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6 - MAINTENANCE

Air cleaner

CAUTION

Flying debris!
Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com-
pressed air.
Failure to comply could result in minor or moderate injury.

C0049A

Clean the air filter every

500 h

or when the “air cleaner warning light”

appears on the instrument cluster.

Replace the primary air filter element after four times cleaning. Replace the secondary air filter element only
when the primary element is cleaned for the four times.

1. Open the engine access door to access to the air

cleaner

(1)

.

SMIL16MEX1533BA

1

2. Unlock the two fasteners

(1)

.

SMIL16MEX1529AA

2

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Summary of Contents for E37C

Page 1: ...OPERATOR S MANUAL E37C Mini Excavator Part number 90436684 1st edition English January 2021 ORIGINAL INSTRUCTIONS ...

Page 2: ...ty precautions 2 2 Safety rules 2 3 Ecology and environment 2 12 Hand signals 2 13 Safety signs 2 17 3 CONTROLS AND INSTRUMENTS Access to operator s platform Door and steps 3 1 Operator s seat Operator s seat 3 4 Forward controls Forward controls 3 6 Windshield 3 13 Left hand side controls Left hand side controls 3 14 Safety lock lever 3 16 Engine speed control 3 16 Emergency exit hammer 3 17 Wind...

Page 3: ...erature 4 5 Operating the machine in hot or cold weather 4 6 Operating the machine 4 7 Lowering the attachment in the event of a failure 4 11 Bucket replacement 4 12 Hydraulic control lever operating pattern 4 13 Caution while using rubber tracks 4 16 Stopping the unit Stopping the engine 4 20 Moving the unit Machine travel 4 21 Parking the unit Parking the machine 4 27 5 TRANSPORT OPERATIONS Road...

Page 4: ...art 6 17 Break in period Tightening torques 6 19 Engine oil and filter 6 19 Fuel filter 6 19 Hydraulic oil return filter 6 19 Pilot line filter 6 19 Travel reduction gears 6 19 Boom swing cylinder 6 20 Grease points Bucket 6 20 Grease points Boom and arm 6 20 Grease points Blade 6 20 Every 10 hours Engine oil level 6 21 Engine coolant level 6 22 Hydraulic oil level 6 23 Fuel filter water separator...

Page 5: ... Pilot line filter 6 53 Travel reduction gears 6 54 Valve clearance 6 54 Injection nozzle 6 54 Every 2000 hours Air cleaner 6 55 Engine coolant 6 58 Hydraulic oil suction filter 6 61 Hydraulic hoses 6 62 Valve seat 6 62 Injection timing 6 62 Injection pump 6 62 Biodegradable hydraulic oil 6 63 Every 5000 hours Hydraulic oil 6 65 When necessary Cab and working lights 6 67 Cab air filter 6 70 Fuel t...

Page 6: ...1 Dimensions 8 4 Weights 8 7 9 ACCESSORIES Direct fit buckets 9 1 Klac type buckets 9 3 Standard buckets with mechanical coupler 9 4 Standard buckets with Hydraulic pin grabber coupler 9 6 Auxiliary hydraulic circuits 9 8 Hydraulic oil breaker auger 9 26 Quick coupling system Klac type 9 27 Quick coupling system Mechanical pin grabber type 9 34 Quick coupling system Hydraulic pin grabber type 9 39...

Page 7: ...e of special attachments accessories or equipment consult your NEW HOLLAND CONSTRUCTION Dealer in order to make sure that any adaptations or modifications made are in keeping with the machine s technical specifications and with prevailing safety requirements Any modification or adaptation which is not approved by NEW HOLLAND CONSTRUCTION may invalidate the ma chine s initial conformity with safety...

Page 8: ...rting and lifting people is considered inappropriate and is prohibited Electro Magnetic Compatibility EMC Interference may arise as a result of add on equipment that may not necessarily meet the required standards As such interference can result in serious malfunction of the unit and or create unsafe situations you must observe the following The maximum power of emission equipment radio telephones...

Page 9: ... manual and by the signs on the machine Routine service can include Fueling Cleaning Washing Topping up fluid levels Greasing Replacing consumable items such as light bulbs Periodic service conversions and repairs Periodic service consists of activities that are necessary to maintain the expected life of the NEW HOLLAND CON STRUCTION machine These activities have defined in tervals Trained service...

Page 10: ... this NEW HOLLAND CONSTRUCTION machine should be old enough to possess a valid local vehicle operating per mit or meet other applicable local age requirements These persons must demonstrate the ability to operate and service the NEW HOLLAND CONSTRUCTION ma chine in a correct and safe manner 1 4 ...

