New Holland MegaCutter 512 Service Manual Download Page 8

INTRODUCTION

Basic instructions - Shop and assembly

Shimming

For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up
the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value
indicated on each shim.

Rotating shaft seals

For correct rotating shaft seal installation, proceed as follows:

• Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.

• Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.

• Position the sealing lip facing the fluid; with hydrodynamic lips, take into consideration the shaft rotation direction

and position the grooves so that they will deviate the fluid towards the inner side of the seal.

• Coat the sealing lip with a thin layer of lubricant (use oil rather than grease) and fill the gap between the sealing lip

and the dust lip on double lip seals with grease unless instructed otherwise.

• Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a

hammer or mallet.

• While inserting the seal, check that it is perpendicular to the seat; once settled, make sure that it makes contact

with the thrust element, if required.

• To prevent damaging the seal lip on the shaft, position a protective guard during installation operations.

O-ring seals

Lubricate the O-ring seals before inserting them in the seats, this will prevent them from overturning and twisting,
which would jeopardize sealing efficiency.

Sealing compounds

Apply one of the following sealing compounds on the mating surfaces when specified: SILMATE® RTV1473, or

L

OCTITE

® RTV 598

or

L

OCTITE

® I

NSTANT

G

ASKET

587 B

LUE

. Before applying the sealing compound, prepare the

surfaces as directed on product container or as follows:

• Remove any incrustations using a metal brush.

• Thoroughly de-grease the surfaces using a locally approved cleaning agent such as safety solvent or brake parts

cleaner.

Spare parts

Only use "CNH Original Parts" or " NEW HOLLAND AGRICULTURE Parts".

Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the
same parts that are assembled during standard production. Only "CNH Original Parts" or " NEW HOLLAND
AGRICULTURE Parts" can offer this guarantee.
When ordering spare parts, always provide the following information:

• Machine model (commercial name) and serial number

• Part number of the ordered part, which can be found in the "Service Parts Catalogue", used for order processing

47390184 16/04/2013

6

Find manuals at https://best-manuals.com

Summary of Contents for MegaCutter 512

Page 1: ...l 2013 SERVICE MANUAL Megacutter 512 Megacutter 530 Tractor Mounted Disc Mower Conditioner Printed in U S A Copyright 2013 CNH America LLC All Rights Reserved New Holland is a registered trademark of...

Page 2: ...1 225 Clutches 31 2 Hydraulic systems 35 35 415 Header or attachment tilting system 35 1 Electrical systems 55 55 000 Electrical system 55 1 55 511 Light harnesses 55 2 Attachments Headers 58 58 110 A...

Page 3: ...INTRODUCTION 47390184 16 04 2013 1 Find manuals at https best manuals com...

Page 4: ...ns Important notice regarding equipment servicing 5 Basic instructions Shop and assembly 6 Torque Minimum tightening torques for normal assembly 8 Torque Standard torque data for hydraulics 11 General...

Page 5: ...be harmful to your health Modern oils contain additives Do not burn contaminated fuels and or waste oils in ordinary heating systems Avoid spillage when draining off used engine coolant mixtures engin...

Page 6: ...ea that is clearly visible whenever the machine is not operating properly and or requires service Complete the tag information for the REASON the tag is attached by describing the malfunction or servi...

Page 7: ...caused by parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty...

Page 8: ...ttled make sure that it makes contact with the thrust element if required To prevent damaging the seal lip on the shaft position a protective guard during installation operations O ring seals Lubricat...

Page 9: ...ver allow welding cables to lay on near or across any electrical wiring or electronic component while welding is in progress 4 Always disconnect the negative cable from the battery when charging the b...

Page 10: ...in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47 lb ft 85 N m 63 lb ft 91 N m 67 lb ft 121 N m 90 lb ft 58 N m 43 lb ft 83 N m 61 lb...

Page 11: ...INTRODUCTION Metric Hex nuts and locknuts classes 05 and up 20083681 2 1 Manufacturer s Identification 2 Property Class 47390184 16 04 2013 9...

Page 12: ...INTRODUCTION 3 Clock Marking of Property Class and Manufacturer s Identification Optional i e marks 60 apart indicate Class 10 properties and marks 120 apart indicate Class 8 47390184 16 04 2013 10...

Page 13: ...LIC TUBES AND FITTINGS NOTICE All hydraulic fittings on this machine are British Standard Pipe Thread BSP these fittings are NOT inter changeable with National Pipe Thread NPT See your authorized NEW...

Page 14: ...1 welding rod or wire that meets the following American Welding Society AWS specifications ER80S D2 ER70S 6 or E70C M6 H4 NOTICE ALWAYS disconnect the battery both terminals before welding on any part...

Page 15: ...SERVICE MANUAL Main gearbox and drive MegaCutter 512 MegaCutter 530 47390184 16 04 2013 14...

Page 16: ...Contents Main gearbox and drive 14 14 100 Main gearbox and drive 14 1 MegaCutter 512 MegaCutter 530 47390184 16 04 2013 14...

Page 17: ...Main gearbox and drive 14 Main gearbox and drive 100 MegaCutter 512 MegaCutter 530 47390184 16 04 2013 14 1 14 100 1...

Page 18: ...er 512 Change fluid Bevel gear oil 8 MegaCutter 512 Check Main gear oil level 9 MegaCutter 530 Drain fluid Main gear oil change 10 MegaCutter 530 Check Bevel gear oil level 11 MegaCutter 530 Drain flu...

Page 19: ...By default the unit is shipped configured for use with tractors having a counterclockwise rotating PTO as depicted in the figure The direction of rotation is determined by looking toward the tractor...

Page 20: ...1 on the bracket NHIL12HT00226AA 4 4 Remove the gearbox 1 from the machine and place it in the position shown NHIL12HT00109AA 5 5 Remove the breather 1 and the oil drain plug 2 and switch them NHIL12...

Page 21: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

Reviews: