New Holland E57C Operator'S Manual Download

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3 - CONTROLS AND INSTRUMENTS

Rearward controls

Battery disconnect switch

The battery disconnect switch is located in the cab, behind
the operator’s seat.

The battery disconnect switch allows to cut off any power
supply in the electrical system of the machine.

NOTE:

when the switch is turned to OFF position, all elec-

trical circuits are cut off and the stations stored on the ra-
dio presets and the time set for the clock will be cleared.

SMIL16MEX0546BA

Place the battery disconnect switch in the

(I)

position dur-

ing normal operation.

Place the battery disconnect switch in the

(O)

position

only during the following operations:

• Battery removal.

• Electrical system connector removal.

• Electrical system service.

• Long-term storage.

• As required for inspections and repairs.

• Welding.

NOTICE:

never turn the battery disconnect switch to

(O)

position with the engine running. This could damage the
electrical system.

NOTICE:

never turn the battery disconnect switch to

(O)

position within

3 min

after the starter key is turned off. The

machine control system and the engine control system will
be damaged.

SMIL16MEX0410AA

3-98

Summary of Contents for E57C

Page 1: ...OPERATOR S MANUAL E57C Mini Excavator Part number 90436686 1st edition English January 2021 ORIGINAL INSTRUCTIONS ...

Page 2: ...ety rules Utility precautions 2 2 Safety rules 2 3 Ecology and environment 2 12 Hand signals 2 13 Safety signs 2 17 3 CONTROLS AND INSTRUMENTS Access to operator s platform Door and steps 3 1 Operator s seat Operator s seat 3 3 Forward controls Forward controls 3 6 Windshield 3 12 Left hand side controls Left hand side controls 3 13 Safety lock lever 3 15 Heating ventilation or air conditioning co...

Page 3: ...3 Bringing the machine up to operating temperature 4 9 Operating the machine in hot or cold weather 4 10 Operating the machine 4 11 Lowering the attachment in the event of a failure 4 15 Bucket replacement 4 16 Caution while using rubber crawlers 4 17 Stopping the unit Stopping the engine 4 21 Moving the unit Machine travel 4 22 Parking the unit Parking the machine 4 28 5 TRANSPORT OPERATIONS Road...

Page 4: ...elding 6 21 Maintenance planning Maintenance chart 6 22 Break in period Engine oil and filter 6 24 Swing reduction gear 6 24 Swing reduction gear 6 24 Fuel filter 6 24 Hydraulic oil return filter 6 24 Pilot line filter 6 25 Travel reduction gears 6 25 Fuel filter water separator 6 25 Tightening torques 6 25 Grease points Boom and arm 6 25 Grease points Bucket 6 25 Grease points Blade 6 25 Every 10...

Page 5: ...eparator 6 58 Air cleaner 6 59 Fuel filter 6 61 Radiator and coolers 6 62 Travel reduction gears 6 63 Every 1000 hours Swing reduction gear 6 64 Swing reduction gear 6 65 Hydraulic oil return filter 6 66 Oil reservoir breather 6 67 Pilot line filter 6 68 Travel reduction gears 6 69 Valve clearance 6 70 Every 1500 hours Crankcase breather 6 71 Every 2000 hours Hydraulic oil suction filter 6 72 Hydr...

Page 6: ...r storage 6 94 Periodic checks 6 95 Starting up the machine after storage 6 96 7 TROUBLESHOOTING Fault code resolution Engine Troubleshooting 7 1 Electrical systems Troubleshooting 7 2 Other systems Troubleshooting 7 3 8 SPECIFICATIONS Machine specifications 8 1 Dimensions 8 4 Weights 8 6 9 ACCESSORIES Direct fit buckets 9 1 Klac type buckets 9 3 Standard buckets with mechanical coupler 9 5 Standa...

Page 7: ...Quick coupling system Hydraulic pin grabber type 9 48 Load handling 9 56 Thumb bracket 9 59 Fuel tank filler pump 9 60 Rotating beacon 9 61 ...

Page 8: ......

Page 9: ...e of special attachments accessories or equipment consult your NEW HOLLAND CONSTRUCTION Dealer in order to make sure that any adaptations or modifications made are in keeping with the machine s technical specifications and with prevailing safety requirements Any modification or adaptation which is not approved by NEW HOLLAND CONSTRUCTION may invalidate the ma chine s initial conformity with safety...

Page 10: ...rting and lifting people is considered inappropriate and is prohibited Electro Magnetic Compatibility EMC Interference may arise as a result of add on equipment that may not necessarily meet the required standards As such interference can result in serious malfunction of the unit and or create unsafe situations you must observe the following The maximum power of emission equipment radio telephones...

Page 11: ...TION in this manual and by the signs on the machine Routine service can include Fueling Cleaning Washing Topping up fluid levels Greasing Replacing consumable items such as light bulbs Periodic service conversions and repairs Periodic service consists of activities that are necessary to maintain the expected life of the NEW HOLLAND CON STRUCTION machine These activities have defined in tervals Tra...

Page 12: ... this NEW HOLLAND CONSTRUCTION machine should be old enough to possess a valid local vehicle operating per mit or meet other applicable local age requirements These persons must demonstrate the ability to operate and service the NEW HOLLAND CONSTRUCTION ma chine in a correct and safe manner 1 4 ...

Page 13: ...ic motors employed A cooling system maintains the hydraulic fluid at normal operating temperature SMIL16MEX0472EA 1 When ordering parts obtaining information or seeking assistance always supply your NEW HOLLAND CONSTRUC TION dealer with the type and Product Identification Number PIN of your machine or accessories Write the following in the spaces below Machine Type Machine PIN Machine year of manu...

Page 14: ...positioned on the cylinder head cover and identifies which regulations the engine com plies with A further emission decal is located inside the engine com partment or inside the cab It describes important details for using the engine Make sure to read before using the engine Also the emission decal describes details regard ing the engine only NOTE only engines that conform to ARB regulations can b...

Page 15: ...ROPS 1 Machine Models 2 Product Part Number 3 Maximum machine mass 4 ISO compliant SMIL18MEX0422AA 7 Component serial numbers Hydraulic pump Swing reduction gear Travel reduction gears Travel control valve Attachment control valve Swing control valve 1 7 ...

Page 16: ...ated in the rear side of the op erator s seat or in the storage compartment located in the rear side of the cab Make sure it is always complete and in good condition If you wish to obtain extra copies or copies in languages other than that of the country of use consult your NEW HOLLAND CONSTRUCTION Dealer SMIL16MEX0575AA 1 SMIL16MEX0502AA 2 1 8 ...

Page 17: ...is manual to indicate the sides as they are seen from the operator s seat when the travel motors are positioned at the rear and the operator is facing the direc tion in which the machine advances forward A Front B Rear C Right hand side D Left hand side E Travel motor F Idler wheel SMIL16MEX0475BA 1 1 9 ...

Page 18: ...ne components Standard version SMIL16MEX0470FB 1 1 Bucket 7 Oil cooler 2 Bucket tooth 8 Radiator 3 Tool box 9 Engine 4 Swing motor 10 Main pump 5 Fuel tank 11 Hydraulic center joint 6 Hydraulic oil tank 12 Main control valve 1 10 ...

Page 19: ...23 Muffler 14 Bucket control link 24 Counterweight 15 Side cutter 25 Travel motor 16 Bucket cylinder 26 Sprocket 17 Dipper 27 Upper roller 18 Dipper cylinder 28 Lower roller 19 Boom 29 Track 20 Boom cylinder 30 Idler wheel 21 Swing post 31 Dozer blade 22 Cab 1 11 ...

Page 20: ...de version SMIL20MEX0405FB 3 1 Bucket 8 Radiator 2 Bucket tooth 9 Engine 3 Tool box 10 Main pump 4 Swing motor 11 Hydraulic center joint 5 Fuel tank 12 Main control valve 6 Hydraulic oil tank 13 Angle blade cylinder 7 Oil cooler 1 12 ...

Page 21: ... 15 Side cutter 25 Travel motor 16 Bucket cylinder 26 Sprocket 17 Dipper 27 Upper roller 18 Dipper cylinder 28 Lower roller 19 Boom 29 Track 20 Boom cylinder 30 Idler wheel 21 Swing post 31 Angle dozer blade 22 Cab 32 Additional counterweight 23 Muffler 33 Bucket control rod 1 13 ...

Page 22: ...ours or two 2 years whichever comes first In the absence of a device to measure the hours of use the engine has a warranty period of two 2 years Constant speed 19 0 37 0 kW 25 8 50 3 Hp 3000 RPM or higher 1 500 hours or two 2 years whichever comes first In the absence of a device to measure the hours of use the engine has a warranty period of two 2 years Constant speed 19 0 37 0 kW 25 8 50 3 Hp Le...

Page 23: ...t modification alteration tampering disconnection improper or inadequate maintenance or use of non recommended fuels and lubricating oils accident caused damage and replacement of expendable items made in connection with scheduled maintenance YANMAR disclaims any responsibility for incidental or consequential such as loss of time inconve nience loss of use of equipment engine or commercial loss Ow...

Page 24: ... operation for maintenance checks and verification test for functions is required The total operating hours for maintenance and verification test for functions should not exceed 100 hours per year However there is no limitation on the operating hours for emergency use Keep a log of the number of hours the engine is operated for both emergency use and non emergency use Also note the reason for the ...

Page 25: ...not avoided could result in death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find th...

Page 26: ... num ber call the national number U S A and Canada only 1 888 258 0808 This number will direct you to the state or regional utility that assists with excavation activity NOTE Check with local authorities for laws regulations and or strict penalties requiring you to locate and avoid existing utilities Call all utility companies before you perform any machine operation After you locate any buried ut...

Page 27: ...oved Always close access doors or panels before you operate the machine Dirty or slippery steps ladders walkways and platforms can cause falls Make sure these surfaces remain clean and clear of debris A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment DO NOT allow anyone to enter the work area Raised equipment and or loads can fall unexp...

Page 28: ...cially around hot components such as the engine transmission ex haust battery etc More frequent cleaning of your ma chine may be necessary depending on the operating en vironment and conditions At least once each day remove debris accumulation around moving components such as bearings pulleys belts gears cleaning fans etc More frequent cleaning of your machine may be necessary depending on the ope...

Page 29: ...ecting components are a certified system Any damage fire corrosion or modification will weaken the structure and reduce your protection If this occurs THE PROTECTIVE STRUC TURE MUST BE REPLACED so that it will provide the same protection as a new protective structure Contact your dealer for protective structure inspection and re placement After an accident fire tip over or roll over the following ...

Page 30: ...ied cables and other services Contact your local utilities or authorities as appropriate to determine the locations of services Make sure that the machine has sufficient clearance to pass in all directions Pay special attention to overhead power lines and hanging obstacles High voltage lines may require significant clearance for safety Contact local authorities or utilities to obtain safe clearanc...

Page 31: ... any other items which could get caught up in machinery Different types of job will require different types of pro tective equipment Items such as hard hats safety shoes heavy gloves reflector type jackets respirators ear protection and eye protection may be required Be fore starting a job determine what protective equip ment will be necessary Use this equipment at all times Do not attempt to oper...

Page 32: ...RUCTION make sure the diameter of the pins and the width between the bucket lugs meet the dimensions needed to fit the quick coupler pins washers bushings etc Consult your NEW HOLLAND CONSTRUCTION Dealer Operating the machine When working on a public highway use standard traf fic signs and take into consideration the working range of the upperstructure and its attachments Local or na tional regula...

Page 33: ...that the machine the equipment and the tool are suitable for the work to be carried out 2 Make sure that the machine is in good condition and that servicing intervals are complied with 3 Check the track tension adjustment and the play in equipment linkages 4 Make sure that the operator s seat and adjustment controls are in good condition and then adjust the seat to suit the operator s size and wei...

Page 34: ...oid such risks Also before using these products read the manufacturer s instruc tions concerning their use If hydraulic fluid penetrates the skin call a doctor immediately Coolant solution is toxic Avoid contact with skin eyes and clothing Antidote External rinse thoroughly with water and remove soiled clothes Internal do not induce vomiting Rinse the mouth out with water Seek medical advice Eyes ...

Page 35: ...vided with the implement Implement operation and maintenance For the implement operation and maintenance refer to the operator s manual provided with the implement Safety area The safety area is the space necessary for the machine to operate at the maximum range of the tool and at full swing 360 plus 2 m 6 56 ft 1 Working area 2 Safety area SMIL13CEX2517AB 1 2 11 ...

Page 36: ...al legislation and available resources Do not allow coolant mixtures to get into the soil Col lect and dispose of coolant mixtures properly Do not open the air conditioning system yourself It contains gases that should not be released into the at mosphere Your NEW HOLLAND CONSTRUCTION dealer or air conditioning specialist has a special ex tractor for this purpose and can recharge the system proper...

Page 37: ...as with poor or impaired visibility Make sure that you and the signalman understand the signals to be used Start the engine PDE0002ATBP1 1 Shut down the engine PDE0002TBP1 2 Come to me Wave hands back and forth palms inwards PDE0003ATBP1 3 Move away from me Wave hands back and forth palms outwards PDE0003TBP1 4 Go this far PDE0004ATBP1 5 All stop and hold PDE0004TBP1 6 2 13 ...

Page 38: ...k and forth PDE0005ATBP1 7 Emergency stop Wave hands back and forth PDE0005TBP1 8 Raise load or tool PDE0006ATBP1 9 Lower load or tool PDE0006TBP1 10 Slowly raise the load or tool PDE0007ATBP1 11 Slowly lower the load or tool PDE0007TBP1 12 2 14 ...

Page 39: ...vement stop moving hand and clench fist PDE0008ATBP1 13 Turn machine right swing load right To stop movement stop moving hand and clench fist PDE0008TBP1 14 Raise tool PDE0009ATBP1 15 Lower tool PDE0009TBP1 16 Lift boom PDE0010ATBP1 17 Lower boom PDE0010TBP1 18 2 15 ...

Page 40: ...2 SAFETY INFORMATION Retract dipper PDE0011ATBP1 19 Extend dipper PDE0011TBP1 20 Fill tool PDE0012ATBP1 21 Empty tool PDE0012TBP1 22 2 16 ...

Page 41: ...ety signs with a soft cloth water and gentle detergent NOTICE do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may damage or remove safety signs Replace all safety signs that are damaged missing painted over or illegible If a safety sign is on a part you or your NEW HOLLAND CONSTRUCTION dealer replaces make sure that you or your NEW HOLLAND CONSTRUCT...

Page 42: ... When you replace a safety sign or other machine decal make sure you position it as shown below SMIL16MEX0477GA 1 A Cab inside Right hand D Console box Left hand B Cab inside Left hand E Operator s seat base C Console box Right hand 2 18 ...

Page 43: ...ted area Clean up spilled fuel immediately Failure to comply could result in minor or moderate injury C0195A Location this sign is located on the right hand side of the fuel filler neck Quantity 1 Part number 91M8 01140 This sign shows the position of the fuel tank and the fuel to use This sign warns you to stop the engine when refueling and to keep all lights or flames at a safe distance while re...

Page 44: ... comply could result in death or se rious injury W0005A WARNING Improper operation or service of this machine can result in an accident Before working on any component s of the electrical circuit put the ignition key in the off shut down position When disconnect ing batteries always disconnect the negative cable first When reconnecting batteries al ways connect the negative cable last Failure to c...

Page 45: ...Failure to comply could result in death or se rious injury W0325A Location this sign is located on both sides of the boom Quantity 2 Part number 91M8 06111 This sign warns the operator that entry into the work range of the attachment is forbidden while the engine is running SMIL19MEX0704AA 6 6 Keep out of work range of upper structure DANGER Avoid injury Keep clear of the swing area Ensure that an...

Page 46: ...7021 This sign cautions the operator that entry into the work range of the upper structure is forbidden while the engine is running SMIL20MEX0078AA 8 8A Engine access door support caution Stop the en gine WARNING Entanglement hazard Always stop the engine and engage the park ing brake unless otherwise instructed in this manual before checking and or adjusting any drive belt or chain Failure to com...

Page 47: ...netrate the skin and cause infection or other injury To prevent personal injury Relieve all pressure before discon necting fluid lines or performing work on the hydraulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If inj...

Page 48: ...umber 91M8 07111 This sign warns to never touch the engine or the muffler when they are still hot SMIL19MEX0703AA 11 9A Functions of operation levers standard version Location this sign is located on the right hand window of the cab Quantity 1 Part number 91M9 17350 This sign describes the functions of operation levers SMIL18MEX0096AA 12 9B Functions of operation levers optional version Location t...

Page 49: ...gn shows that work near overhead high voltage electric lines must not be done without checking before hand that all necessary measures have been taken to re spect the minimum distances The cab and or the boom may collide with the arm or the bucket at the end of the attachment depending upon the length of the arm the size of the bucket the angle of the boom swing or the installation of a quick coup...