Page 11: ...he control valves The control valves distribute the hydraulic fluid to the various cylinders and hydraulic motors employed A cooling system maintains the hydraulic fluid at normal operating temperature SMIL18MEX0107EA 1 Cab version SMIL18MEX0108EA 2 Canopy version When ordering parts obtaining information or seeking assistance always supply your NEW HOLLAND CONSTRUC TION Dealer with the type and P...

Page 12: ...of the upper frame SMIL19MEX0675AB 3 1 Product Identification Number PIN ______________ 2 Type Model designation______________________ SMIL16MEX3219AA 4 Engine The engine serial number A is located on the engine name plate SMIL16MEX1461AB 5 ID label The ID label B is attached on the cylinder head cover SMIL16MEX1290AA 6 1 6 ...

Page 13: ...sure to read before using the engine Also the emission decal describes details regarding the engine only SMIL19MEX0700AA 7 Roll Over Protective Structure ROPS 1 Machine Models 2 Product Part Number 3 Maximum machine mass 4 ISO compliant SMIL19MEX0677AA 8 SMIL18MEX0422AA 9 Component serial numbers Hydraulic pump Swing reduction gear Travel reduction gears Travel control valve Attachment control val...

Page 14: ... the storage com partment NOTE for the canopy version you can store the manual in the storage compartment located behind the operator s seat Make sure it is always complete and in good condition If you wish to obtain extra copies or copies in languages other than that of the country of use consult your NEW HOLLAND CONSTRUCTION Dealer SMIL19MEX0757BA 1 1 8 ...

Page 15: ...is manual to indicate the sides as they are seen from the operator s seat when the travel motors are positioned at the rear and the operator is facing the direc tion in which the machine advances forward A Front B Rear C Right hand side D Left hand side E Travel motor F Idler wheel SMIL16MEX0357BB 1 1 9 ...

Page 16: ...s Standard version SMIL18MEX0105FB 1 1 Bucket 8 Oil cooler 2 Bucket tooth 9 Radiator 3 Boom swing cylinder 10 Engine 4 Tool box 11 Main pump 5 Swing motor 12 Hydraulic central joint 6 Fuel tank 13 Main control valve 7 Hydraulic oil tank 1 10 ...

Page 17: ...15 Bucket control link 25 Muffler pipe 16 Side cutter 26 Counterweight 17 Bucket cylinder 27 Travel motor 18 Dipper 28 Sprocket 19 Dipper cylinder 29 Upper roller 20 Boom 30 Lower roller 21 Boom cylinder 31 Track 22 Swing post 32 Idler wheel 23 Cab Canopy 33 Dozer blade 1 11 ...

Page 18: ...MIL18MEX0106FB 3 1 Bucket 8 Oil cooler 2 Bucket tooth 9 Radiator 3 Boom swing cylinder 10 Engine 4 Tool box 11 Main pump 5 Swing motor 12 Hydraulic central joint 6 Fuel tank 13 Main control valve 7 Hydraulic oil tank 14 Angle blade cylinder 1 12 ...

Page 19: ...tter 27 Travel motor 17 Bucket cylinder 28 Sprocket 18 Dipper 29 Upper roller 19 Dipper cylinder 30 Lower roller 20 Boom 31 Track 21 Boom cylinder 32 Idler wheel 22 Swing post 33 Angle dozer blade 23 Cab Canopy 34 Additional counterweight 24 Muffler 35 Bucket control rod 25 Muffler pipe 1 13 ...

Page 20: ...ours or two 2 years whichever comes first In the absence of a device to measure the hours of use the engine has a warranty period of two 2 years Constant speed 19 0 37 0 kW 25 8 50 3 Hp 3000 RPM or higher 1 500 hours or two 2 years whichever comes first In the absence of a device to measure the hours of use the engine has a warranty period of two 2 years Constant speed 19 0 37 0 kW 25 8 50 3 Hp Le...

Page 21: ...t modification alteration tampering disconnection improper or inadequate maintenance or use of non recommended fuels and lubricating oils accident caused damage and replacement of expendable items made in connection with scheduled maintenance YANMAR disclaims any responsibility for incidental or consequential such as loss of time inconve nience loss of use of equipment engine or commercial loss Ow...

