With adequate support provided for the pumps care fully move transmission and header drive pump away from engine 76077321 22 33 Remove four flange screws and lock washers 1 from radiator side of fan...

Page 64: ...ghten to 149 N m 110 lb ft 76075209 1 2 Install four flange bolts and lock washers 1 from radi ator side of fan and attach to drive sheave 50050774 2 3 With adequate support provided for the pumps car...

Page 65: ...SSL GEAR OIL Oil level should be between the two marks on the dipstick 2 6 Replace breather plug 1 86070789 4 7 Install steel hydraulic lines 1 to the top of transmis sion Attach breather hose 2 86070...

Page 66: ...Connect wire harness to fuel water switch 3 86070781 8 12 Install and tighten 5 16 in x 4 in bolts 1 through the base of A C compressor NHILWR00594AA 9 13 Install and adjust A C compressor drive belt...

Page 67: ...re bracket 2 Secure A C compressor line 3 with clamps 4 76075210 12 16 Connect both heater hoses 1 76075207 13 17 Connect ECM harness 1 18 Connect both inlet and return fuel lines 2 76075209 14 19 Con...

Page 68: ...075200 16 21 Install tubing 1 from intercooler to intake manifold Tighten spring clamps 2 NHILWR00593AA 17 22 Install tubing 1 from turbo to intercooler Tighten spring clamps 2 76075208 18 23 Connect...

Page 69: ...ator support frame 76075197 21 26 Using a helper install side doors by pivoting twelve clips 1 up to retain pipe 2 and retain with twenty four 5 16 in x 1 1 4 in flange bolts and lock washers 3 27 Att...

Page 70: ...to B terminal yellow FM112 wire of harness to 5 mm terminal W 2 and orange FM053 wire to 4 mm terminal D 3 of alternator Install three nuts NOTE Terminal posts W and D have metric threads Do not atte...

Page 71: ...35 Install bolt 1 on starter to connect ground cable 2 Attach batteries negative ground cable 3 to engine 76075206 27 36 Install two positive battery cables 1 with battery post nut 76075206 28 4769832...

Page 72: ...mantle and clean the injection pump Remove water from fuel tank and refuel Drain fuel sys tem Clogged fuel filter Dismantle and re place if necessary Presence of air in the fuel and injection sys tem...

Page 73: ...oise from piston journals due to excessive play of piston hubs and in the rod bushing Replace the piston journal and or the piston and rod bushing Loose bushings in the rod seatings Replace with new b...

Page 74: ...se Correction Engine oil passing through the intake guides valves following wearing of guides or valve stems Recondition the cylinder head Engine too cold thermostat blocked or in efficient Replace th...

Page 75: ...Engine 10 Engine and crankcase 001 Engine Install 12 Engine Remove 6 Engine Troubleshooting 20 Engine and crankcase General specification 3 Engine and crankcase Overview 4 47698329 14 04 2014 10 1 10...

Page 76: ...47698329 14 04 2014 10 1 10 001 24...

Page 77: ...Engine 10 Fuel filters 206 Speedrower 200 Speedrower 240 47698329 14 04 2014 10 2 10 206 1...

Page 78: ...Contents Engine 10 Fuel filters 206 SERVICE Fuel filters Bleed Filter 3 47698329 14 04 2014 10 2 10 206 2...

Page 79: ...final filter 76113157 1 2 Turn on the key start switch to actuate the electric fuel pump and bleed the filter When fuel free of air bubbles is emitted from the bleed screw hole 1 tighten the bleed scr...

Page 80: ...Index Engine 10 Fuel filters 206 Fuel filters Bleed Filter 3 47698329 14 04 2014 10 2 10 206 4...

Page 81: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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