Page 50: ... Quantity 1 Part number 91M8 07270 Read this Operator s Manual before perform maintenance on the air conditioning filter SMIL16MEX0481AA 17 14 Parking the machine Location this sign is located on the left hand console box Quantity 1 Part number 91M8 07300 To prevent unauthorized and unintended movement of the machine always do the following before you leave the operator s compartment 1 Lower the b...

Page 51: ... rious injury W1339A The machine control pattern can easily be changed to the ISO type or to the A type by using pattern change switch Before starting the machine check the switch po sition Location this sign is located on the right hand side win dow of the cab Quantity 1 Part number 91M9 07360 SMIL19MEX0271BA 19 16 Stay fix cab Location this sign is located on the front window of the cab Quantity...

Page 52: ...ne Failure to comply could result in death or se rious injury W0905A Location this sign label is located on the right hand side of the air breather Quantity 1 Part number 91N6 03112 This sign warns you not to open the filler cap while engine running or at high hydraulic oil temperature This sign warns you to loosen the cap slowly and release the internal pressure completely This sign warns you not...

Page 53: ...e SMIL20MEX0646EA 23 20 Boom swing lock Location this sign is located on the right hand side win dow of the cab Quantity 1 Part number 91M9 07350 This signs indicates you to release the swing lock device in the tool box SMIL20MEX0621AA 24 21 Electric welding Location this sign is located on the battery cover Quantity 1 Part number 91M8 02140 Before carrying out any electric welding on the machine ...

Page 54: ...afety plug to blow out of the accumulator and the escap ing nitrogen will propel the accumulator at a dangerous rate of speed Failure to comply could result in death or se rious injury W0958A Location this sign is located on the accumulator of the solenoid valve Quantity 1 Part number 91N6 03201 This sign warns that accumulator is filled with high pres sure gas so that near by fire activity or wel...

Page 55: ... case of evacuation in front of this window Failure to comply could result in death or se rious injury W1435A Location this sign is located above the hammer in the cab Quantity 1 Part number 91Q6 07280 This sign shows the position of the emergency exit In case of emergency use the hammer to break the iden tified window of the cab SMIL16MEX1421AA 29 26 Water separator Location this sign is located ...

Page 56: ...fe time of the light due to the infiltration of foreign substances such as dust or water During the machine transfer change the position of the light to the horizontal position SMIL19MEX0711AA 32 29 Load handling optional Location this sign is located on the left hand side of the cab Quantity 1 The load handling indicates the rated lift capacities that shall be considered at different distances fr...

Page 57: ...direct flame or excessive heat NEVER disconnect or disassemble any part of the air conditioning system Discharging refrigerant gas into the atmos phere is illegal in many countries Failure to comply could result in death or se rious injury W0340B Cab location this sign is located in the engine compart ment adjacent to the service point for changing the gas Quantity 1 Part number 91M9 07200 This si...

Page 58: ...e of emer gency with the cab door locked SMIL16MEX3217AA 38 35 Compliant to Canadian Regulation ICES 002 Location this sign is located on internal side of the cab access door Quantity 1 Part number 91K4 14150 This sign shows compliance to Canadian Regulation ICES 002 vehicles boats and other devices propelled by an internal combustion engine electrical means or both SMIL18MEX0103AA 39 36 Hydraulic...

Page 59: ...uivalent to CJ 4 and to refer to the driver s manual SMIL18MEX0102AA 42 39 Leftover fuel Location this sign is located in the battery box Quantity 1 Part number 91K4 02700 This sign warns you that fuel leaking could happen by using the filling pump and to prevent the risk of fire SMIL18MEX0099AA 43 40 Angle blade control Location this sign is located on the right hand console box Quantity 1 Part n...

Page 60: ... This sign indicates that the vehicle can use biodegradable hydraulic oil SMIL19MEX0729AA 45 42 Lashing point sign Location this signs are located on the under carriage Quantity 2 Part number 91N6 05120 This sign shows the coupling location when the machine has to be transported on a trailer SMIL16MEX0007AA 46 2 36 ...

Page 61: ...rd Be careful not to get your hand clothes etc caught in the door when closing it Failure to comply could result in minor or moderate injury C0046A To open the door from outside the cab use the handle 1 shown in Figure 1 To open the door from inside the cab use the handle 2 shown in Figure 2 SMIL16MEX0577BA 1 SMIL16MEX0578AA 2 3 1 ...

Page 62: ... the handrails and one foot on the step or one hand on the handrail and both feet on the steps Failure to comply could result in death or se rious injury W0141A CAUTION Fall hazard When entering or exiting the cab never use the control levers as handholds Always mount and dismount the machine in a safe way Maintain a three point contact with steps ladders and or handholds Failure to comply could r...

Page 63: ...osition Release the lever A NOTE the seat can be positioned over a range of 130 mm 5 in in 13 steps NOTE do not lift the lever A with your leg or your calf SMIL16MEX0696AA 1 Height adjustment Pull the lever B Adjust the height the required position Release the lever B NOTE the seat can be positioned over a range of 60 mm 2 in SMIL16MEX0696AA 2 Seat back angle adjustment Pull the lever C Adjust the...

Page 64: ...wards or down wards and backwards or forwards SMIL16MEX0697AA 5 Weight adjustment Use the lever F with the seat empty to set the opera tor s weight WI weight indicator SMIL16MEX0696AA 6 Seat pan depth adjustment To adjust the depth of the seat pan pull the right hand handle G upwards and move the seat cushion back wards or forwards to the desired position Release the handle G SMIL16MEX0696AA 7 3 4...

Page 65: ...Replace any and all worn or damaged parts of the seat belt prior to operation Failure to comply could result in death or se rious injury W0046C Sit comfortably on the operator s seat Pull the seat belt completely across your body Insert the latch plate into the buckle K then tug on the belt to make sure the belt is securely latched Make sure that the belt is not twisted Adjust the position of the ...

Page 66: ...the pattern change switch position Refer to page 3 32 Control levers Pattern ISO type Left hand control lever 1 The dipper arm extends 2 The dipper arm retracts 3 The upper structure swings to the left hand side 4 The upper structure swings to the right hand side NOTE the speed of movement of the arm or the swing depends on the control lever tilt angle In the intermediate position two movements ca...

Page 67: ...es 7 The bucket retracts filling 8 The bucket extends dumping NOTE the speed of movement of the boom or the bucket depends on the control lever tilt angle In the intermediate position two movements can be obtained simultaneously SMIL16MEX3076AB 4 SMIL16MEX0492AB 5 SMIL16MEX0493AB 6 3 7 ...

Page 68: ...ovement of the arm or the swing depends on the control lever tilt angle In the intermediate position two movements can be obtained simultaneously NOTE when the upper structure swing control is re leased the upper structure may continue to rotate due to the force of inertia In this event make allowance for the extra movement by releasing the control slightly earlier SMIL16MEX3077AB 7 SMIL16MEX0490A...

Page 69: ...retracts 7 The bucket retracts filling 8 The bucket extends dumping NOTE the speed of movement of the boom or the bucket depends on the control lever tilt angle In the intermediate position two movements can be obtained simultaneously SMIL16MEX3079AB 10 SMIL16MEX0492AB 11 SMIL16MEX3168AB 12 3 9 ...

Page 70: ...ite simultaneous rotation of the tracks with consequent counterclockwise rotation of the machine around its center axis a d opposite simultaneous rotation of the tracks with consequent clockwise rotation of the machine around its center axis a b c d positions to move one track only Con sequently the machine steers pivoting on the stationary track SMIL16MEX0494BB 13 Footrest SMIL16MEX0495BA 14 3 10...

Page 71: ...CE make sure to remove the boom swing locking pin before start working with the machine Make sure to insert the boom swing locking pin when parking the ma chine SMIL16MEX0495BA 15 Auxiliary pedal if equipped The auxiliary pedal A allows to control the main auxiliary hydraulic circuit This circuit is intended to operate attach ments like hydraulic breakers or hydraulic clamshells The breaker can be...

Page 72: ... of the windshield frame Press the buttons 2 located on the grips 1 Move the grips 1 to the inside to release the lock latches Push the windshield upward Release both grips carefully until the lock latches are in the locked position Closing Hold the grips 1 located on both sides of the windshield frame Press the buttons 2 located on the grips 1 Move the grips 1 to the inside to release the lock la...

Page 73: ...t hand control lever refer to page 3 6 3 Air conditioning control panel refer to page 3 16 4 Horn switch The horn switch is located on the top of the left hand control lever Pressing the horn switch the horn sounds 5 Radio refer to page 3 20 6 Emergency exit hammer refer to page 3 31 7 Hydraulic quick coupling system switch optional 3 13 ...

Page 74: ...sed to disengage the moving hook The buzzer stops when the switch is released to engage the moving hook To connect or disconnect an attachment proceed as follows 1 Place the attachment in full curled position for discon necting 2 Pull up the toggle A then push and hold the hydraulic quick coupling activation switch 7 in release position 3 Operate the hand control lever in bucket in position in ord...

Page 75: ...CAUTION Fall hazard When entering or exiting the cab never use the control levers as handholds Always mount and dis mount the machine in a safe way Maintain a three point contact with steps ladders and or handholds Failure to comply could result in minor or moderate injury C0075B The safety lever operates on two positions A Lock position when the safety lever 1 is in lock po sition A all the funct...

Page 76: ... turning the system On or Off NOTE when the system is turned On it will operate at the same setting as the one selected previously SMIL16MEX0571AA 2 2 AUTO push button The push button 2 is used for automatic adjustment of the air flow the direction of flow and starting or stopping of the air conditioning AUTO will appear on the display In AUTO mode the air conditioning system and the heater system...

Page 77: ...reduced To increase the flow of air press the upper button To decrease the flow of air press the lower button The push buttons 4 provide four steps to increase the fan speed and four steps to decrease the fan speed The maximum step and the minimum step beeps five times SMIL16MEX0571AA 5 5 Temperature control push button The push buttons 5 allow the temperature to be raised or lowered within 17 C 6...

Page 78: ...A 7 Mode A B C Vent X Vent Foot X X Foot X Foot Defrosting X X The outlet control louvers A B and C allows to con trol the direction of air The outlet control louvers can be closed or opened SMIL16MEX0570BB 8 7 Fresh air push button 8 Air recirculation push button The push button 7 allows external air to enter the oper ator s cab The push button 8 recycle the internal air of the cab Indication of ...

Page 79: ...tic function is cancelled and the panel returns to normal operation During the error check the corresponding error code blinks on the temperature display panel The error blinks every 0 5 s If error codes are more than two each code blinks two times in sequence Error code list Error code Description Fail safe function 11 Cab inside error 25 C 77 0 F alternate value control 12 Ambient sensor 20 C 68...

Page 80: ...ction knob file search and SEL button 3 MODE button Audio mute Radio button 4 UP DOWN radio seek buttons 5 Pre set memory buttons 6 Pre set scan SCAN Best Station Memory BSM button 7 UP DOWN track buttons 8 USB function 9 Auxiliary AUX IN function 10 Liquid Crystal Display LCD screen 3 20 ...

Page 81: ...e level will be shown in VOLUME xx on the LCD screen B Turn the volume up down button A left hand to de crease the volume level After 5 s of volume indication the LCD screen B will return to the previous mode Initial volume level set up I VOL is the volume level the unit will play at when next turned on To adjust the I VOL level press and hold VOL button A for longer than 2 s The current volume le...

Page 82: ... when another function is activated SMIL17MEX2806AA 3 BASS control To adjust the bass level first select the bass mode by pressing the SEL button A until BASS indication ap pears on the LCD screen B Within 5 s of choosing the BASS mode turn the se lection knob B right hand left hand to adjust the bass level as desired The BASS level will be shown on the LCD screen B from a minimum of BASS 7 to a m...

Page 83: ...right hand left hand to adjust the FADER as desired The fader position will be shown on the LCD screen B from FAD 10F full front to FAD 10R full rear The LCD screen B will automatically return to the nor mal indication in 5 s after the last adjustment or when another function is activated Equalizer EQ control You can select an equalizer curve designed for four mu sic types CLASSIC POP ROCK JAZZ by...

Page 84: ...u press the buttons 3 Mode audio mute and radio button Mode button Press the mode button A to select RADIO FM1 FM2 AM USB AUX BT MUSIC If there is no USB AUX Bluetooth Phone connected it would not display USB AUX BT when you press mode button A SMIL17MEX2806AA 4 Audio mute button Press and hold the audio mute button A for 2 s to mute volume and MUTE mark will blink on the LCD screen Press the audi...

Page 85: ...e buttons A shortly will recall your favorite pre set radio stations To store your favorite stations into any of the 6 pre set memories in each band AM FM use the following procedure A Turn the radio ON and select the desired band B Select the first station to be pre set using the auto matic seek tuning control button C Press the chosen pre set button to store your selected station into and contin...

Page 86: ...equency Press the SCAN button A momentarily again to re main on the station currently being heard Best station memory BSM Press the BSM button A for longer than 2 s to activate the BSM tuning feature which will automatically scan and enter each station into memory If you have already set the pre set memories to your favorite stations activating the BSM tuning feature will erase those stations and ...

Page 87: ...USB key when open the front win dow It is recommended to use a nano USB key with over all maximum length L 27 mm 1 06 in SMIL18MEX0051AA 10 7 UP DOWN track buttons File selection function This button is used to select file up down Each time the up track file select A is pressed file number is increased Each time the down track file select B is pressed file number is decreased Cue review functions ...

Page 88: ...n If you want to search the file in the located directory turn right hand left hand the selection knob C con secutively Press the selection button C when you find the wanted file The unit will then play the selected file For instance the file search changes in Dir01 as fol lows File01 File02 File03 File04 File01 MP3 directory file configuration SMIL17MEX2806AA 12 ROOT Directory01 File01 File02 Fil...

Page 89: ...utton and hold the button for more than 2 s while you play an MP3 file RPT will flash on the display The system will play all the files in the selected directory on repeat until you cancel repeat mode To cancel repeat mode press the RPT button again or activate the scan or random modes RPT will no longer flash on the display SMIL17MEX2806AA 15 Random play selector RDM During USB play press RDM but...

Page 90: ...he AUX IN function connect the external audio device using the AUX cable 3 5 mm an push the MODE button B to switch the AUX IN mode If an audio file from an external Audio device is playing the music sounds through the speakers of the cab Push the MODE button B to switch other radio modes and leave the AUX IN mode SMIL17MEX2806AA 17 3 30 ...

Page 91: ...evacuation in front of this window Failure to comply could result in death or serious injury W1435A Only in case of emergency use the installed safety ham mer 1 for breaking the windshield of the cab and then exit carefully Consult your NEW HOLLAND CONSTRUCTION dealer for windshield installation NOTICE do not break the windshield of the cab except when it is absolutely necessary such as to escape ...

Page 92: ...ersion refer to page 3 96 11 Cigarette lighter and 12 V power supply socket the device is active with the starter key in ON position or while the engine is running To operate the cigarette lighter push it down to engage its heating position NOTICE if you continuously push in the cigarette lighter you can cause serious damage to the device and the ma chine electrical system NOTICE connect only 12 V...

Page 93: ...artment SMIL16MEX0507AA 2 Head light push button Press the push button A to turn on the head light and the pilot light on the panel Press again the push button A to turn off the head light and the pilot light on the panel SMIL16MEX0506AA 3 Work light push button Press the push button B to turn on the work light and the pilot light on the panel Press again the push button B to turn off the work lig...

Page 94: ... push button E to activate the beacon light on the cab and the indicator lamp on the switch SMIL16MEX0506AA 7 Breaker optional Press the breaker push button F to activate the breaker SMIL16MEX0506AA 8 Engine speed knob The engine speed knob G has ten dial settings The setting 1 is the low idle the setting 10 is the high idle Rotate clockwise the engine speed knob to increase the engine speed Rotat...

Page 95: ...2AA 11 Overload warning switch optional The overload warning switch C when pressed activates the overload warning function when the machine is over loaded a buzzer sounds and the red warning light in the instrument cluster turns ON When the overload warning switch is depressed the buzzers stops sounds and the red warning light in the instrument cluster turns OFF SMIL19MEX0272AA 12 Pattern change s...

Page 96: ... 15 Diesel Particulate Filter DPF switch The Diesel Particulate Filter DPF switch E is used to select the regeneration function of the DPF system The DPF switch E has three positions 1 Inhibit position 2 OFF position 3 Manual regeneration position SMIL19MEX0272AA 16 1 Inhibit position This position 1 disables any automatic or manual regen eration of the DPF system This function may be used by oper...