Page 22: ... operation for maintenance checks and verification test for functions is required The total operating hours for maintenance and verification test for functions should not exceed 100 hours per year However there is no limitation on the operating hours for emergency use Keep a log of the number of hours the engine is operated for both emergency use and non emergency use Also note the reason for the ...

Page 23: ...not avoided could result in death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find th...

Page 24: ... num ber call the national number U S A and Canada only 1 888 258 0808 This number will direct you to the state or regional utility that assists with excavation activity NOTE Check with local authorities for laws regulations and or strict penalties requiring you to locate and avoid existing utilities Call all utility companies before you perform any machine operation After you locate any buried ut...

Page 25: ...oved Always close access doors or panels before you operate the machine Dirty or slippery steps ladders walkways and platforms can cause falls Make sure these surfaces remain clean and clear of debris A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment DO NOT allow anyone to enter the work area Raised equipment and or loads can fall unexp...

Page 26: ...cially around hot components such as the engine transmission ex haust battery etc More frequent cleaning of your ma chine may be necessary depending on the operating en vironment and conditions At least once each day remove debris accumulation around moving components such as bearings pulleys belts gears cleaning fans etc More frequent cleaning of your machine may be necessary depending on the ope...

Page 27: ...ecting components are a certified system Any damage fire corrosion or modification will weaken the structure and reduce your protection If this occurs THE PROTECTIVE STRUC TURE MUST BE REPLACED so that it will provide the same protection as a new protective structure Contact your dealer for protective structure inspection and re placement After an accident fire tip over or roll over the following ...

Page 28: ...ied cables and other services Contact your local utilities or authorities as appropriate to determine the locations of services Make sure that the machine has sufficient clearance to pass in all directions Pay special attention to overhead power lines and hanging obstacles High voltage lines may require significant clearance for safety Contact local authorities or utilities to obtain safe clearanc...

Page 29: ... any other items which could get caught up in machinery Different types of job will require different types of pro tective equipment Items such as hard hats safety shoes heavy gloves reflector type jackets respirators ear protection and eye protection may be required Be fore starting a job determine what protective equip ment will be necessary Use this equipment at all times Do not attempt to oper...

Page 30: ...RUCTION make sure the diameter of the pins and the width between the bucket lugs meet the dimensions needed to fit the quick coupler pins washers bushings etc Consult your NEW HOLLAND CONSTRUCTION Dealer Operating the machine When working on a public highway use standard traf fic signs and take into consideration the working range of the upperstructure and its attachments Local or na tional regula...

Page 31: ...that the machine the equipment and the tool are suitable for the work to be carried out 2 Make sure that the machine is in good condition and that servicing intervals are complied with 3 Check the track tension adjustment and the play in equipment linkages 4 Make sure that the operator s seat and adjustment controls are in good condition and then adjust the seat to suit the operator s size and wei...

Page 32: ...oid such risks Also before using these products read the manufacturer s instruc tions concerning their use If hydraulic fluid penetrates the skin call a doctor immediately Coolant solution is toxic Avoid contact with skin eyes and clothing Antidote External rinse thoroughly with water and remove soiled clothes Internal do not induce vomiting Rinse the mouth out with water Seek medical advice Eyes ...

Page 33: ...vided with the implement Implement operation and maintenance For the implement operation and maintenance refer to the operator s manual provided with the implement Safety area The safety area is the space necessary for the machine to operate at the maximum range of the tool and at full swing 360 plus 2 m 6 56 ft 1 Working area 2 Safety area SMIL13CEX2517AB 1 2 11 ...

Page 34: ...al legislation and available resources Do not allow coolant mixtures to get into the soil Col lect and dispose of coolant mixtures properly Do not open the air conditioning system yourself It contains gases that should not be released into the at mosphere Your NEW HOLLAND CONSTRUCTION dealer or air conditioning specialist has a special ex tractor for this purpose and can recharge the system proper...

Page 35: ...as with poor or impaired visibility Make sure that you and the signalman understand the signals to be used Start the engine PDE0002ATBP1 1 Shut down the engine PDE0002TBP1 2 Come to me Wave hands back and forth palms inwards PDE0003ATBP1 3 Move away from me Wave hands back and forth palms outwards PDE0003TBP1 4 Go this far PDE0004ATBP1 5 All stop and hold PDE0004TBP1 6 2 13 ...

Page 36: ...k and forth PDE0005ATBP1 7 Emergency stop Wave hands back and forth PDE0005TBP1 8 Raise load or tool PDE0006ATBP1 9 Lower load or tool PDE0006TBP1 10 Slowly raise the load or tool PDE0007ATBP1 11 Slowly lower the load or tool PDE0007TBP1 12 2 14 ...

Page 37: ...vement stop moving hand and clench fist PDE0008ATBP1 13 Turn machine right swing load right To stop movement stop moving hand and clench fist PDE0008TBP1 14 Raise tool PDE0009ATBP1 15 Lower tool PDE0009TBP1 16 Lift boom PDE0010ATBP1 17 Lower boom PDE0010TBP1 18 2 15 ...

Page 38: ...2 SAFETY INFORMATION Retract dipper PDE0011ATBP1 19 Extend dipper PDE0011TBP1 20 Fill tool PDE0012ATBP1 21 Empty tool PDE0012TBP1 22 2 16 ...

Page 39: ...ety signs with a soft cloth water and gentle detergent NOTICE do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may damage or remove safety signs Replace all safety signs that are damaged missing painted over or illegible If a safety sign is on a part you or your NEW HOLLAND CONSTRUCTION dealer replaces make sure that you or your NEW HOLLAND CONSTRUCT...

Page 40: ...gn or other machine sign make sure you position it as shown below SMIL18MEX0917GB 1 Cab version A Cab door E Hydraulic tank and fuel tank B Cab window Right hand F Cowl support engine compartment C Console box Right hand G Console box Left hand D Tool box cover 2 18 ...

Page 41: ...FORMATION SMIL18MEX0918GB 2 Canopy version A Console box Left hand D Hydraulic tank and fuel tank B Counterweight E Cowl support engine compartment C Console box Right hand F Accumulator of the solenoid valve 2 19 ...

Page 42: ...ous injury D0123A Location this signs is located on the counterweight Quantity 2 Part number 98MJ 07370 This sign cautions the operator that entry into the work range of the upper structure is forbidden while the engine is running SMIL19MEX0710AA 4 3A Engine access door support caution Stop the en gine WARNING Entanglement hazard Always stop the engine and engage the park ing brake unless otherwis...

Page 43: ...trate the skin and cause infection or other injury To prevent personal injury Relieve all pressure before discon necting fluid lines or performing work on the hydraulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injur...

Page 44: ...his sign warns to never touch the engine or the muffler when they are still hot SMIL19MEX0703AA 7 4 Lifting location Location these signs are located on the boom Quantity 2 Part number 91M8 05110 This sign shows the location where a sling is attached to handle the excavator Never use any location other than the lifting location that this sign shows SMIL18MEX0602AA 8 5 Lashing point sign Location t...

Page 45: ...nning Turn off the en gine and relieve all pressure from pressurized systems before servicing the machine Failure to comply could result in death or se rious injury W0905A Location this sign is located on the right hand side of the hydraulic oil tank Quantity 1 Part number 91N6 03112 This sign warns you not to open the filler cap while engine running or at high hydraulic oil temperature This sign ...

Page 46: ...eep the battery away from sparks open flames and other ignition sources Never charge a frozen battery Failure to comply could result in death or se rious injury W0005A WARNING Improper operation or service of this machine can result in an accident Before working on any component s of the electrical circuit put the ignition key in the off shut down position When disconnect ing batteries always disc...

Page 47: ...t number 91M8 06111 This sign warns the operator that entry into the work range of the attachment is forbidden while the engine is running SMIL19MEX0704AA 12 9 Combined hydraulic attachment sign Location this sign is located on the hydraulic oil tank Quantity 1 Part number 97MK 03110 This sign indicates how position the three way valve to select the single action hydraulic attachment circuit or th...

Page 48: ...ever in the raised position 3 Stop the engine 4 Remove the key SMIL16MEX0015AA 15 12 Safety front window Location these signs are located on the both side window of the cab Quantity 2 Part number 97MH 07351 Be careful that the front window may be promptly closed During the machine movements the window could fall in juring the operator SMIL19MEX0708AA 16 13 Dozer blade operation Location this sign ...

Page 49: ...d how to use the emer gency exit right hand side window In case of emergency use the hammer to break the right hand side window of the cab SMIL16MEX0012AA 18 15 Emergency stop of the engine Location this sign is located on the left hand side of the cab next to the windshield washer reservoir Quantity 1 This sign indicates that only in case of emergency the operator can stop the engine by operating...

Page 50: ...d flammable Do not smoke while handling fuel Keep fuel away from flames or sparks Shut off engine and remove key before servicing Always work in a well ventilated area Clean up spilled fuel immediately Failure to comply could result in minor or moderate injury C0195A Location this sign is located on the right hand side of the fuel tank Quantity 1 Part number 91MJ 01140 This sign shows the position...