Page 97: ...the DPF system when the machine is in the following conditions the machine is not working the engine runs at low idle speed the DPF soot level is high enough to allow regeneration The DPF switch can be positioned in the manual regen eration position only if the safety button 4 is pulled back ward The DPF switch returns to the OFF position when the manual regeneration position is released SMIL16MEX...

Page 98: ...or decrease the rotation speed of engine RPM Turn the lever clockwise A to increase engine RPM Turn the lever counterclockwise B to decrease engine RPM NOTE when stop the engine turn the engine speed con trol lever completely counterclockwise B and then turn the starter key OFF SMIL16MEX3169AA 1 3 38 ...

Page 99: ...operation and inspection The LCD shows set and display for modes monitoring and utilities The switches set the machine operation modes NOTE the cluster installed on this machine does not entirely guarantee the condition of the machine Daily inspection should be performed When the cluster provides a warning immediately check the problem and perform the required action SMIL16MEX3090FA 1 1 Gauges 4 S...

Page 100: ... screen type menu of the display 1 Engine RPM 2 Accelerator dial 3 Engine coolant temperature gauge 4 Hydraulic oil temperature gauge 5 Fuel level gauge SMIL16MEX3091AA 2 A Default menu A type SMIL16MEX3092AA 3 B Option B type SMIL16MEX3093AA 4 C Option C type 1 Engine RPM The engine RPM display shows the RPM of the engine 2 Accelerator dial The acceleration dial indicates the level of acceleratio...

Page 101: ...n dition consult your NEW HOLLAND CONSTRUCTION dealer SMIL16MEX0614AA 5 4 Hydraulic oil temperature gauge The hydraulic oil temperature gauge indicates the temper ature of the hydraulic oil Black range A between 40 105 C 104 221 F Red range B above 105 C 221 F If the indicator is in the red range B or light C turns ON in red reduce the load on the system If the gauge stays in the red range stop th...

Page 102: ...light 12 High Exhaust System Temperature HEST warning light 13 Diesel Particulate Filter DPF regeneration acknowl edge warning light 14 Diesel Particulate Filter DPF regeneration inhibit warning light NOTE each warning light on the left top of the LCD pops up on the center of LCD and the buzzer sounds when the each warning happens The pop up warning light moves to the original position the lights ...

Page 103: ...ely SMIL16MEX3094AA 9 2 Battery charging warning light This light turns ON when the battery charging voltage is low Check the battery charging circuit when this light is ON SMIL16MEX3094AA 10 3 Fuel level warning light This light turns ON and the buzzer sounds when the level of fuel is below 10 Fill the fuel immediately when the light is ON SMIL16MEX3094AA 11 4 Engine coolant temperature warning l...

Page 104: ... ON stop the engine immediately and check the oil level SMIL16MEX3094AA 14 7 Check engine warning light This light turns ON when the communication between the Machine Control Unit MCU and the Engine Control Mod ule ECM on the engine is abnormal or if the cluster re ceives any fault code from the ECM Check the communication line between them If the communication line is correct check the fault code...

Page 105: ...d the overload warning light turns ON if the overload switch is ON position Reduce the machine load SMIL16MEX3094AA 18 11 Diesel Particulate Filter DPF warning light This light turns ON or blinks when the regeneration is needed as described in the following table The consequences of delaying regeneration are Poor performance caused by increasing exhaust gas pressure Higher fuel consumption Shorter...

Page 106: ...dium soot level Blink Off Off Push DPF switch to OFF position if DPF switch is in inhibit position Engine power may be reduced automatically soot medium High soot level On On Off Engine power and speed will be reduced automatically Initiate a manual regeneration refer to page6 83 Stop On Off On Stop the engine immediately Please contact your NEW HOLLAND CONSTRUCTION dealer 3 46 ...

Page 107: ...ring a manual regeneration NOTICE when this light is illuminated the exhaust gas temperature could reach 600 C 1112 F NOTE this light does not indicate to service the engine This light warns of the high exhaust temperatures SMIL16MEX3094AA 20 13 Diesel Particulate Filter DPF regeneration acknowl edge warning light This light turns ON during the regeneration function is op erating This light turns ...

Page 108: ...ilot lights are ON you can check all lights using the previous page button A or the next page button B near the pilot lights Mode Pilot light Selected mode Heavy duty power work mode 1 Power mode Standard power mode Low speed traveling 2 Travel mode High speed traveling Auto idle mode 3A white color light This light turns ON when the idle mode is selected 3 Auto idle mode Auto idle status 3B green...

Page 109: ...5 Warming up pilot light This light is ON when the coolant temperature is below 30 C 86 F The light is OFF when the engine coolant temperature is above 30 C 86 F or when 10 min have passed since starting the engine SMIL19MEX0635AA 25 6 Option attach function light This light is ON when the option attach function is acti vated The light is OFF when the option attach function is deac tivated SMIL19M...

Page 110: ...ed pilot light C Auto idle pilot light D Main menu quick touch button NOTE when press the switch the relevant pilot lights are displayed on the LCD 1 Power mode switch Press this switch to select the machine power mode The power mode pilot light turns ON in the pilot mode light position A Pilot mode light P heavy duty power mode S standard power mode The pilot light changes in this order S P S SMI...

Page 111: ... C 2 Press the switch to stop the buzzer when sounds NOTE the buzzer sounds if the machine has a problem Pushing the switch the buzzer stops but the warning light relevant to the problem continues to blink until the prob lem is solved SMIL16MEX3097AA 31 4 Travel speed switch Press this switch to select the travel speed mode the relevant travel speed light B turns ON low speed 2 2 km h 1 4 mph high...

Page 112: ...C Sub menu screen To select the main menu screen B from the operation screen A push the selection knob or the main menu quick touch button M To return to the operation screen A from the main menu screen B push the escape switch ESC CAM To select one of the sub menu screens rotate the selection knob select the sub menu push the selection knob 3 52 ...

Page 113: ...filters E Machine information Instrument cluster MCU engine machine F A S phone number A S phone number A S phone number change 2 G Service menu Delete logged faults software download operating hours power shift soot filter replacement Display A Clock Clock B Screen type A type B type C type C Brightness setting Manual Auto D Unit setting Temperature pressure E Language 12 languages 3 F Calibratio...

Page 114: ...this menu SMIL16MEX0525EA 37 C Logged fault Machine Engine The logged faults of the MCU or engine ECU can be checked by this menu Only for the service person SMIL16MEX0526EA 38 D Monitoring Analog The machine status such as the engine RPM the oil temperature the voltage the pressure etc can be checked by this menu 3 54 ...

Page 115: ...ital The switch status can be confirmed by this menu A blue light confirms the selection of the activated switches SMIL16MEX0528EA 40 F Monitoring Digital The output status can be confirmed by this menu A blue light confirms the selection of the output status 3 55 ...

Page 116: ...of option attachments can be selected by this menu A Rotary grapple 2 way Low flow B Grapple 2 way High flow C Auger 2 way High flow There are two user modes A and B in each option attachment setting Then six kinds of option attachment settings can be saved totally two for 2 way Low flow and four for 2 way High flow For more information about option attachment setting refer to section 9 chapter Au...

Page 117: ... be changed in the unit of 50 h History hour maintenance replacement history Replacement the elapsed time will be reset to zero 0 SMIL16MEX0532EA 44 E Machine information This menu confirms the identification of the cluster the MCU the engine and the machine SMIL16MEX0533EA 45 F A S phone number The A S phone number can be checked and changed 3 57 ...

Page 118: ...e power shift mode Standard in this case RPM changes The engine speed rises approximately from 50 to 200 RPM depending on the machine operation and when releasing controls the speed drops back to the RPM selected by the operator to allow the machine to save fuel Option in this case RPM selected by the operator remain unchanged independently by the machine operations NOTE to access the Service Menu...

Page 119: ...0535EA 47 A Clock The first line has three spots that represent Year Month Day each The second line shows the current time AM or PM 0 00 to 12 59 SMIL16MEX0536EA 48 B Screen type The screen type A B or C of the LCD can be selected by this menu 3 59 ...

Page 120: ...0th step B Auto day night C Auto time If Auto is chosen the brightness for day and night can be differently set up Also users can define which day time interval Set day starting time and ending time SMIL16MEX0538EA 50 D Unit setting Temperature C F Pressure bar MPa kgf cm2 psi 3 60 ...

Page 121: ...guage and all displays are changed to the selected language SMIL16MEX0540FA 52 F Calibration When touch awareness goes wrong use this function Fall in the next step if you touch the middle point of cross with fingernail If you touch total five points as shown the setting is completed 3 61 ...

Page 122: ...ESC CAM switch is pushed the rear view camera is displayed or stopped Turn the select knob in clockwise direction to show the next screen Turn the select knob in counterclockwise direction to show the previous screen Touch the screen to change the camera channel Push the select knob or touch the screen to enlarge the displayed screen SMIL16MEX0543EA 55 B Mode When the buttons of the instrument clu...

Page 123: ...re 1 mini USB port 2 USB port 3 SD port SMIL18MEX0063AA 57 SMIL16MEX0545EA 58 For safety over 1100 RPM of engine the screen turns into the operation screen with MP4 or codec file playing Function Control 1 Previous track Power mode switch or touch 2 Next track Speed switch or touch 3 Play Touch 4 Pause Touch 5 Contents display Touch 6 Mute Touch Function Control 7 Sound volume Speed switch or touc...

Page 124: ...ion with the MCU returns normal the communication error pop up disappears automatically SMIL16MEX0518AA 59 Low voltage warning pop up This warning pop up appears on the instrument cluster when the battery voltage is low This warning pop up appears only in the operation screen With the other screens there is only the buzzer alarm This warning pop up disappears touching the screen or pressing the bu...

Page 125: ...peration and inspection The LCD shows set and display for modes monitoring and utilities The switches set the machine operation modes NOTE the cluster installed on this machine does not entirely guarantee the condition of the machine Daily inspection should be performed When the cluster provides a warning immediately check the problem and perform the required action SMIL19MEX0624FA 61 1 Gauges 4 S...

Page 126: ...creen type menu of the display 1 Engine RPM 2 Accelerator dial 3 Engine coolant temperature gauge 4 Hydraulic oil temperature gauge 5 Fuel level gauge SMIL19MEX0625AA 62 A Default menu A type SMIL19MEX0626AA 63 B Option B type SMIL19MEX0627AA 64 C Option C type 1 Engine RPM The engine RPM display shows the RPM of the engine 2 Accelerator dial The acceleration dial indicates the level of accelerati...

Page 127: ...dition consult your NEW HOLLAND CONSTRUCTION dealer SMIL16MEX0614AA 65 4 Hydraulic oil temperature gauge The hydraulic oil temperature gauge indicates the temper ature of the hydraulic oil Black range A between 40 105 C 104 221 F Red range B above 105 C 221 F If the indicator is in the red range B or light C turns ON in red reduce the load on the system If the gauge stays in the red range stop the...

Page 128: ...light 12 High Exhaust System Temperature HEST warning light 13 Diesel Particulate Filter DPF regeneration acknowl edge warning light 14 Diesel Particulate Filter DPF regeneration inhibit warning light NOTE each warning light on the left top of the LCD pops up on the center of LCD and the buzzer sounds when the each warning happens The pop up warning light moves to the original position the lights ...

Page 129: ...g light This light turns ON when the battery charging voltage is low Full screen warning pop up is shown to warn you Check the battery charging circuit when this light is ON SMIL19MEX0629FA 70 3 Fuel level warning light This light turns ON and the buzzer sounds when the level of fuel is below 10 Full screen warning pop up is shown to warn you Fill the fuel immediately when the light is ON SMIL19ME...

Page 130: ... ON stop the engine immediately and check the oil level SMIL19MEX0629FA 74 7 Check engine warning light This light turns ON when the communication between the Machine Control Unit MCU and the Engine Control Mod ule ECM on the engine is abnormal or if the cluster re ceives any fault code from the ECM Full screen warning pop up is shown to warn you Check the communication line between them If the co...

Page 131: ...ight turns ON if the overload switch is ON position Full screen warning pop up is shown to warn you Reduce the machine load SMIL19MEX0629FA 78 11 Diesel Particulate Filter DPF warning light This light turns ON or blinks when the regeneration is needed as described in the following table Full screen warning pop up is shown to warn you The consequences of delaying regeneration are Poor performance c...

Page 132: ...Medium soot level Blink Off Off Push DPF switch to OFF position if DPF switch is in inhibit position Engine power may be reduced automatically soot medium High soot level On On Off Engine power and speed will be reduced automatically Initiate a manual regeneration refer to page Stop On Off On Stop the engine immediately Please contact your NEW HOLLAND CONSTRUCTION dealer 3 72 ...

Page 133: ...ring a manual regeneration NOTICE when this light is illuminated the exhaust gas temperature could reach 600 C 1112 F NOTE this light does not indicate to service the engine This light warns of the high exhaust temperatures SMIL19MEX0629FA 80 13 Diesel Particulate Filter DPF regeneration acknowl edge warning light This light turns ON during the regeneration function is op erating This light turns ...

Page 134: ...ilot lights are ON you can check all lights using the previous page button A or the next page button B near the pilot lights Mode Pilot light Selected mode Heavy duty power work mode 1 Power mode Standard power mode Low speed traveling 2 Travel mode High speed traveling Auto idle mode 3A white color light This light turns ON when the idle mode is selected 3 Auto idle mode Auto idle status 3B green...

Page 135: ...tion SMIL19MEX0631AA 84 5 Warming up pilot light This light is ON when the coolant temperature is below 30 C 86 F The light is OFF when the engine coolant temperature is above 30 C 86 F or when 10 min have passed since starting the engine SMIL19MEX0631AA 85 6 Option attach function light This light is ON when the option attach function is acti vated The light is OFF when the option attach function...

Page 136: ...ed pilot light C Auto idle pilot light D Main menu quick touch button NOTE when press the switch the relevant pilot lights are displayed on the LCD 1 Power mode switch Press this switch to select the machine power mode The power mode pilot light turns ON in the pilot mode light position A Pilot mode light P heavy duty power mode S standard power mode The pilot light changes in this order S P S SMI...

Page 137: ... C 2 Press the switch to stop the buzzer when sounds NOTE the buzzer sounds if the machine has a problem Pushing the switch the buzzer stops but the warning light relevant to the problem continues to blink until the prob lem is solved SMIL19MEX0633AA 91 4 Travel speed switch Press this switch to select the travel speed mode the relevant travel speed light B turns ON low speed 2 2 km h 1 4 mph high...

Page 138: ...C Sub menu screen To select the main menu screen B from the operation screen A push the selection knob or the main menu quick touch button M To return to the operation screen A from the main menu screen B push the escape switch ESC CAM To select one of the sub menu screens rotate the selection knob select the sub menu push the selection knob 3 78 ...

Page 139: ...filters E Machine information Instrument cluster MCU engine machine F A S phone number A S phone number A S phone number change 2 G Service menu Delete logged faults software download operating hours power shift soot filter replacement Display A Clock Clock B Screen type A type B type C type C Brightness setting Manual Auto D Unit setting Temperature pressure E Language 12 languages 3 F Calibratio...

Page 140: ...this menu SMIL19MEX0576EA 97 C Logged fault Machine Engine The logged faults of the MCU or engine ECU can be checked by this menu Only for the service person SMIL19MEX0577EA 98 D Monitoring Analog The machine status such as the engine RPM the oil temperature the voltage the pressure etc can be checked by this menu 3 80 ...

Page 141: ...tal The switch status can be confirmed by this menu A blue light confirms the selection of the activated switches SMIL19MEX0579EA 100 F Monitoring Digital The output status can be confirmed by this menu A blue light confirms the selection of the output status 3 81 ...

Page 142: ... of option attachments can be selected by this menu A Rotary grapple 2 way Low flow B Grapple 2 way High flow C Auger 2 way High flow There are two user modes A and B in each option attachment setting Then six kinds of option attachment settings can be saved totally two for 2 way Low flow and four for 2 way High flow For more information about option attachment setting refer to section 9 chapter A...

Page 143: ...be changed in the unit of 50 h History hour maintenance replacement history Replacement the elapsed time will be reset to zero 0 SMIL19MEX0583EA 104 E Machine information This menu confirms the identification of the cluster the MCU the engine and the machine SMIL19MEX0584EA 105 F A S phone number The A S phone number can be checked and changed 3 83 ...

Page 144: ...he power shift mode Standard in this case RPM changes The engine speed rises approximately from 50 to 200 RPM depending on the machine operation and when releasing controls the speed drops back to the RPM selected by the operator to allow the machine to save fuel Option in this case RPM selected by the operator remain unchanged independently by the machine operations NOTE to access the Service Men...

Page 145: ...586EA 107 A Clock The first line has three spots that represent Year Month Day each The second line shows the current time AM or PM 0 00 to 12 59 SMIL19MEX0587EA 108 B Screen type The screen type A B or C of the LCD can be selected by this menu 3 85 ...

Page 146: ...0th step B Auto day night C Auto time If Auto is chosen the brightness for day and night can be differently set up Also users can define which day time interval Set day starting time and ending time SMIL19MEX0589EA 110 D Unit setting Temperature C F Pressure bar MPa kgf cm2 psi 3 86 ...

Page 147: ...guage and all displays are changed to the selected language SMIL19MEX0591FA 112 F Calibration When touch awareness goes wrong use this function Fall in the next step if you touch the middle point of cross with fingernail If you touch total five points as shown the setting is completed 3 87 ...

Page 148: ... ESC CAM switch is pushed the rear view camera is displayed or stopped Turn the select knob in clockwise direction to show the next screen Turn the select knob in counterclockwise direction to show the previous screen Touch the screen to change the camera channel Push the select knob or touch the screen to enlarge the displayed screen SMIL19MEX0594EA 115 B Mode When the buttons of the instrument c...

Page 149: ...e 1 mini USB port 2 USB port 3 SD port SMIL18MEX0063AA 117 SMIL19MEX0596EA 118 For safety over 1100 RPM of engine the screen turns into the operation screen with MP4 or codec file playing Function Control 1 Previous track Power mode switch or touch 2 Next track Speed switch or touch 3 Play Touch 4 Pause Touch 5 Contents display Touch 6 Mute Touch Function Control 7 Sound volume Speed switch or tou...

Page 150: ...on with the MCU returns normal the communication error pop up disappears automatically SMIL19MEX0597AA 119 Low voltage warning pop up This warning pop up appears on the instrument cluster when the battery voltage is low This warning pop up appears only in the operation screen With the other screens there is only the buzzer alarm This warning pop up disappears touching the screen or pressing the bu...

Page 151: ...r handset SMIL16MEX0512FA 1 1 Power and volume knob 2 Mode Audio button 3 CALL button 4 Hands free jack microphone 5 SEEK button 6 MUTE button 7 MODE button 8 Radio calling mode button 9 TALK button 10 Radio hands free jack 11 External speaker microphone null 12 External speaker LED null 13 External speaker switch null 14 Display 3 91 ...

Page 152: ...L16MEX0511AA 2 2 Mode Audio button Use this button 2 to select the hands free mode or the audio mode Light ON hands free mode is selected Light OFF audio mode is selected SMIL16MEX0511AA 3 3 CALL button Use this button 3 to answer a call and to ring off For calling press the button 3 for 0 5 1 5 s until a beep sounds SMIL16MEX0511AA 4 4 Hands free jack microphone The microphone 4 transfers the use...

Page 153: ...UTE button Press the MUTE button 6 to silence the radio or the MP3 while broadcasting SMIL16MEX0511AA 7 7 MODE button Press the MODE button 7 to select the desired mode Radio MP3 AUX The display will show the selected mode SMIL16MEX0511AA 8 8 Radio calling mode button Press the radio calling mode button 8 to activate or de activate the radio hands free function The LED turns on when this button is...

Page 154: ...an be stored in the mobile phone storage box during call by hands free 2 USB socket The USB socket is used to charge the mobile phone 3 Private call jack socket Use this socket to protect your privacy during calling by using ear phone 4 Indicator light This light turns on when the hands free mode is se lected 5 Hands free jack socket Use this socket to connect the jack cable when call by hands fre...

Page 155: ...Bluetooth of the ma chine select and set the connection with Bluetooth on the mobile phone NOTE the default password is 0000 When the Bluetooth pairing is made the display B shows CONNECTED Once the Bluetooth pairing is made it will be automat ically connected after 20 s when starter key is ON When you want to deactivate the pairing press and hold the CALL button A for more than 3 s then you can h...

Page 156: ... of soft soil or mud Do not forcibly push down or dig deeply with the blade When operating in an area with many rocks and stones pay attention not to damage the blade NOTICE during blade operations avoid application of concentrated or lateral load to the blade Severe dam ages may be caused to the blade structure When the blade is used as an outrigger during the opera tion check that the ground has...

Page 157: ...e move left hand the slider to tilt the dozer blade leftward C maximum angle 25 move right hand the slider to tilt the dozer blade right ward D maximum angle 25 NOTICE never jack up or lift the machine with the angle blade placed at an angle NOTICE stability of the machine is affected with blade at angle keep at neutral position NOTICE before start the working operations or traveling up or down on...

Page 158: ... 1 Place the battery disconnect switch in the I position dur ing normal operation Place the battery disconnect switch in the O position only during the following operations Battery removal Electrical system connector removal Electrical system service Long term storage As required for inspections and repairs Welding NOTICE never turn the battery disconnect switch to O position with the engine runni...

Page 159: ... To open this storage com partment turn the knob on the door SMIL16MEX0505AA 1 2 Two storage compartments located in the upper part of the rear side of the cab SMIL16MEX0503AA 2 3 A storage compartment located in the right hand side of the cab SMIL16MEX0572AA 3 Coat hanger hook The hook is on the rear left hand cab upright NOTICE take care not to obscure the view with clothes that are too bulky SM...

Page 160: ...3 CONTROLS AND INSTRUMENTS Sunshield There are two sun shields in the cab fixed to the wind shield and to the roof The sun shields can easily be positioned as required SMIL16MEX1351AA 1 3 100 ...

Page 161: ...light selection switch is equipped to select either one of the following status OFF the light is turned off always DOOR the light is turned on always ON the light is turned on always NOTICE make sure that the cab internal lighting is turned off after using it Leaving it turned on may drain out the battery SMIL16MEX1119BA 1 3 101 ...

Page 162: ... to access to the engine com partment including the engine the muffler the air cleaner the radiator the hydraulic pump the hydraulic filter and the engine filter To open the engine hood use the handle B located in the center of the engine hood and raise the engine hood until the hook C locks the cylinder To close the engine hood press the hook C and low the engine hood using the handle B Use the s...

Page 163: ... hand side of the machine To access to the windshield washer reservoir open the right hand access door SMIL16MEX0957AA 1 The windshield washer reservoir is equipped with an elec tric pump which is operated from the washer switch lo cated in cab NOTICE never operate the windshield washer control when the reservoir is empty This could cause damage to the electric pump Remove the cap to add windshiel...

Page 164: ...r in the filter opening Use the starter key to open the fuel cap A SMIL16MEX0956AA 1 NOTICE do not put a moisture elimination product wa ter draining agent in the fuel tank It may damage the engine NOTE in cold weather use fuel corresponding to the am bient temperature NOTICE in cold weather fill the fuel tank after each work ing day to prevent the formation of condensation When install the fuel c...

Page 165: ...d ON ESL mode can be selected in three different modes 1 Disabled ESL function is not used 2 Enable always the password is required whenever the operator starts the engine 3 Enable interval the password is required when the operator starts the engine the first time The operator can restarts the engine within an interval without input the password NOTE the default password is 00000 NOTE the passwor...

Page 166: ...e password submenu 2 Enter the current password NOTE the padlock A color is blue 3 Enter the new password NOTE the padlock A color is yellow 4 Enter the new password again 5 The new password is stored in the Machine Control Unit MCU NOTICE If you forget or lose the password contact your authorized NEW HOLLAND CONSTRUCTION dealer 4 2 ...

Page 167: ...ng the engine Failure to comply could result in death or serious injury W0090A WARNING Toxic gas and asphyxiation hazard Diesel exhaust contains dangerous compounds Never operate the engine in a closed building or area Proper ventilation is required under all circumstances Failure to comply could result in death or serious injury W1302A 1 Check that there is no abnormality in the machine 2 Confirm...

Page 168: ...r key is in ON position SMIL18MEX0078AA 5 12 Sound the horn with the button on the left hand con trol lever to warn that the machine is starting up 13 Turn the starter key to START position when the en gine preheat light 6 disappears The engine running takes approximately 1 s to stabi lize after it has been cranked up Release the starter key as soon as the engine is run ning regularly NOTE the war...

Page 169: ...color of the exhaust smoke becomes more whitened or more blackened than the smoke emitted during the normal operation The engine sound and the color of the exhaust smoke get smoothed after the engine is warmed up NOTICE due to resonance vibrations might increase while the engine is running at low speed Increasing slightly the engine speed reduces the vibration 4 5 ...

Page 170: ...ng the engine Failure to comply could result in death or serious injury W0090A WARNING Toxic gas and asphyxiation hazard Diesel exhaust contains dangerous compounds Never operate the engine in a closed building or area Proper ventilation is required under all circumstances Failure to comply could result in death or serious injury W1302A 1 Check that there is no abnormality in the machine 2 Confirm...

Page 171: ... key is in ON position SMIL19MEX0631AA 11 12 Sound the horn with the button on the left hand con trol lever to warn that the machine is starting up 13 Turn the starter key to START position when the en gine preheat light 6 disappears The engine running takes approximately 1 s to stabi lize after it has been cranked up Release the starter key as soon as the engine is run ning regularly NOTE the war...

Page 172: ...color of the exhaust smoke becomes more whitened or more blackened than the smoke emitted during the normal operation The engine sound and the color of the exhaust smoke get smoothed after the engine is warmed up NOTICE due to resonance vibrations might increase while the engine is running at low speed Increasing slightly the engine speed reduces the vibration 4 8 ...

Page 173: ...nob to mid range speed 3 Set the safety lock lever to UNLOCK position frontward position 4 Operate the bucket control lever for 5 min NOTICE do not operate any control lever except the bucket control lever 5 Set the engine speed knob to high speed 6 Operate the bucket control lever and the arm lever for approximately 5 10 min with no load NOTICE operate only the bucket control lever and the arm co...

Page 174: ...ss of service due Tightly close the breather cap of the hydraulic tank to prevent invasion of sand and dust to the hydraulic circuits Make sure to thoroughly clean the grease fittings before greasing any lubrication point of each pin and bush Make sure to clean the radiator fin and oil cooler fin and the radiator grid Operation on seashore Inspect tightness of the plugs cocks bolts in each point i...

Page 175: ...ter pipes and underground installations may cause serious injury If the work takes place adjacent to high voltage power lines make sure to check the following work range Less than 57000 V 4 m 13 1 ft 57000 V or more 5 m 16 4 ft Sit on the operator s seat adjust it so as to be able to easily reach the console and then fasten the seat belt Check that the cab door is tightly secured at position of op...

Page 176: ...ident or failure NOTICE perform lifting operations within the specified load limit The upper structure swings when the left control lever is moved rightward or leftward The swinging speed is determined by the stroke of the lever When moving the left control lever leftward the upper structure swings leftward When moving the left control lever rightward the upper structure swings rightward When retu...

Page 177: ...ing on slopes in order to understand proper operating practices and precautions for traveling along slopes NOTICE The machine grade ability is 30 58 Never operate the engine when the incline of the machine is 30 or more The engine or the hydraulic system may be dam aged Work with the undercarriage oriented along the slope never across Always keep the travel reduction gears pointing down towards th...

Page 178: ...ging force of the bucket if necessary SMIL16MEX1596AB 3 2 The digging resistance and wearing of tooth can be reduced by putting the end of bucket tooth to the digging direction SMIL16MEX1541AB 4 3 Do not use the dropping force of the work equipment for digging NOTICE the machine can be damaged by the impact SMIL16MEX1598AA 5 4 Do not use the bucket to crack hard objects like con crete or rocks NOT...

Page 179: ...ering the bucket or attachment In cases where the machine fails and the engine stops lower the attachment using the procedure described in this manual Failure to comply could result in death or serious injury W1468A NOTICE the procedure should be completed within five minutes after the engine stops The pressure of the accumulator located on the engine compartment will gradually fall This will disa...

Page 180: ...e stopper bolts 1 and the nuts 2 then remove the pins 3 from the arm B and the pin 4 from the link C 4 Remove the bucket A NOTE after the removal of the pins make sure that they are not contaminated with sand or mud and that the seals of the bushing on both sides are not dam aged SMIL16MEX0041AB 2 5 Align the arm B with the holes D and the link C with the holes E then coat with grease and install ...

Page 181: ...tion Smooth operation Low noise Harmless for paved road Easy handling Resistant Large traction force Excellent Good Normal Rubber track warranty The warranty does not cover such damages to the rubber tracks resulting from improper working or if their tension is inaccurate Forbidden operations Do not carry out the following operations Do not travel nor work on following surfaces Gravel Rugged and s...

Page 182: ...p it in a closed room where it will not be exposed to direct sunshine or rain LELI11E0262AA 4 When the machine travels only on one side of the track and keeps the other side floating the track may come off of the rollers or get damaged LELI11E0263AB 5 Precautions for use Use care of the following when working Rubber tracks slip easily on icy surfaces Take the necessary safety precautions Avoid mak...

Page 183: ...se substances wash them with water The rubber tracks have to be used with a temperature range between 25 C 13 F and 55 C 131 F NOTE Use the rubber tracks under proper tension to prevent them from coming off the rollers Operate the rubber track carefully even when tensioning is proper LELI11E0266AA 8 Avoid changing direction of the machine on places with different level about 20 cm 7 87 in To overc...

Page 184: ...this will risks to damage the rubber track Both ma chine sides must travel at the same level LELI11E0269AB 11 Do not change the direction of the machine with the rubber tracks positioned on earth heaps as this could cause the rubber track to come off or get damaged LELI11E0270AA 12 4 20 ...

Page 185: ...bout 5 min NOTICE run the engine in idling for about 5 min Stopping the engine immediately after operating may cause a failure such as the engine seizing Stop the engine after the engine temperature has dropped NOTICE make sure to run the engine in idling status before completely stopping it except for emergency 4 Turn the starter key to the OFF position 5 Remove the starter key to prevent other p...

Page 186: ... visibility fully retract the arm and completely close the bucket NOTICE before start traveling make sure to fully raise the blade in order not to stick on the ground while travel ing NOTICE before start the work or when travelling up or down a slope position and keep the angle blade if equipped at neutral position Selection of travel speed WARNING Loss of control hazard Avoid pressing the travel ...

Page 187: ... line travel reverse travel Press the two pedals or pull the two levers rearwards at the same time SMIL13CEX2680AB 3 Turning to the left forward travel Press the right hand pedal or push the right hand lever forwards SMIL13CEX2681AB 4 Turning to the right forward travel Press the left hand pedal or push the left hand lever for wards SMIL13CEX2682AB 5 4 23 ...

Page 188: ...rear wards SMIL13CEX2684AB 7 Turning on the spot to the right Press the left hand pedal or push the left hand lever for wards and at the same time press the right hand pedal or pull the right hand lever rearwards SMIL13CEX2685AB 8 Turning on the spot to the left Press the right hand pedal or push the right hand lever forwards and at the same time press the left hand pedal or pull the left hand lev...

Page 189: ...k the location of the travel unit before you start traveling 2 Select ground as flat and solid as possible for travel ing 3 Bypass obstructions during travel 4 Travel with decreased traveling speed on rough ground 5 Encourage a large turn for changing direction and avoid abrupt pivoting turns or spinning turns as much as possible 6 Check the route to travel in advance 7 Prepare a person to signal ...

Page 190: ...ain sys tems LELI11E0219AB 11 LELI11E0218AB 12 For uphill and downhill travel approach the slope as out lined in the pictures The undercarriage shall be oriented along the slope with the blade facing the direction of travel and with the travel reduction gears on the back side The upper structure shall be aligned to the undercarriage and shall be oriented in order to grant straight visibility to th...

Page 191: ...and then start the engine again If the engine does not start remove the starter key and place the Do not operate tag on the machine controls Get off the operator s compartment and close the cab door Block both crawlers by means of wedges 3 and if possible insert the boom swing locking pin Define a safe area of at least 3 m 9 8 ft around the machine cleaning this area from obstacles and bystanders ...

Page 192: ...on the steps Failure to comply could result in death or serious injury W0141A Always park the machine on a level and firm ground Orient the upper structure frame parallel to the under carriage The front equipment shall be positioned on the same side of the blade as indicated in the picture Align the front equipment parallel to the upper structure Lower the bucket to the ground Lower the dozer blad...

Page 193: ...ope is unavoidable orient the undercar riage along the slope and lower and indent the bucket 1 and the dozer blade 2 into the ground Follow the park ing procedure described above and then make sure to block both crawlers by means of wedges 3 as outlined in the picture NOTICE make sure to insert the boom swing locking pin when parking the machine SMIL16MEX3171AB 4 If the machine is parked after an ...

Page 194: ...4 OPERATING INSTRUCTIONS 4 30 ...

Page 195: ...ading type trailer is used for road transport make sure that ramps are available to climb onto the trailer bed Use ramps which have sufficient width length thickness and strength The ramp slope should be 15 or less Investigate beforehand the conditions of the road to be traveled weight and size limits and special local traffic regu lations Obtain any permits required from proper government agencie...