Page 51: ...k which pattern is active Failure to comply could result in death or se rious injury W1577A The machine control pattern can easily be changed to the ISO type or to the SAE type by changing the position of the lever pattern How to use 1 Move the lever to the ISO or SAE position Location this sign is located on the left hand side door of the cab canopy Quantity 1 51543940 24 2 29 ...

Page 52: ... is located on the right hand side window of the cab Canopy location this sign is located on the right hand side of the canopy Quantity 1 Part number 91M9 07243 This sign shows that work near overhead high voltage electric lines must not be done without checking before hand that all necessary measures have been taken to re spect the minimum distances The cab canopy and or the boom may collide with...

Page 53: ... 450 psi High heat will cause the safety plug to blow out of the accumulator and the escap ing nitrogen will propel the accumulator at a dangerous rate of speed Failure to comply could result in death or se rious injury W0958A Location this sign is located on the accumulator of the solenoid valve Quantity 1 Part number 91N6 03201 This sign warns that accumulator is filled with high pres sure gas s...

Page 54: ...and side of the canopy Quantity 1 Cab part number 97MK 07281 Canopy part number 97MK 07291 This sign describes the functions of operation levers SMIL17MEX2754AA 29 24C Functions of operation levers Cab location this sign is located in right hand window of the cab Canopy location this sign is located on the right hand side of the canopy Quantity 1 Cab part number 94MH 07220 Canopy part number 94MH ...

Page 55: ...tion engine electrical means or both SMIL19MEX0725AA 32 27 Frame general warning Cab location this sign is located on the left hand side of the cab Canopy location this sign is located on the right hand side of the canopy Quantity 1 Part number 97MJ 04100 This sign warns you to refill the recommended hydraulic oil up to the specified level When lift the excavator ensure that the wire rope is prope...

Page 56: ...number 91K7 07310 This sign indicates that the vehicle uses a fluorinated greenhouse gas and shows 1 The designation for such gas 2 The quantity of the gas included on the air conditioning system 3 The Global Warming Potential GWP of the gas 1 kg 2 2 lb of R134a is equal to 1 43 t of GWP SMIL19MEX0718AA 34 29 Beacon light Location this sign is located on the rear outside of the cab canopy Quantity...

Page 57: ... when the machine has to be transported on a trailer SMIL19MEX0713AA 37 32 Battery disconnect switch Location this sign is located near the battery disconnect switch inside the hydraulic tank compartment Quantity 1 Part number 97MJ 05120 This sign warns to read the operator s manual before dis connect the battery SMIL16MEX0942AA 38 33 Load handling optional Cab location this sign is located on the...

Page 58: ...ETY INFORMATION 34 Biodegradable hydraulic oil Location this sign is located on the hydraulic tank Quantity 1 This sign indicates that the vehicle can use biodegradable hydraulic oil SMIL19MEX0729AA 40 2 36 ...

Page 59: ... Cab door CAUTION Pinch hazard Be careful not to get your hand clothes etc caught in the door when closing it Failure to comply could result in minor or moderate injury C0046A To open the door use the handle 1 from the outside and use the handle 2 from the inside SMIL16MEX0364BA 1 SMIL18MEX0118AA 2 3 1 ...

Page 60: ...an be latched in completely open position To latch or unlatch the door operate the lever 3 NOTICE do not leave the door half open Fix it in a latched position Before performing work with the door open lock it securely SMIL18MEX0118AA 3 3 2 ...

Page 61: ...us injury W0141A WARNING Fall hazard When entering or exiting the cab never use the control levers as handholds Always mount and dismount the machine in a safe way Maintain a three point contact with steps ladders and or handholds Failure to comply could result in death or se rious injury W1340B To get in or out of the machine always face the machine and use the handrails and track shoes Ensure sa...

Page 62: ... seat can be positioned over a range of 52 mm 2 in SMIL18MEX0121AA 1 Seat back angle adjustment Hold the lever B in the raised position Move with the seat back to the desired position Release the lever B NOTE the seat back can be adjusted over a range of 5 25 with 18 locking positions SMIL18MEX0122AA 2 Weight adjustment Lower the lever C to decrease the rigidity of the sus pension Raise the lever ...

Page 63: ...to comply could result in death or se rious injury W0046C Sit comfortably on the operator s seat Pull out a long section of belt D Engage the belt in the fastening system E NOTE if the section of belt pulled out is not long enough release it so it rolls up and then pull it out again To release the seat belt press down the releasing lever of the fastening system E NOTICE the seat belt must be kept ...