Page 196: ...d to reach the resting position giving particular attention to the attachment so as not to touch the trailer bed SMIL16MEX0581AA 2 3 Stop loading when the machine is located horizontally in the trailer within the rear wheel of the trailer SMIL16MEX0582AA 3 4 Slowly turn the upper structure 180 SMIL16MEX0583AA 4 5 Lower the working equipment and the dozer blade SMIL16MEX0584AA 5 5 2 ...

Page 197: ...CK position 5 Turn off the engine and remove the starter key 6 Get off the machine 7 Insert the boom swing locking pin 8 Use the starter key to close and secure the cab door the engine hood the tool box and the service door 9 Check the condition of the tie down points on the trailer 10 Secure the machine onto the trailer using chains A to prevent the machine from swaying oscillation dur ing transp...

Page 198: ... start the engine 6 Select the low travel mode 7 Raise the dozer blade and operate the arm and bucket controls so the bottom of the bucket is about 30 cm 11 8 in above the trailer bed NOTICE in this position traveling and steering con trol become opposite to each other 8 Travel slowly towards the back of the trailer and stop as you reach the ramps Operate the boom and the arm softly in order to ge...

Page 199: ...fting equipment is in good condition and all hooks are equipped with safety latches Failure to comply could result in death or serious injury W0256A WARNING Crushing hazard This operation may be dangerous You are advised to wear suitable clothing and respect all relevant safety messages Failure to comply could result in death or serious injury W0283A WARNING Hazard to bystanders ALWAYS make sure t...

Page 200: ... the boom swing locking pin 5 Use wire rope and stay to keep safety distance from the machine avoiding the touch with the machine 6 Put a rubber plate where the wire ropes touch the ma chine to prevent damage NOTICE it is imperative to use the sling points indi cated by the machine decals NOTICE the machine must be handled very slowly and horizontally A Wire rope B Stay C Boom hoisting point D Doz...

Page 201: ...ply could result in death or serious injury W0259A As far as possible try to carry out repairs on spot or consult your NEW HOLLAND CONSTRUCTION Dealer NOTICE the machine must be towed very slowly over a short distance and only if it is really unavoidable Always tow the machine in alignment with the undercarriage If the machine is stuck it must be towed as follows 1 Make sure that it can be towed w...

Page 202: ...5 TRANSPORT OPERATIONS 5 8 ...

Page 203: ...ven specifications Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals Respect the maintenance intervals by checking the hour meter every day Before starting maintenance park the machine on flat firm ground away from any obstacles with the arm retracted and the bucket on the ground Lower the dozer blade if equipped until it rests...

Page 204: ...MIL16MEX0960AA 2 Daily inspections Every day before starting work it is necessary to inspect the machine and service certain of its components General remarks Check signs of leaking oil or water Check that all screws and nuts are correctly tightened Wipe off any dust engine operator s compartment etc Check for any signs of damage Engine Check the oil level and change the oil if necessary Check the...

Page 205: ...linders are not leaking oil Check the condition of all lines Check the condition of the bucket teeth After starting the engine Did the engine start correctly Are the exhaust fumes normal Any strange noises Check for abnormal noise on the hydraulic components Check the components for signs of leaking oil or water Check the audible alarm devices working lights and windshield wipers Check that all ci...

Page 206: ...d fuel is permitted for a short pe riod of time See your fuel supplier for winter fuel require ments in your area Fuel conditioner Diesel fuel conditioner is available from your NEW HOL LAND CONSTRUCTION dealer Instructions for the use of the fuel conditioner is on the container The use of diesel fuel conditioner will Clean fuel injectors valves and manifolds for in creased service life Disperse i...

Page 207: ...k United States Biodiesel Fuel Specification ASTM D7467 provides specifications for biodiesel blends from B6 to B20 Pure biodiesel B100 specification is covered by the following requirements ASTM D6751 Standard specification for biodiesel fuel blend stock B100 for middle distillate fuels Before raw oil can be converted into usable biodiesel fuel it must undergo transesterification to remove glyc e...

Page 208: ...ty Management Program is accredited by the Na tional Biodiesel Board for producers and marketers of biodiesel fuel See the National Biodiesel Board website at www biodiesel org for more information Storage The machine should not be stored for long periods without changing the diesel fuel in the fuel system NOTICE Biodiesel is highly hygroscopic and tends to col lect water more than diesel fuel Thi...

Page 209: ...210 TYPE III FF PREMIUM HYDRAULIC OIL HV46 MULTI GRADE ANTIWEAR MAT3530 B ISO 6743 4 L HV 46 Hydraulic oil tank 70 L 18 5 US gal BIODEGRADABLE OIL ISO VG 46 ISO 6743 4 L HEES 46 Attachment grease MULTI PURPOSE MOLY GREASE EXTREME PRESSURE AND ANTI WEAR NGLI 2 MAT3550 Grade C NLGI 2 Swing bearing and swing gear grease MULTI PURPOSE GREASE EXTREME PRESSURE AND ANTI WEAR NLGI 2 MAT3550 Grade A NLGI 2...

Page 210: ...ooling system in the above mentioned operating temperature range of the ma chine OAT EXTENDED LIFE COOLANT ANTIFREEZE is available as 50 50 PREMIXED coolant solution ready for usage CONCENTRATE antifreeze to be mixed 50 50 with distilled deionized water NOTICE if operating in extreme winter climate a coolant solution made by 60 40 antifreeze distilled deionized water mixture shall be used in order...

Page 211: ...W HOLLAND CONSTRUCTION dealer for specific diesel fuel to be used The diesel fuel to be used on the machine shall be free from dust particles even minute ones have the proper viscosity have a high cetane number present great fluidity at low temperatures have low sulfur content have very little residual carbon NOTICE never use a mix of diesel fuel and old engine oil The fuel injection system and th...

Page 212: ...ting oil to be replaced is not leaking Never spread fluids or lubricants on the ground or into water Consult the NEW HOLLAND CONSTRUCTION dealer or the Local Environmental Agency in order to obtain information on the correct method of disposing fluids and lubricants used on the machine Never throw away spare parts as filters or batteries Consult the NEW HOLLAND CONSTRUCTION dealer or the Local Env...

Page 213: ...erature range H ENGINE OIL SEMI SYNTHETIC 10W 40 to CNH MAT3571 H API CK 4 10W 40 40 C 40 F 30 C 22 F 20 C 4 F 10 C 14 F 0 C 32 F 10 C 50 F 20 C 68 F 30 C 86 F 40 C 104 F 50 C 122 F H Engine oil pan or coolant block heater recommended in this range 6 11 ...

Page 214: ... at tachment to the ground and stop the engine 2 Switch the starter key to the ON position 3 Put the safety lock lever in UNLOCK position forward position SMIL16MEX0560AA 1 4 Operate the control levers from right hand to left hand and front to rear a dozen times approximately NOTE this procedure does not completely release the pressure so when operate on the hydraulic system loosen the connections...

Page 215: ...n the connections slowly and do not stand in the direction where the oil drains out SMIL19MEX0432BA 3 6 Operate the travel levers from front to rear a dozen times approximately NOTE this procedure does not completely release the pressure so when operate on the hydraulic system loosen the connections slowly and do not stand in the direction where the oil drains out SMIL16MEX0558BA 4 6 13 ...

Page 216: ...h the top of the air breather 2 to relieve the pressure NOTE this procedure does not completely release the pressure so when operate on the hydraulic system loosen the connections slowly and do not stand in the direction where the oil drains out SMIL16MEX0559BA 5 6 14 ...

Page 217: ...ck lever in UNLOCK position forward position SMIL16MEX0560AA 6 For the breaker auxiliary circuit proceed as follow 4 Activate the breaker hydraulic circuit pressing the breaker push button 1 located on the push button panel 2 on the right hand side controls console SMIL16MEX0506AA 7 5 If the machine is equipped with the breaker push but ton press and release it three times approximately to release...

Page 218: ...so when operate on the hydraulic system loosen the connections slowly and do not stand in the direction where the oil drains out SMIL19MEX0297BA 9 For the first auxiliary circuit optional proceed as follow 7 If the machine is equipped with the auxiliary pedal push it forward and rearward three times approxi mately to release the pressure NOTE this procedure does not completely release the pressure...

Page 219: ...s slowly and do not stand in the direction where the oil drains out SMIL19MEX0297BA 11 If the machine is equipped with second auxiliary hydraulic circuit optional proceed as follow 9 Slide the left hand proportional switch to left hand and right hand three times approximately to release the pressure NOTE this procedure does not completely release the pressure so when operate on the hydraulic syste...

Page 220: ...es approximately and move the slider to left hand and right hand three times approximately to release the pressure NOTE this procedure does not completely release the pressure so when operate on the hydraulic sys tem loosen the connections slowly and do not stand in the direction where the oil drains out SMIL20MEX0396BB 13 6 18 ...

Page 221: ...ored for longer than one month 1 Locate the water separator 1 and the fuel filter 2 inside the engine compartment 2 Fill the fuel tank with suitable fuel SMIL16MEX0599AA 1 3 Open the cock 3 located on the water separator 1 4 Loosen the air vent plug 4 located on the water sep arator 1 SMIL16MEX3172AB 2 5 Loosen the air vent plug 5 located on the fuel filter 2 6 Tighten the air vent plugs 4 and 5 w...

Page 222: ... injection pump 7 9 Turn the starter switch to OFF position 10 Close the air vent cock 6 located on top of the fuel injection pump 7 11 Close the air vent cock 3 located on the water sep arator 1 after air bleeding NOTICE always keep the air vent cock 6 located on the fuel injection pump 7 closed except during fuel system bleeding or it may cause the engine stop SMIL16MEX3173BB 4 6 20 ...

Page 223: ...elding apparatus ground cable to the component on which the welding operation is to be performed Never connect the welding apparatus to the undercarriage when welding on the upper structure or vice versa Never connect the welding apparatus ground to a component of the hydraulic system To avoid damage to the electronic electrical systems always observe the following Never make or break any of the c...

Page 224: ... level x 6 29 Fuel filter water separator x 6 30 Fan and alternator drive belt x 6 32 Every 50 hours Grease points Bucket x 6 35 Grease points Blade x 6 36 Swing gear x 6 38 Swing reduction gear x 6 39 Track tension x 6 40 Fuel tank x 6 42 Every 100 hours Fuel filter water separator x 6 43 Every 250 hours Grease points Boom and arm x 6 44 Swing bearing x 6 45 Grease points Boom swing cylinder x 6 ...

Page 225: ...oolant x 6 74 Air cleaner x 6 76 Valve seat x 6 77 Biodegradable hydraulic oil x 6 78 Every 3000 hours Exhaust Gas Recirculation EGR valve x 6 80 Throttle valve x 6 80 Fuel injectors x 6 80 Every 5000 hours Hydraulic oil x 6 81 Every 6000 hours Diesel Particulate Filter DPF Soot Filter SF x 6 83 When necessary Cab and working lights x 6 84 Diesel Particulate Filter DPF regeneration x 6 87 Air cond...

Page 226: ...uction gear Replace the swing reduction gear oil after the first 250 h To replace the swing reduction gear oil perform the op erations described on page 6 64 Swing reduction gear Lubricate the swing reduction gear after the first 250 h To lubricate the swing reduction gear perform the oper ations described on page 6 65 Fuel filter Replace the fuel filter after the first 250 h To replace the fuel f...

Page 227: ... tightening torques after the first 50 h To check the tightening torques refer to 6 54 Grease points Boom and arm Grease the boom the arm and the boom swing post ev ery 10 h within the first 100 h then grease every 250 h To grease the boom the arm and the swing system refer to page 6 44 Grease points Bucket Lubricate the bucket linkage arm bucket connection and arm bucket link connection and the b...

Page 228: ...6 MAINTENANCE To grease the blade refer to page 6 36 6 26 ...

Page 229: ...the dipstick 1 into the guide tube as far as it will go and then take it out SMIL16MEX0596AA 1 3 The engine oil level is optimal when the oil level is be tween the mark A minimum and mark B maxi mum 4 If the oil level is at or below the mark A minimum on the dipstick 1 remove the fill plug 2 and pour in oil until the level reaches the mark B maximum NOTE make sure that the oil level is not above t...

Page 230: ...lant can spray out if you remove the filler cap while the system is hot After the system has cooled turn the filler cap to the first notch and wait for all pressure to release before proceeding Failure to comply could result in minor or moderate injury C0043A Check the coolant level in the coolant tank every 10 h or every day Fluid OAT EXTENDED LIFE COOLANT ANTIFREEZE 1 Park the machine on a flat ...

Page 231: ... The oil level is normal if between the red lines of the level gauge 1 3 If the hydraulic oil level is not in the correct range pro ceed as follows Release all pressure in the hydraulic tank Refer to page 6 12 Clean the cap 2 and the area around the cap Loosen the cap 2 and relieve the pressure in the tank by pushing the top of the air breather 3 Remove the breather 4 on the top of the hydraulic o...

Page 232: ...he fuel filter water separator 1 to close the fuel flow 3 Loosen the drain plug 3 located at the bottom of the fuel filter water separator 4 Drain the water collected inside 5 Tighten the drain plug 3 to 1 2 N m 0 7 1 5 lb ft 6 Open the fuel cock 2 7 Prime the fuel system 8 Check for leaks SMIL16MEX0600AB 2 Priming the fuel system 1 Turn the starter switch to ON position for 10 15 s The electric f...

Page 233: ...illing Clean spilled fuel 4 Remove the floating ring 5 from the cup 5 Remove the filter element 6 clean and replace if nec essary 6 Empty the cup 4 and rinse the inside with kerosene 7 Install a new floating ring 5 in the cup 4 8 Tighten the cup 4 to 27 5 33 4 N m 20 3 24 6 lb ft 9 Close the drain cock 10 Rotate counterclockwise the fuel cock 2 to open the fuel flow 11 Prime the fuel system SMIL16...

Page 234: ... housing 1 Apply finger pressure of about 10 kg 22 0 lb at the midpoint of the belt in the point A B and C while the engine is shut down and the starter key is removed 2 Loose of tension in the points A B and C should be about SMIL16MEX0418AA 2 A B C Used belt 10 14 mm 0 4 0 6 in 7 10 mm 0 3 0 4 in 9 13 mm 0 4 0 5 in New belt 8 12 mm 0 3 0 5 in 5 8 mm 0 2 0 3 in 7 11 mm 0 3 0 4 in NOTE check any i...

Page 235: ...tly tighten the adjusting bolt 1 until its seating face touches 3 Remove the belt 4 from the pulleys to pull it out from the radiator fan 5 4 Insert the new belt from the radiator fan 5 to mount it by aligning it to groove of each pulley Rotate the alternator 3 to obtain the correct value of tension 5 Tighten the adjusting bolt 1 and the mounting bolt 2 6 After adjustment run the engine in idling ...

Page 236: ... the tension of the V belt 1 use the belt ten sion gauge indicated in figure 2 Position the belt tension gauge on the V belt 1 be tween air conditioning compressor and engine crank shaft SMIL17MEX2913BB 1 3 Stretch the V belt 1 by sliding the pulley A until the belt tension gauge reach the value of 50 60 kgf 110 132 lbf SMIL20MEX0761AA 2 4 Close the engine hood 6 34 ...

Page 237: ...e grease fitting Bucket cylinder pin rod one grease fitting Bucket link control rod one grease fitting Arm and bucket connection pin one grease fitting Arm and control link connection pin one grease fitting NOTICE if you operate the machine in water or mud you must lubricate the bucket linkage every 10 h NOTICE if you operate the machine with any attachment other than a bucket you must lubricate t...

Page 238: ...SE MOLY GREASE EXTREME PRESSURE AND ANTI WEAR NGLI 2 SMIL16MEX0602FA 1 Dozer blade connection pin two grease fittings Dozer blade cylinder pin two grease fittings NOTICE if you operate the machine in water or mud you must lubricate the dozer blade connection pin and the dozer blade cylinder pin every 10 h 6 36 ...

Page 239: ... Angle blade version Dozer angle blade cylinder pin if equipped two grease fittings NOTICE if you operate the machine in water or mud you must lubricate the dozer blade connection pin and the dozer blade cylinder pin every 10 h 6 37 ...

Page 240: ...ar every 50 h Lubricant MULTI PURPOSE GREASE EXTREME PRESSURE AND ANTI WEAR NLGI 2 Swing ring gear one grease fittings SMIL20MEX0620AA 1 Using a grease gun inject grease of the specified type in the grease points shown in figure SMIL18MEX0058AA 2 6 38 ...

Page 241: ...flat and level place Stop the engine and remove the starter key 2 Open the right hand hood to access to the swing re duction gear SMIL16MEX0957AA 1 3 Remove the oil gauge 1 and clean it 4 Insert the oil gauge 1 remove it again to check the oil level 5 To fill the oil remove the oil fill plug 2 6 Fill the oil if necessary install the oil fill plug 2 7 After waiting for 10 min check the oil level ag...

Page 242: ...until the track is raised off the ground Place a block under the undercarriage and raise the attachment off the ground 2 Set the engine speed knob to the maximum speed position 3 Operate the travel control lever to move the raised track forward and backward and shake off the mud 4 Repeat the same operations for the other track SMIL16MEX0603AB 1 Checking the tension 1 Stop the engine then remove th...

Page 243: ...rack WARNING Pressurized fluid can penetrate the skin and cause severe injuries The grease in the cylinder is under high pres sure Never loosen the grease fitting adaptor completely in order to speed up the flow of grease Failure to comply could result in death or seri ous injury W0261A To reduce the tension 1 Loosen the grease fitting adapter and drain grease from the cylinder 2 When the track te...

Page 244: ...ult in death or serious injury W0099A Drain water and sediment from the fuel tank every 50 h NOTE take all necessary precautions during the following operations no foreign matter must enter the fuel system 1 Place a receptacle of a suitable capacity under the drain plug 2 Open the drain plug located at the bottom of the tank and drain the accumulated sediment and water 3 After draining close the d...

Page 245: ...NANCE Every 100 hours Fuel filter water separator Clean the filter element of the fuel filter water separator every 100 h To clean the filter element of the fuel filter water sepa rator refer to page 6 30 6 43 ...

Page 246: ...602FA 1 Boom connection pin two grease fittings Boom cylinder head and rod side two grease fittings Arm cylinder pin head and rod side two grease fittings Boom and arm connection pin one grease fitting Bucket cylinder pin head one grease fiiting Boom swing cylinder head and rod side two grease fittings NOTICE if you operate the machine in water or mud you must lubricate the boom the arm and the sw...

Page 247: ...ing every 250 h Lubricant MULTI PURPOSE GREASE EXTREME PRESSURE AND ANTI WEAR NLGI 2 Swing bearing two grease fittings SMIL20MEX0620AA 1 Using a grease gun inject grease of the specified type in the grease points shown in figure SMIL18MEX0058AA 2 6 45 ...

Page 248: ... h After 50 h of operation in run in period Lubricant MULTI PURPOSE MOLY GREASE EXTREME PRESSURE AND ANTI WEAR NGLI 2 Boom swing cylinder one grease fitting SMIL20MEX0620AA 1 Using a grease gun inject grease of the specified type in the grease points shown in figure SMIL16MEX0636AA 2 6 46 ...

Page 249: ...o comply could result in death or serious injury W0111A WARNING Battery gas can explode To prevent an explosion 1 Always disconnect the negative battery cable first 2 Always connect the negative battery cable last 3 Do not short circuit the battery posts with metal objects 4 Do not weld grind or smoke near a battery Failure to comply could result in death or serious injury W0011A WARNING Explosive...

Page 250: ...IL16MEX3508AB 2 4 Loosen the four fixing screws and move forward the conditioning condenser 1 SMIL16MEX3499BB 3 Cleaning of the battery 5 To clean the battery terminals disconnect the two cables from the terminals 6 Wash them with hot water and apply grease to them after washing SMIL16MEX2595AB 4 6 48 ...

Page 251: ...t 2 and then tighten the screws SMIL16MEX3506BB 5 8 Install the battery panel 2 and then use a wrench 17 mm to tighten the four bolts 1 SMIL16MEX3508AB 6 9 Close the right hand side hood 1 10 Set the battery disconnect switch to the ON posi tion SMIL16MEX3507AB 7 6 49 ...

Page 252: ...ion to cut off any power supply in the electrical system of the machine refer to 3 98 2 Open the right hand side hood 1 SMIL16MEX3507AB 8 3 Use a wrench 17 mm to remove the four bolts 1 and then remove the battery panel 2 SMIL16MEX3508AB 9 4 Loosen the four fixing screws and move forward the conditioning condenser 1 SMIL16MEX3499BB 10 6 50 ...

Page 253: ... Remove the battery 1 SMIL16MEX3510AB 12 9 Use a suitable lift crane and nylon sling to secure the new battery 10 Position the new battery 1 on the machine 11 Clean the cables and the battery terminals and apply grease SMIL16MEX3510AB 13 12 Connect the positive and the negative cable to the positive and the negative terminal of the bat tery respectively 13 Install the support bracket 2 and then us...

Page 254: ...2 and then tighten the screws SMIL16MEX3506BB 15 15 Install the battery panel 2 and then use a wrench 17 mm to tighten the four bolts 1 SMIL16MEX3508AB 16 16 Close the right hand side hood 1 17 Set the battery disconnect switch to the ON posi tion SMIL16MEX3507AB 17 6 52 ...

Page 255: ...he starter key of the machine with the charged battery is in OFF position 1 Connect the red terminals R of booster cable to the battery terminals between exhausted bat tery positive terminal 1 and new battery positive terminal 2 2 Connect the black terminal B of the booster ca ble to the battery terminals between new battery negative terminal 3 and chassis 4 of the ma chine with the exhausted batt...

Page 256: ...p M12 1 75 94 9 154 6 N m 70 0 114 0 lb ft Hydraulic swivel M12 1 75 94 9 154 6 N m 70 0 114 0 lb ft Swing motor M16 x 2 0 246 8 336 2 N m 182 0 248 0 lb ft Swing bearing M16 x 2 0 246 8 336 2 N m 182 0 248 0 lb ft Travel motor M14 2 0 176 9 216 3 N m 130 5 159 5 lb ft Sprocket M14 2 0 172 9 212 2 N m 127 5 156 5 lb ft Track shoe 1 2 20UNF 171 5 210 8 N m 126 5 155 5 lb ft Counterweight M20 x 2 5 ...

Page 257: ...or moderate injury C0049A Clean the air circulation filter every 250 h Clean the heater filter when necessary Heater filter 1 Remove the floor mat 2 Use the lever 1 to move forward the operator s seat and the console box SMIL16MEX1123AB 1 3 Remove the two wing nuts 2 and the one located on the back of the operator s seat 4 Remove the two screws 3 the plate 4 and the pro tection panel 5 SMIL16MEX11...

Page 258: ...he console box and in stall the floor mat SMIL16MEX1115AA 3 SMIL16MEX1116AA 4 Air circulation filter 1 Remove the screws 1 the cover 2 and the seal 3 on the rear side of the cab 2 Remove the air circulation filter 4 and clean it with compressed air If the filter is damaged replace it 3 Install the air circulation filter 4 4 Install the seal 3 the cover 2 and lock with the screws 1 SMIL16MEX0621BA ...

Page 259: ... flowing 1 Park the machine on a flat and level place Stop the engine remove the starter key 2 Place a container with a capacity of 20 L 5 3 US gal under the drain plug 3 Remove the cover of drain plug 2 and connect the special tool Part Number 51477132 1 4 Open the engine hood remove the filling plug and drain the oil SMIL18MEX0579AA 1 5 Clean around the filter head remove the filter 1 with a fil...

Page 260: ...l the filling plug 2 10 Run the engine for several minutes to check that there are no leaks at the filter and at the drain plug 11 Stop the engine and check the oil level with the dip stick Add oil if necessary NOTE always wait 15 min to allow the oil to return to the sump before checking the oil level SMIL16MEX0623AA 4 Fuel filter water separator Replace the element of the fuel filter water separ...

Page 261: ...warning light appears on the instrument cluster Replace the primary air filter element and the secondary air filter element every 2000 h 1 Open the engine hood to access to the air cleaner 1 2 Release the fasteners 2 and remove the cover 3 of the air cleaner SMIL16MEX0599AA 1 SMIL16MEX0624AA 2 3 Remove the primary element 4 4 Clean the primary element 4 NOTE the primary element 4 can be cleaned Th...

Page 262: ...e NOTE dry the element out completely before installing it It is advisable to keep a clean spare element ready that can be installed on the air cleaner while the cleaned element is drying SMIL13CEX2757AA 5 Inspecting the element Check the element for damage by placing an inspection light inside the element NOTE change the element if light can be seen through a hole however small SMIL16MEX0434AA 6 ...

Page 263: ...ts cleaner because it could affect the case cover Do not touch the inside of the element Completely wipe off any spilled fuel after changing the filter element 1 Open the engine hood to access the fuel filter 1 2 Close the fuel cock on the water separator 3 Clean the area around the fuel filter body and place a container with a capacity of 2 L 0 5 US gal under the fuel filter 4 Remove the fuel fil...

Page 264: ... if the radiator fin or the oil cooler fin is clogged NOTE after working in a dusty place clean radiator more frequently 4 Use compressed air to blow away mud or dirt that have clogged the radiator fin Blow the air in the opposite direction of the fan air flow NOTICE in presence of greasy or oily dust consult your NEW HOLLAND CONSTRUCTION dealer in order to carry out a special cleaning operation N...

Page 265: ...starter key 4 Remove the level plug 2 and check the oil level If the level comes up to the bottom edge of port 2 it is sufficient If necessary add oil through port 2 until the oil comes up to the bottom edge of port 2 5 Check the O ring seal of the level plug 2 for damages and replace it if necessary 6 Insert the level plug 2 with seal tape wrapped around it 7 Repeat Steps 2 to 6 for the other tra...

Page 266: ...ill plug 2 4 Place a container with an appropriate capacity under the upper structure frame Remove the oil drain plug 3 to drain oil NOTE draining oil requires a comparatively long time NOTE check the condition of the drained oil If foreign objects such as metal scrapings are included consult the NEW HOLLAND CONSTRUCTION dealer 5 Reinstall the drain plug 3 6 Supply oil via the fill port until it r...

Page 267: ...1000 h after the break in period Lubricant MULTI PURPOSE GREASE EXTREME PRESSURE AND ANTI WEAR NLGI 2 Swing reduction gear one grease fitting SMIL20MEX0620AA 1 Using a grease gun inject grease of the specified type in the grease points shown in figure SMIL18MEX0055AA 2 6 65 ...

Page 268: ... the machine is a new vehicle or when the main components of the hydraulic system are already overhauled or replaced replace the oil return filter after 250 h of operation After that replace the filter at specified intervals 1 Release all the pressure in the hydraulic tank Refer to page 6 12 2 Clean the top of the hydraulic oil tank and clean the cover of the return filter 3 Remove the bolts 1 the...

Page 269: ...ve all pressure from pressurized systems before servicing the machine Failure to comply could result in death or serious injury W0905A Replace the oil reservoir breather filter every 1000 h 1 Release all the pressure in the hydraulic tank Refer to page 6 12 2 Clean the top of the hydraulic oil tank and clean the cover of the oil reservoir breather filter 3 Loosen the lock nut 1 and remove the cove...

Page 270: ...Failure to comply could result in death or serious injury W0905A Replace the pilot line filter every 1000 h after the break in period NOTICE when the machine is a new vehicle or when the main components of the hydraulic system are already overhauled or replaced replace the pilot line filter after 250 h of operation After that replace the filter at specified intervals 1 Release all the pressure in ...

Page 271: ...plug 2 6 Remove the drain plug 1 NOTE check the condition of the drained oil If there are pieces of metal or foreign objects in the oil consult the NEW HOLLAND CONSTRUCTION dealer 7 Replace the O ring seal of the drain plug 1 8 Insert the drain plug 1 with seal tape wrapped around it 9 Add oil through fill port 3 until the oil comes up to the bottom edge of the port 2 10 Replace the O ring seal of...

Page 272: ...6 MAINTENANCE Valve clearance Check the valve clearance every 1000 h NOTICE to check the valve clearance refer to your NEW HOLLAND CONSTRUCTION dealer 6 70 ...

Page 273: ... cover 2 2 Remove the diaphragm cover 2 the spring 3 the diaphragm plate 4 and the diaphragm 5 3 Inspect the diaphragm 5 for tears 4 Inspect the spring 3 for distortion 5 Replace components if necessary 6 Reinstall the diaphragm 5 the diaphragm plate 4 the spring 3 and the diaphragm cover 2 Tighten the bolts 1 SMIL16MEX0638AB 1 6 71 ...

Page 274: ... remove the hydraulic oil suction filter from the hydraulic tank before the hydraulic tank is empty 1 Release all the pressure in the hydraulic tank Refer to page 6 12 2 Clean the top of the hydraulic oil tank and clean the cover of the suction filter 3 Remove the bolts 1 the cover 2 and the O ring 3 4 Take out the spring 4 and the suction filter 5 5 Clean suction filter 5 with gasoline or clean o...

Page 275: ...our hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately Failure to comply could result in death or serious injury W0178A Check fuel coolant and hydraulic hoses every 2 years or every 2000 h whichever comes first Checking fuel coolant and hydraulic hoses Make sure there are no leaks from the hydra...

Page 276: ...r serious injury W0282A WARNING Burn hazard Hot coolant can spray out if you remove the filler cap while the system is hot After the system has cooled turn the filler cap to the first notch and wait for all pressure to release before proceeding Failure to comply could result in death or serious injury W1469A Replace the engine coolant every 2000 h Fluid OAT EXTENDED LIFE COOLANT ANTIFREEZE Quantit...

Page 277: ... engine for 5 min and let the coolant tem perature arrives above 80 C 176 F 9 Stop the engine and drain the cleaning mixture 10 Fill the cooling system with clean water NOTE be sure to vent the engine and radiator for complete filling Do not install the radiator cap or new coolant filter SMIL16MEX0641AA 4 11 Operate the engine for 5 min and let the coolant tem perature arrives above 80 C 176 F 12 ...

Page 278: ...using com pressed air Failure to comply could result in minor or moderate injury C0049A Replace the air cleaner every 2000 h 1 Open the engine hood to access to the air cleaner 1 SMIL16MEX0599AA 1 2 Release the fasteners 2 and remove the cover 3 of the air cleaner SMIL16MEX0624AA 2 3 Remove the primary element 4 SMIL16MEX0433AA 3 6 76 ...

Page 279: ...into the air cleaner 1 6 Install the cover 3 and lock the fasteners 2 NOTICE the air flow sensor is installed on the inlet duct of the air cleaner Pay attention not to allow dust to invade the inlet duct when replacing the air cleaner element SMIL16MEX0624AA 5 Valve seat Adjust the valve seat every 2000 h NOTICE to adjust the valve seat refer to your NEW HOLLAND CONSTRUCTION dealer 6 77 ...

Page 280: ...To prevent personal injury Relieve all pressure before disconnecting fluid lines or per forming work on the hydraulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately Fai...

Page 281: ...a solvent clean the periphery of the air bleed plug at top of the hydraulic pump Loosen the air bleed plug If any fluid comes out remove the plug and fill the pump with new clean hydraulic fluid 11 Tighten the air bleed plug on the hydraulic pump 12 Start the engine and run it with no load for about 5 min 13 Move each control several times to remove all air from the system 14 Park the machine at t...

Page 282: ...aust Gas Recirculation EGR valve refer to your NEW HOLLAND CONSTRUCTION dealer Throttle valve Check the throttle valve every 3000 h NOTICE to check the throttle valve refer to your NEW HOLLAND CONSTRUCTION dealer Fuel injectors Clean the fuel injectors every 3000 h NOTICE to clean the fuel injectors refer to your NEW HOLLAND CONSTRUCTION dealer 6 80 ...

Page 283: ...t personal injury Relieve all pressure before disconnecting fluid lines or per forming work on the hydraulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately Failure to c...

Page 284: ...a solvent clean the periphery of the air bleed plug at top of the hydraulic pump Loosen the air bleed plug If any fluid comes out remove the plug and fill the pump with new clean hydraulic fluid 11 Tighten the air bleed plug on the hydraulic pump 12 Start the engine and run it with no load for about 5 min 13 Move each control several times to remove all air from the system 14 Park the machine at t...

Page 285: ...of the Diesel Particulate Filter DPF every 6000 h NOTICE you cannot use conventional tools to clean the SF filter A of the DPF Contact your NEW HOLLAND CONSTRUCTION dealer An authorized dealer must clean the SF filter A of the DPF with an approved cleaning machine B Silencer SMIL16MEX2605AA 1 6 83 ...

Page 286: ...ewdriver to remove the protective glass of the ceiling light in order to access the bulb 1 SMIL16MEX1117AA 1 2 Remove the bulb and install a new one of the same wattage in the ceiling light 3 Put the protective glass on the ceiling light and push it to lock SMIL16MEX0934AA 2 6 84 ...

Page 287: ... 3 Pull the clip outwards 1 and remove the bulb 2 SMIL16MEX0937AA 5 4 Install a new bulb of the same wattage in the working light NOTE make sure of the correct position of the bulb 5 Push the clip inwards in order to lock the bulb 6 Connect the bulb plug 7 Put the working light back into position and tighten by means of the two retaining screws SMIL16MEX0938AA 6 6 85 ...