Page 64: ...rols pattern and change the position of the valve accord ingly Refer to page 4 13 Control levers Pattern ISO type Left hand control lever 1 The dipper arm extends 2 The dipper arm retracts 3 The upper structure swings to the left hand side 4 The upper structure swings to the right hand side NOTE the movement speed of the arm or of the swing depends on the control lever tilt angle In the intermedia...

Page 65: ...es 7 The bucket retracts filling 8 The bucket extends dumping NOTE the movement speed of the boom or of the bucket depends on the control lever tilt angle In the intermediate position two movements can be obtained simultaneously SMIL16MEX3076AB 4 SMIL16MEX1463AB 5 SMIL18MEX0125AB 6 3 7 ...

Page 66: ...speed of the arm or of the swing depends on the control lever tilt angle In the intermediate position two movements can be obtained simultaneously NOTE when the upper structure swing control is re leased the upper structure may continue to rotate due to the force of inertia In this event make allowance for the extra movement by releasing the control slightly earlier SMIL16MEX3077AB 7 SMIL16MEX1462...

Page 67: ...retracts 7 The bucket retracts filling 8 The bucket extends dumping NOTE the movement speed of the boom or of the bucket depends on the control lever tilt angle In the intermediate position two movements can be obtained simultaneously SMIL16MEX3079AB 10 SMIL16MEX1463AB 11 SMIL18MEX0127AB 12 3 9 ...

Page 68: ...machine around its center axis a d opposite simultaneous rotation of the tracks with consequent clockwise rotation of the machine around its center axis a b c d positions to move one track only Con sequently the machine steers pivoting on the stationary track SMIL16MEX0915BA 13 Travel mode selector switch The travel mode selector switch allows to set two different travel speed ranges Low speed ran...

Page 69: ...tion Press the pedal to left hand side 2 to swing the boom to the left hand direction NOTICE make particular attention when swing the boom to the left hand side the attachment may collide with the cab canopy SMIL19MEX0754BA 15 Auxiliary pedal if equipped The auxiliary pedal A allows to control the main auxiliary hydraulic circuit This circuit is intended to operate attach ments like hydraulic brea...

Page 70: ...3 CONTROLS AND INSTRUMENTS Footrest SMIL19MEX0775BA 17 3 12 ...

Page 71: ...dshield upward Hold both grips 1 and back into the storage position Release both grips carefully until the lock latches are in the locked position NOTICE be carefull of USB key when open the front win dow It is recommended to use a nano USB key It is recommended to use a nano USB key with overall maxi mum length as reported to page Radio SMIL16MEX0035AB 1 Closing Hold the grips 1 located on both s...

Page 72: ...o page 3 6 3 Armrest 4 Engine speed control switch refer to page 3 16 5 Main light switch This switch activates the head light and the work light in two steps The first step activates the head light and the cluster illu mination lamp The second step activates the work light and the indicator lamp on the switch 6 Hydraulic quick coupling system switch optional 3 14 ...

Page 73: ...aulic quick coupling sys tem switch is pressed to disengage the moving hook The buzzer stops when the switch is released to engage the moving hook To connect or disconnect an attachment proceed as follows 1 Place the attachment in full curled position for discon necting 2 Slide the switch mechanism then press and hold the hydraulic quick coupling switch 6 in release position 3 Operate the hand con...

Page 74: ...n locked position A all the functions are disabled NOTICE never use the safety lock lever as a hand hold when get in or out the machine B Unlocked position when the safety lever 1 is in un locked position B the machine is operative SMIL16MEX2743AA 1 Engine speed control The knob 1 is used to increase or decrease the rotation speed of engine RPM See the relevant decal locate on the left hand consol...

Page 75: ...allation NOTICE do not break the windshield of the cab except when it is absolutely necessary such as to escape in an emergency WARNING Avoid injury A safety sign indicates which window to use as an emergency exit Remove this window only in an emergency Do not place any object that could be an obstacle in case of evacuation in front of this window Failure to comply could result in death or se riou...

Page 76: ...n electric pump which is operated from the wiper and washer switch NOTICE never operate the windshield washer control when the reservoir is empty This could cause damage to the electric pump Remove the cap to add windshield washing fluid NOTICE in cold weather add anti freeze to the wind shield washer water SMIL19MEX0755BA 1 3 18 ...