Page 288: ...ab rear 4 of the ma chine SMIL20MEX0642BA 7 To change the LED lights proceed as follows 1 Disconnect the power connector 1 2 Loosen the M8 self locking nut 2 and replace the LED light 16 W 3 SMIL20MEX0645AA 8 3 Tighten the M8 self locking nut 15 N m 11 lb ft 1 4 Connect the power connection 2 SMIL20MEX0645AA 9 6 86 ...

Page 289: ...d push the switch to the position 1 NOTE for more information about DPF switch refer to page 3 32 6 The engine speed increases gradually to high RPM and the DPF regeneration starts The regeneration will take 25 30 min SMIL16MEX0509AA 2 7 When the manual regeneration starts the DPF warning light turns OFF and the regeneration acknowledge light and the HEST warning light appear ON The regenera tion ...

Page 290: ...URPOSE GREASE EXTREME PRESSURE AND ANTI WEAR NLGI 2 1 Remove the bellow A from the control lever 2 Use a grease gun and grease the joint part X and the sliding parts Y 3 Repeat the same operation for the other hydraulic con trol lever SMIL16MEX0443BA 1 Plastic and resin parts Use a soft slightly humid cloth to clean the panels the consoles and the switches Use a soft dry cloth to clean the instrum...

Page 291: ... system discharge occurs ventilate the work area before resuming service Failure to comply could result in death or serious injury W1000B WARNING Avoid chemical burns Wear protective goggles and non permeable gloves when working with the fluorescent dye and leak testing an air conditioning system Failure to comply could result in death or serious injury W0918A Check and charge when necessary the a...

Page 292: ...ditioning systems with refrigerant R134A 2 Locate the high and low pressure sockets on the sta tion RED high pressure BLUE low pressure SMIL17MEX2490A 1 3 Disconnect the two caps of the pipe fittings from the hoses 1 and 2 4 Locate the high and low pressure sockets on the ma chine H high pressure L low pressure 5 Connect the relevant pipe fittings of the station to the machine 6 Follow the instruc...

Page 293: ...the quantity of R134A indicated in the air conditioning decal 1 that you have on your machine Quantity of R134A 0 95 kg 2 09 lb NOTE the air conditioning decal 1 is located in the en gine compartment SMIL18MEX0204BB 3 SMIL19MEX0718AA 4 6 91 ...

Page 294: ...ar the battery disconnect switch The fuse box cover indicates the function and amper age of each fuse NOTICE before changing fuses or relays turn the starter key to the OFF position NOTICE never replace a fuse with a fuse of a different amperage NOTE use the provided fuse puller to remove and install the fuses SMIL16MEX0547BA 1 6 92 ...

Page 295: ...r Room light 30 A 15 Solenoid 20 A 4 MCU 20 A 16 Alternator Start 20 A 5 ECU 20 A 17 Safety solenoid 10 A 6 Cassette Switch panel 10 A 18 Beacon lamp 20 A 7 Cluster 10 A 19 Pre heater Cabin lamp 20 A 8 MCU 10 A 20 Feed pump 10 A 9 Air conditiong fan 40 A 21 Spare 20 A 10 Head lamp 20 A 22 Spare 40 A 11 Work lamp 20 A 23 Fuse holder 12 Fuel filler pump Horn 20 A 6 93 ...

Page 296: ...will disappear automatically 5 While the engine is still warm drain the oil sump re place the oil filter and fill with specified oil Check the oil level and add more if necessary 6 Clean or replace the air filter element 7 Check the level of coolant solution If the machine is within 100 h of the next scheduled coolant change change the coolant now 8 Remove the battery clean the battery housing and...

Page 297: ...e batteries if re quired 2 The fluid levels and top up if necessary 3 The condition of all lines connectors and clamps check for rust Grease if necessary 4 The condition of the paintwork Apply a coat of anti rust treatment where necessary 5 Unplug the air filter inlet and the exhaust pipe 6 Run the engine at low speed following the starting up procedure and operate the attachment swing controls an...

Page 298: ...o the neg ative terminal 4 Grease the machine thoroughly 5 Check the condition of the fan drive belt and replace it if necessary 6 Check the condition of the air conditioning drive belt and replace it if necessary if equipped 7 Check the cooling system level and add more coolant if necessary 8 Check the hydraulic fluid level and supply it as neces sary 9 Check the gear oil level of the travel redu...

Page 299: ...ler Defect on thermostat See your authorized dealer Incorrect tightening torque of radiator cap Tighten the radiator cap firmly or replace the packing of it Defect in cluster See your authorized dealer The engine does not start when the starting motor is turned over Low fuel level Add fuel Air leaking in the fuel system See your authorized dealer Defect or damage in the fuel injection pump or in t...

Page 300: ...urned to START Damaged wiring See your authorized dealer Battery not charged Charge the battery Damaged starter motor See your authorized dealer Damaged safety relay See your authorized dealer The pinion of the starter motor keeps going in and out Battery not charged Charge the battery Damaged safety relay See your authorized dealer Starter motor turns the engine sluggishly Battery not charged Cha...

Page 301: ...ar of the sprocket Incorrect tension of track Adjust tension of track Bucket either rises slowly or not at all Low oil level Add oil to specified level Slow speed of travel swing boom arm and bucket Low oil level Add oil to specified level Unusual noise emitted from pump Hydraulic tank strainer clogged or dirty Clean the hydraulic tank strainer Excessive oil temperature rise of hydraulic oil Dirty...

Page 302: ...7 TROUBLESHOOTING 7 4 ...

Page 303: ... speed 2300 2350 RPM Low idling speed 900 1100 RPM Rated fuel consumption 176 g Hp hr at 2400 RPM Starting motor 12 V 3 0 kW Alternator 12 V 100 A Battery 1 x 12 V x 100 A h Main pump P1 P2 Type Variable displacement tandem axis piston pumps Capacity 2 x 27 5 cm rev 1 7 in rev Maximum pressure 21581 kPa 3130 psi Rated oil flow 2 x 57 8 L min 15 3 US gpm Rated speed 2100 RPM Gear pump Pilot pump P3...

Page 304: ...m 33 5 in Arm cylinder Cushion Extend and retract Bore diameter x Rod diameter x Stroke Ø 80 mm 3 1 in x Ø 50 mm 2 0 in x 660 mm 26 0 in Bucket cylinder Cushion Extend only Bore diameter x Rod diameter x Stroke Ø 95 mm 3 7 in x Ø 50 mm 2 0 in x 519 mm 20 4 in Boom swing cylinder Cushion Bore diameter x Rod diameter x Stroke Ø 110 mm 4 3 in x Ø 60 mm 2 4 in x 219 mm 8 6 in Dozer blade Cushion Exten...

Page 305: ...8 SPECIFICATIONS Track shoes steel 40 8 3 ...

Page 306: ...15 0 in I Rear end distance 1650 mm 65 0 in I Rear end swing radius 1650 mm 65 0 in J Distance between tumblers 1990 mm 78 3 in K Undercarriage length 2530 mm 99 6 in L Undercarriage width 1880 mm 74 0 in M Track gauge 1500 mm 59 1 in N Track shoe width standard 380 mm 15 0 in O Height of blade 350 mm 13 8 in 403 mm 16 in P Ground clearance of blade up 390 mm 15 4 in 398 mm 15 7 in Q Depth of blad...

Page 307: ... level 3420 mm 134 6 in C Maximum vertical wall digging depth 3200 mm 126 0 in D Maximum digging height 5780 mm 227 6 in E Maximum dumping height 4050 mm 159 4 in F Minimum swing radius 2350 mm 92 5 in Boom swing radius left hand right hand G 2 4 m 8 ft 80 50 SAE 37 7 kN 8475 3 lb Bucket digging force ISO 42 4 kN 9531 9 lb SAE 28 4 kN 6384 6 lb Arm crowd force ISO 31 9 kN 7171 4 lb Boom length 3 0...

Page 308: ...sembly 380 mm 15 0 in standard triple grouser shoe 320 kg 705 lb Dozer blade assembly 210 kg 463 lb 308 kg 679 lb Front attachment assembly 3 0 m 118 1 in boom 1 6 m 63 0 in arm 0 18 m 0 24 yd SAE heaped bucket 790 kg 1742 lb 3 0 m 118 1 in boom assembly 240 kg 529 lb 1 6 m 63 0 in arm assembly 114 kg 251 lb 0 18 m 6 36 ft SAE heaped bucket 170 kg 375 lb Boom cylinder assembly 78 kg 172 lb Arm cyl...

Page 309: ... as function of the arm General purpose buckets Arm Capacity ISO 7451 Heaped Width Mass 1 12 m 44 09 in 1 35 m 53 15 in 0 085 m 0 111 yd 305 mm 12 01 in 86 kg 189 6 lb 0 127 m 0 166 yd 457 mm 17 99 in 109 kg 240 3 lb 0 178 m 0 233 yd 610 mm 24 02 in 132 kg 291 lb 0 278 m 0 364 yd 914 mm 35 98 in 176 kg 388 lb Density of material up to 1 6 t m3 Density of material from 1 4 t m 3 to 1 6 t m3 Density...

Page 310: ... 7451 Heaped Width Mass 1 60 m 62 99 in 1 90 m 74 80 in 0 188 m 0 246 yd 914 mm 35 98 in 108 kg 238 1 lb Density of material up to 1 6 t m3 Density of material from 1 4 t m 3 to 1 6 t m3 Density of material from 1 2 t m 3 to 1 4 t m 3 Density of material under 1 2 t m 3 With this bucket to improve digging performance and stability it is recommended to use increased counterweight With this bucket t...

Page 311: ...ion of the arm General purpose buckets Arm Capacity ISO 7451 Heaped Width Mass 1 12 m 44 09 in 1 35 m 53 15 in 0 085 m 0 111 yd 305 mm 12 01 in 100 kg 220 5 lb 0 102 m 0 133 yd 457 mm 17 99 in 116 kg 255 7 lb 0 142 m 0 186 yd 610 mm 24 02 in 140 kg 308 6 lb 0 221 m 0 289 yd 914 mm 35 98 in 185 kg 407 9 lb Density of material up to 1 6 t m3 Density of material from 1 4 t m 3 to 1 6 t m3 Density of ...

Page 312: ...7451 Heaped Width Mass 1 60 m 62 99 in 1 90 m 74 80 in 0 187 m 0 245 yd 914 mm 35 98 in 143 kg 315 3 lb Density of material up to 1 6 t m3 Density of material from 1 4 t m 3 to 1 6 t m3 Density of material from 1 2 t m 3 to 1 4 t m 3 Density of material under 1 2 t m 3 With this bucket to improve digging performance and stability it is recommended to use increased counterweight With this bucket to...

Page 313: ...r application as function of the arm General purpose buckets Arm Capacity ISO 7451 Heaped Width Mass 1 12 m 44 09 in 1 35 m 53 15 in 0 085 m 0 111 yd 305 mm 12 01 in 86 kg 189 6 lb 0 127 m 0 166 yd 457 mm 17 99 in 109 kg 240 3 lb 0 178 m 0 233 yd 610 mm 24 02 in 132 kg 291 lb 0 278 m 0 364 yd 914 mm 35 98 in 176 kg 388 lb Density of material up to 1 6 t m3 Density of material from 1 4 t m 3 to 1 6...

Page 314: ...m Capacity ISO 7451 Heaped Width Mass 1 60 m 62 99 in 1 90 m 74 80 in 0 188 m 0 246 yd 914 mm 35 98 in 108 kg 238 1 lb Density of material up to 1 6 t m3 Density of material from 1 4 t m 3 to 1 6 t m3 Density of material from 1 2 t m 3 to 1 4 t m 3 Density of material under 1 2 t m 3 With this bucket to improve digging performance and stability it is recommended to use increased counterweight 335 ...

Page 315: ...bber coupler application as function of the arm General purpose buckets Arm Capacity ISO 7451 Heaped Width Mass 1 12 m 44 09 in 1 35 m 53 15 in 0 085 m 0 111 yd 305 mm 12 01 in 86 kg 189 6 lb 0 127 m 0 166 yd 457 mm 17 99 in 109 kg 240 3 lb 0 178 m 0 233 yd 610 mm 24 02 in 132 kg 291 lb 0 278 m 0 364 yd 914 mm 35 98 in 176 kg 388 lb Density of material up to 1 6 t m3 Density of material from 1 4 t...

Page 316: ... Capacity ISO 7451 Heaped Width Mass 1 60 m 62 99 in 1 90 m 74 80 in 0 188 m 0 246 yd 914 mm 35 98 in 108 kg 238 1 lb Density of material up to 1 6 t m3 Density of material from 1 4 t m 3 to 1 6 t m3 Density of material from 1 2 t m 3 to 1 4 t m 3 Density of material under 1 2 t m 3 With this bucket to improve digging performance and stability it is recommended to use increased counterweight 335 k...

Page 317: ...hydraulic breaker Hydraulic connections SMIL20MEX0727BA 1 Hydraulic connection B Quick disconnect ISO 7241 A 12 5 male port Delivery pressure Left hand hose Discharge pressure Right hand hose Operational settings The flow rate pressure characteristic of the breaker auxiliary hydraulic circuit is set by means the engine power ap plied The breaker auxiliary specifications for breaker are set from fa...

Page 318: ... breaker push button 1 located on the push button panel 2 on the right hand side controls console SMIL16MEX0506AA 2 The breaker push button is located on the right hand control lever Press the breaker push button to operate the single act ing hydraulic attachment SMIL18MEX0408BA 3 9 10 ...

Page 319: ... hydraulic circuit optional the button to operate the hy draulic breaker is located on the right hand control lever under the proportional switch To operate the hydraulic breaker push the right button to operate the single acting hydraulic attachment SMIL19MEX0297BA 4 9 11 ...

Page 320: ... side and on the right hand side of the arm to allow proper and safe connection of the attachment hydraulic lines to the first auxiliary hydraulic circuit SMIL20MEX0727BA 5 Hydraulic connection B Standard Quick disconnect ISO 7241 A 12 5 male port Operational settings The flow rate pressure characteristic of the first auxiliary hydraulic circuit is set by means the engine power applied The first a...

Page 321: ...ull stroke to operate a double acting hydraulic attachment Pedal downward Release Pedal upward Clamp SMIL16MEX0558BA 6 If the proportional switch on the right hand control lever is equipped you can operate the proportional switch as follows Left hand switching Release Right hand switching Clamp SMIL19MEX0297BA 7 9 13 ...

Page 322: ...x on first auxiliary hydraulic circuit can be set only if second auxiliary hydraulic circuit is installed on the machine NOTE for the auxiliary circuit settings select the grapple for clamshell nibbler or the auger NOTE the rotary grapple setting can be selected only if the machine is equipped with a second auxiliary hydraulic circuit If equipped see the next paragraph Second aux iliary hydraulic ...

Page 323: ...l valve to operate the grap ple auger SMIL17MEX2978AA 10 Proportional switch setting Set left hand or right hand proportional switch respec tively for Close or Open NOTE the default control for proportional switch is to left hand release and to right hand clamp SMIL17MEX2979AA 11 Flux setting Enable flux setting from level 1 to level 5 SMIL17MEX2980AA 12 Save setting value Select the save icon to ...

Page 324: ...nd side and on the right hand side of the arm to allow proper and safe connection of the attachment hydraulic lines to the second auxiliary hydraulic circuit SMIL20MEX0728BA 14 Hydraulic connection B Quick disconnect ISO 7241 A 10 male port Operational settings The flow rate pressure characteristic of the second auxiliary hydraulic circuit is set by means the engine power applied The second auxili...

Page 325: ... conventional control for the second auxiliary hydraulic circuit If the proportional switch on the left hand control lever is equipped you can operate the proportional switch as follows Left hand switching Counterclockwise rotation Right hand switching Clockwise rotation SMIL19MEX0296BA 15 9 17 ...

Page 326: ...tings can be selected the rotary grapple operation SMIL18MEX0092EA 16 Select rotary Remote control valve button and flux can be set by this menu SMIL17MEX2977AA 17 Select RCV set Set left hand or right hand remote control valve for ro tary operation NOTE in this screen the operator can choose to cus tomize the setting of the left hand and the right hand re mote control valves to perform the rotary...

Page 327: ...nal switch is to left hand release and to right hand clamp NOTE the default control for rotary proportional switch is to left hand counterclockwise rotation and to right hand clockwise rotation SMIL17MEX2979AA 19 Flux setting enable flux setting from level 1 to level 5 SMIL17MEX2980AA 20 Save setting value Select the save icon to save setting values SMIL17MEX2986AA 21 9 19 ...