Page 77: ...e 10 Cigarette lighter and 12 V power supply socket the device is active with the starter key in ON position or while the engine is running To operate the cigarette lighter push it down to engage its heating position NOTICE if you continuously push in the cigarette lighter you can cause serious damage to the device and the ma chine electrical system NOTICE connect only 12 V 120 W devices to the so...

Page 78: ... the red warning light in the instrument cluster is OFF SMIL16MEX0390AA 2 Travel alarm switch optional The travel alarm switch 7 when pressed activates a buzzer to alarm surrounding the machine when the ma chine travels forward and backward SMIL16MEX0391AA 3 Auto idle switch The auto idle switch 9 is used to actuate or cancel the auto idle function When the switch actuated and all control levers a...

Page 79: ... is below 10 C 50 F turn the starter switch to ON position and wait the preheat pilot lamp turns off Then start the engine by turning the starter switch to the START position NOTE the starter key is also used to lock the cab door the side hoods and the storage compartment SMIL19MEX0717AA 5 Washer wiper switch cab version only The washer wiper switch 12 activates the wiper and the washer in two ste...

Page 80: ...s dozing of soft soil or mud Do not forcibly push down or dig deeply with the blade When operating in an area with many rocks and stones pay attention not to damage the blade NOTICE during blade operations avoid application of concentrated or lateral load to the blade Severe dam ages may be caused to the blade structure When the blade is used as an outrigger during the opera tion check that the gr...

Page 81: ...e move left hand the slider to tilt the dozer blade leftward C maximum angle 25 move right hand the slider to tilt the dozer blade right ward D maximum angle 25 NOTICE never jack up or lift the machine with the angle blade placed at an angle NOTICE stability of the machine is affected with blade at angle keep at neutral position NOTICE before start the working operations or traveling up or down on...

Page 82: ...on of the machine Daily in spection should be performed When the cluster provides a warning immediately check the problem and perform the required action SMIL19MEX0730FB 1 1 Engine coolant temperature gauge 8 Engine pre heat pilot light 2 Fuel gauge 9 Overload warning light 3 Main display 10 Up left hand button 4 Air cleaner warning light 11 Down right hand button 5 Hydraulic quick coupler unlock ...

Page 83: ...le SMIL16MEX0379AA 2 2 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The red range A and the warning light B turn ON and a buzzer sounds when the level of fuel is below 5 5 L 1 5 US gal Fill the fuel when the red range A shows and the warning light B is ON NOTICE if the fuel gauge lights up the red range or the warning light is ON even though the machine is on the normal ...

Page 84: ...urned OFF the red light 5 turns OFF and the buzzer stops SMIL19MEX0731AA 6 6 Engine oil pressure warning light The engine oil pressure warning red light 6 is ON and the buzzer sounds when the oil pressure is low If the red light 6 is ON during engine operation stop the engine immediately SMIL19MEX0731AA 7 7 Battery charging warning light The battery charging warning red light 7 is ON and the buzze...

Page 85: ...erload warning red light 9 is ON when the ma chine is overloaded The overload warning alarm is in tended to avoid lifting of excessive loads SMIL19MEX0731AA 10 10 Up left hand button Press the button 10 to navigate up or left within the dis play and to increase an input value SMIL19MEX0731AA 11 11 Down right hand button Press the button 11 to navigate down or right within the display and to decrea...

Page 86: ...zer stop button Press the button 13 to select the menu Press the button 13 to stop the buzzer when the buzzer sounds SMIL19MEX0731AA 14 14 High speed travel light The high speed travel light 14 is ON when the high speed mode is selected by means of the travel mode selector switch located on the right hand travel lever SMIL19MEX0731AA 15 3 28 ...

Page 87: ...3 CONTROLS AND INSTRUMENTS Air conditioning control SMIL16MEX2336FB 1 1 Fan switch 2 Temperature control switch 3 Outlet control louver air conditioner only 3 29 ...

Page 88: ...air temperature turn clockwise the tem perature control switch To increase the air temperature turn counterclockwise the temperature control switch SMIL16MEX2338AA 3 Outlet control louver The outlet control louver 3 can be closed when the air conditioning system is OFF in order to avoid the contam ination of the air duct by insects or powder When the air conditioning system is ON the outlet contro...

Page 89: ...peeds of ventilation The first step activates the low fan speed of ventilation The second step activates the high fan speed of ventila tion The outlet control louvers 2 if open allows you to control the direction of air Furthermore it can be closed in order to avoid air duct contamination by insects or powder 3 31 ...