Page 328: ...ttachment Make sure to read and understand the Operator s Manual of the hydraulic attachments Always refer to the Operator s Manual of the hydraulic attachments for proper and safe installation of the attachment to the machine Always refer to the Operator s Manual of the hydraulic attachments and to the following instructions in this manual for proper and safe usage of the attachment Always refer ...

Page 329: ...tall the connecting hoses between the attachment and the stop valves NOTICE make sure to identify on the breaker the sup ply port IN or P and the return port to tank OUT or T The hose for breaker supply shall always be con nected to the stop valve on the left side of the arm If the supply port on the breaker is not aligned to the stop valve on the left side of the arm check for an alterna tive set...

Page 330: ...t auxiliary hydraulic circuit optional the button to operate the hy draulic breaker is located on the right hand control lever under the proportional switch If the machine is equipped with right hand remote con trol valve of the first auxiliary hydraulic circuit press and hold the button to full stroke in order to operate the hy draulic breaker with the continuous selected flow provid ing a consta...

Page 331: ... point touches the object to be broken before starting breaker operation SMIL16MEX0563AA 25 Do not use the hydraulic breaker and or swing function to push objects as damage to the attachment may result SMIL16MEX0564AA 26 Do not operate the breaker with the excavator cylinders fully extended or retracted to avoid attachment and or cylinder damage SMIL16MEX0565AA 27 Stop working if hydraulic hoses l...

Page 332: ...ing the boom with the hydraulic breaker SMIL16MEX0568AA 30 Do not operate the breaker while striking This can cause damage to the working device and to the swing system SMIL16MEX0467AA 31 Do not operate the hydraulic breaker continuously longer than 60 s Excessive chisel wear will result If an object could not be broken within 60 s apply chisel to other lo cations less than 60 s for each location ...

Page 333: ...60 L min 9 2 15 9 US gpm CH 4M hydraulic hammer 336 kg 741 lb 100 160 bar 1450 2320 psi 35 60 L min 9 2 15 9 US gpm CH 5M hydraulic hammer 314 kg 693 lb 100 160 bar 1450 2320 psi 35 60 L min 9 2 15 9 US gpm NOTE Maximum tool chisels allowable for model CH 3M 12 kg 26 lb NOTE Maximum tool chisels allowable for model CH 4M 15 kg 33 lb NOTE Maximum tool chisels allowable for model CH 5M 22 kg 49 lb S...

Page 334: ...9 ACCESSORIES Pin bushing and insert kit Unit weight 9 1 kg 20 lb NOTE for direct fit application only SMIL18MEX0083AA 36 9 26 ...

Page 335: ... order to install the bit with its relative cradle and power head unit drive to the bucket linkage at the top of the arm 3 Stop the engine Release pressure inside the first aux iliary 2 way hydraulic circuit as instructed in 6 12 4 Install the connecting hoses between the attachment and the end fittings on the bracket assembly located on the left hand side of the arm 5 Check the fixing clamps for ...

Page 336: ... operator procedure of the proportional switch setting The proportional switch al lows a variable flow rate pressure which providing a vari able blowing frequency Release the switch to the center of the right hand control lever to stop auger operation NOTE If the machine is also equipped with the left hand control valve optional the operator can choose also to set the left hand remote control valv...

Page 337: ...t touches the ground to be drilled before starting auger operation SMIL18MEX0068AA 40 Do not use the hydraulic auger and or swing function to push objects as damage to the attachment may result SMIL18MEX0069AA 41 Do not operate the auger with the excavator cylinders fully extended or retracted to avoid attachment and or cylinder damage SMIL18MEX0070AA 42 Stop working if hydraulic hoses look abnorm...

Page 338: ...able and undercarriage com ponents life may be reduced SMIL16MEX0567AA 44 Operate the excavator carefully to avoid hitting the boom with the bit SMIL18MEX0072AA 45 Do not operate the auger while striking This can cause damage to the working device and to the swing system SMIL17MEX2812AA 46 9 30 ...

Page 339: ...act your authorized NEW HOLLAND CONSTRUCTION dealer before purchasing an attachment Drive unit 1 Model Maximum unit weight Maximum working pressure Maximum working flow X1475 77 kg 170 lb 220 bar 3190 psi 35 75 L min 9 2 19 8 US gpm SMIL17MEX2793AA 47 Pendulum mount 2 Model Unit weight Pendulum auger mount 26 kg 57 lb SMIL17MEX2834AA 48 Cradle mount bracket 3 Model Unit weight Cradle auger mount 5...

Page 340: ...ght Maximum diameter 123 kg 271 lb 600 mm 24 in SMIL17MEX2794AA 51 Auger bit extension 6 Unit weight Maximum length 26 kg 57 lb 1220 mm 48 in NOTICE Never connect more than one extension with auger SMIL17MEX2839AA 52 Adapter plate 7A Model Unit weight Klac type 67 kg 148 lb NOTE for Klac coupler applications only SMIL17MEX2840AA 53 9 32 ...

Page 341: ...9 ACCESSORIES Adapter plate 7B Model Unit weight Mounting adapter 55 kg 121 lb NOTE for pin grabber mechanical and hydraulic coupler applications only SMIL18MEX0084AA 54 9 33 ...

Page 342: ...kit 4 Bit 5 Auger bit extension 6 this component not show in figure must be installed between drive unit 1 and the bit 5 Adapter plate 7A this component not show in figure must be used to engage the cradle mount bracket 3 with Klac coupler NOTE the adapter plate 7A is for Klac coupler appli cations only Adapter plate 7B this component not show in figure must be used to engage the cradle mount brac...

Page 343: ...on of the hydraulic fluid Use the following table to determine the interval for changing the hydraulic fluid and filters when using the hydraulic breaker Maintenance action Operating the breaker rate 100 Normal use Hydraulic oil replacement Every 1000 h Every 5000 h Biodegradable hydraulic oil replacement Every 600 h Every 2000 h Hydraulic oil return filter replacement Every 250 h Every 1000 h Pil...

Page 344: ...ement during this procedure Failure to comply could result in death or serious injury W0245A NOTICE the quick coupler extends the length of the arm Make sure to check the operating range of the coupled attachment in order to avoid risk of striking the cab or the machine frame NOTICE never operate with a quick coupled hydraulic breaker for an extended period of time in order to reduce the risk of p...

Page 345: ...e mobile plate could suddenly disengage Failure to comply could result in death or se rious injury W1491A To engage the attachment to the quick coupling system 1 Make sure that the machine and the bucket to be used are on a flat solid ground NOTICE before using an attachment make sure that its total weight when fully loaded DOES NOT EXCEED the maximum lift capacity of the machine SMIL16MEX3210AB 1...

Page 346: ...agement pins fully in the hooks of the adapter plate Do not engage the bucket as shown in the figure opposite unless the pins are completely in place detail A doing so may cause the pins to bend under stress also seriously damaging the quick coupling system and attachment SMIL17MEX0078AA 4 WARNING Crushing hazard This operation may be dangerous You are ad vised to wear suitable clothing and respec...

Page 347: ...with the quick coupling system ex tend the bucket cylinder lock all machine controls get off the machine go near to the quick coupling system and check the coupling status SMIL17MEX0061AB 6 NOTICE check the coupling status before performing any operation If no visual check is possible from the opera tor s seat lock all machine controls get off the machine and check the coupling status 9 Before com...

Page 348: ...ttachment can swing from one side dur ing the removal procedure Keep clear of the attachment including the swing area Failure to comply could result in death or se rious injury W1492A To disengage the attachment from the quick coupling system 1 Lift the bucket 30 cm 11 8 in D from the ground then extend the bucket cylinder to prevent excessive oscillation and keep it from locking when disengaged 2...

Page 349: ...disengage Failure to comply could result in death or se rious injury W1491A 1 Move the boom arm and bucket controls in order to position the quick coupling system 1 m 3 3 ft above the ground 2 Position the release tool 1 on the locking plate as shown in the figure opposite SMIL17MEX0062BB 9 3 Push the release tool down to disengage the locking plate from the stop tab SMIL17MEX0063AB 10 4 Move the ...

Page 350: ...th American Market To all other markets contact your authorized NEW HOLLAND CONSTRUCTION dealer before purchasing an attachment NOTE contact your authorized NEW HOLLAND CON STRUCTION dealer before purchasing an attachment KLAC type Model Unit weight E mechanics 50 kg 110 lb SMIL19MEX0514AA 12 9 42 ...

Page 351: ...extended period of time in order to reduce the risk of premature wear failures or breakage of the quick coupler Never use the breaker as a lever as this subjects the quick coupler cylinder to stress NOTICE be sure to read and understand the quick coupler Operator s Manual for proper installation usage and maintenance Attachment engagement WARNING Misuse hazard Follow the operating instructions in ...

Page 352: ... SMIL17MEX2814AA 2 5 Insert the release bar 3 and rotate the locking hooks upwards slightly 6 Remove the retainer pin 4 and the locking pin 2 SMIL17MEX2815AA 3 7 Use the release bar 3 to rotate the locking hook downward to engage the attachment rear pin 8 Install the locking pin 2 and the retainer pin 4 9 Remove the release bar from its seat SMIL17MEX2816AA 4 9 44 ...

Page 353: ...nt can swing from one side dur ing the removal procedure Keep clear of the attachment including the swing area Failure to comply could result in death or se rious injury W1492A To disengage the attachment from the quick coupling system 1 Lower the attachment to the ground and stop the en gine 2 Remove the retainer pin 4 3 Insert the release bar 3 into its seat and rotate it up wards slightly to re...

Page 354: ...n 4 6 Remove the release bar 3 7 Get into the machine fasten the seat belt and start the engine SMIL17MEX2819AA 7 8 Retract the bucket cylinder 9 Move the arm away from the attachment pin until the coupler hooks are clear of the attachment SMIL17MEX2820AA 8 9 46 ...

Page 355: ...Market To all other markets contact your authorized NEW HOLLAND CONSTRUCTION dealer before purchasing an attachment NOTE contact your authorized NEW HOLLAND CON STRUCTION dealer before purchasing an attachment Mechanical pin grabber type Unit weight Maximum working pressure 75 kg 165 lb SMIL19MEX0522AA 9 9 47 ...

Page 356: ...hment in order to avoid risk of striking the cab or the machine frame NOTICE never operate with a quick coupled hydraulic breaker for an extended period of time in order to reduce the risk of premature wear failures or breakage of the quick coupler Never use the breaker as a lever as this subjects the quick coupler cylinder to stress NOTICE be sure to read and understand the Operator s Manual of t...

Page 357: ...lothing and respect all relevant safety messages Failure to comply could result in death or se rious injury W0283A To engage the attachment to the quick coupling system 1 Make sure that the machine and the bucket to be used are on a flat solid ground NOTICE before using an attachment make sure that its total weight when fully loaded DOES NOT EXCEED the maximum lift capacity of the machine 2 Lift t...

Page 358: ...o curl the coupler until the attachment is lifted off the ground SMIL17MEX2824AA 5 7 Fully curl the bucket and hold the bucket curl lever for approximately 3 5 s to allow the jaw to fully engage and clamp the bucket pin NOTICE If the bucket attachment pins have not been cor rectly engaged the jaw must not have been fully retracted This could cause the bucket to be unintentionally released from the...

Page 359: ...old the bucket curl lever for approximately for 3 5 s to allow the hook to fully retract place coupler in the fully curled position Lift the red cover A to activate the hydraulic quick cou pling switch B to engage coupler system for 2 s then lower the red cover A to release the quick coupling switch B Hold the bucket curl lever for approximately for 3 5 s to allow the jaw to fully engage and clamp...

Page 360: ...perator must get out of the cab and stand in a safe place to visually inspect before operating the machine SMIL18MEX0087AA 10 9 To ensure that the bucket pins are securely held by the coupler apply pressure to the bucket by rotating it against the ground and away from the machine be fore operation 10 If the bucket is not correctly attached repeat the se quence from step 1 SMIL17MEX2828AA 11 9 52 ...

Page 361: ...sult in death or se rious injury W0281A WARNING Impact and crushing hazard The attachment can swing from one side dur ing the removal procedure Keep clear of the attachment including the swing area Failure to comply could result in death or se rious injury W1492A NOTE Before to disengaging the attachment Fully ex tend bucket crowd cylinder To disengage the attachment from the quick coupling system...

Page 362: ...ly curled position 4 Release the quick coupling activation switch B WARNING Impact and crushing hazard Never use ladders or other means to disen gage the attachment Keep clear of the attachment during the disen gagement procedure Failure to comply could result in death or se rious injury W1493A SMIL18MEX0091BA 13 5 Once the jaw is fully retracted lower the attachment to ground and slowly curl the ...

Page 363: ... all other markets contact your authorized NEW HOLLAND CONSTRUCTION dealer before purchasing an attachment NOTE contact your authorized NEW HOLLAND CON STRUCTION dealer before purchasing an attachment Hydraulic pin grabber type Unit weight Maximum working pressure 70 kg 154 lb 220 bar 3190 psi SMIL19MEX0517AA 16 9 55 ...

Page 364: ...load warning alarm Make sure to handle suspended loads following strictly all current Regula tions regarding this application as well as the rules described in the SAFETY INFORMATION chapter NOTICE make provision for lifting devices that comply with current Regulations for lifting applications Make sure that the lifting devices hooks chains etc are in perfect conditions without any sign of excessi...

Page 365: ...ground and check the load conditions making reference to the chart located inside the cab Secure the load with the load handling eye 4 located on the bucket linkage rod using slinging devices and chains adequate for the load to be lifted In order to limit the swinging of the load avoid slinging it with cables and or chains too long Extend the bucket cylinder to end stroke Check the surrounding wor...

Page 366: ... smaller value of either the rated tipping load 75 of the tipping load or the rated hydraulic lift capacity 87 of the hydraulic lift capacity SMIL16MEX3225FA 5 1 Model name 2 Boom length 3 Arm length 4 Load radius 5 Rated lift capacity 6 Rated lift capacity at maximum reach 7 Maximum reach 8 Counterweight mass in case of a increased counter weight two weight icons are shown 9 Track shoe width 10 B...

Page 367: ... starting any handling of suspended loads check that the valves do not show clear evidence of damages or abnormal noises In the event abnormal conditions are found contact the NEW HOLLAND CON STRUCTION dealer NOTICE the pressure setting of the safety valves must be checked every 6 months Consult the NEW HOLLAND CONSTRUCTION dealer SMIL16MEX1104AB 6 SMIL16MEX1125AA 7 Thumb bracket The arm can be eq...

Page 368: ... system fuel can be pumped from a large spare container into the machine tank NOTICE before refueling the tank cap must be opened to avoid overpressure in the tank and risks of dangerous fuel leaks NOTICE read and observe refueling with the refueling system safety instructions The refueling system is installed on the right hand side of the machine The refueling system consists of an electric refue...

Page 369: ...n of the light to the horizontal position Before starting the machine operations make sure that the rotating beacon 1 maintains a vertical position A horizontal position can result in a decrease in life time of the light due to the infiltration of foreign substances such as dust or water SMIL16MEX1108AA 2 Press the beacon switch 2 located on the right hand side of the cab to activate the beacon li...

Page 370: ...9 ACCESSORIES 9 62 ...

Page 371: ...te Filter DPF regeneration 6 87 Diesel Particulate Filter DPF Soot Filter SF 6 83 Dimensions 8 4 Direct fit buckets 9 1 Door and steps 3 1 Dozer blade control lever 3 96 E Ecology and environment 2 12 Electrical systems Troubleshooting 7 2 Electro Magnetic Compatibility EMC 1 2 Emergency exit hammer 3 31 Emissions overview 1 14 Engine coolant 6 74 Engine coolant level 6 28 Engine oil and filter 6 ...

Page 372: ...3 Load handling 9 56 Loading the machine onto a transport trailer 5 1 Lowering the attachment in the event of a failure 4 15 M Machine components 1 10 Machine orientation 1 9 Machine specifications 8 1 Machine travel 4 22 Maintenance chart 6 22 Manual scope and required training level 1 3 N Note to the Owner 1 1 O Oil reservoir breather 6 67 Operating the machine 4 11 Operating the machine in hot ...

Page 373: ...rabber coupler 9 7 Standard buckets with mechanical coupler 9 5 Starting the engine 4 3 Starting up the machine after storage 6 96 Stopping the engine 4 21 Storage compartment 3 99 Sunshield 3 100 Swing bearing 6 45 Swing gear 6 38 Swing reduction gear 6 24 6 24 6 39 6 64 6 65 T Telematics optional 1 2 Throttle valve 6 80 Thumb bracket 9 59 Tie downs for shipping 5 3 Tightening torques 6 25 6 54 T...

Page 374: ...property of those respective companies CNH Industrial Italia S p A reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold Specifications descriptions and illustrative material herein are as accurate as known at time of publication but are subject to change without notic...

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New Holland E57C, Operator'S Manual

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