Page 90: ...low to the heater heat exchanger during summer operation For win ter operation you have to open the valve to get hot coolant to circulate through the heater core A winter position B summer position NOTE turn the heater valve clockwise to close the valve SMIL19MEX0392BA 2 3 32 ...

Page 91: ...t Located below the operator s seat this compartment is used to store various objects Lock and unlock the storage compartment with the starter key NOTE for the canopy version there is a storage compart ment located behind the operator s seat SMIL19MEX0757BA 1 3 33 ...

Page 92: ...d close the door The room light selection switch is equipped to select either one of the following status OFF the light is turned off always ON the light is turned on always NOTICE make sure that the cab internal lighting is turned off after using it Leaving it turned on may drain out the battery SMIL16MEX1428BA 1 3 34 ...

Page 93: ...ction knob file search and SEL button 3 MODE button Audio mute Radio button 4 UP DOWN radio seek buttons 5 Pre set memory buttons 6 Pre set scan SCAN Best Station Memory BSM button 7 UP DOWN track buttons 8 USB function 9 Auxiliary AUX IN function 10 Liquid Crystal Display LCD screen 3 35 ...

Page 94: ...e level will be shown in VOLUME xx on the LCD screen B Turn the volume up down button A left hand to de crease the volume level After 5 s of volume indication the LCD screen B will return to the previous mode Initial volume level set up I VOL is the volume level the unit will play at when next turned on To adjust the I VOL level press and hold VOL button A for longer than 2 s The current volume le...

Page 95: ... when another function is activated SMIL17MEX2806AA 3 BASS control To adjust the bass level first select the bass mode by pressing the SEL button A until BASS indication ap pears on the LCD screen B Within 5 s of choosing the BASS mode turn the se lection knob B right hand left hand to adjust the bass level as desired The BASS level will be shown on the LCD screen B from a minimum of BASS 7 to a m...

Page 96: ...right hand left hand to adjust the FADER as desired The fader position will be shown on the LCD screen B from FAD 10F full front to FAD 10R full rear The LCD screen B will automatically return to the nor mal indication in 5 s after the last adjustment or when another function is activated Equalizer EQ control You can select an equalizer curve designed for four mu sic types CLASSIC POP ROCK JAZZ by...

Page 97: ...u press the buttons 3 Mode audio mute and radio button Mode button Press the mode button A to select RADIO FM1 FM2 AM USB AUX BT MUSIC If there is no USB AUX Bluetooth Phone connected it would not display USB AUX BT when you press mode button A SMIL17MEX2806AA 4 Audio mute button Press and hold the audio mute button A for 2 s to mute volume and MUTE mark will blink on the LCD screen Press the audi...

Page 98: ...e buttons A shortly will recall your favorite pre set radio stations To store your favorite stations into any of the 6 pre set memories in each band AM FM use the following procedure A Turn the radio ON and select the desired band B Select the first station to be pre set using the auto matic seek tuning control button C Press the chosen pre set button to store your selected station into and contin...

Page 99: ...equency Press the SCAN button A momentarily again to re main on the station currently being heard Best station memory BSM Press the BSM button A for longer than 2 s to activate the BSM tuning feature which will automatically scan and enter each station into memory If you have already set the pre set memories to your favorite stations activating the BSM tuning feature will erase those stations and ...

Page 100: ...USB key when open the front win dow It is recommended to use a nano USB key with over all maximum length L 27 mm 1 06 in SMIL18MEX0051AA 10 7 UP DOWN track buttons File selection function This button is used to select file up down Each time the up track file select A is pressed file number is increased Each time the down track file select B is pressed file number is decreased Cue review functions ...

Page 101: ...n If you want to search the file in the located directory turn right hand left hand the selection knob C con secutively Press the selection button C when you find the wanted file The unit will then play the selected file For instance the file search changes in Dir01 as fol lows File01 File02 File03 File04 File01 MP3 directory file configuration SMIL17MEX2806AA 12 ROOT Directory01 File01 File02 Fil...

Page 102: ...utton and hold the button for more than 2 s while you play an MP3 file RPT will flash on the display The system will play all the files in the selected directory on repeat until you cancel repeat mode To cancel repeat mode press the RPT button again or activate the scan or random modes RPT will no longer flash on the display SMIL17MEX2806AA 15 Random play selector RDM During USB play press RDM but...

Page 103: ...he AUX IN function connect the external audio device using the AUX cable 3 5 mm an push the MODE button B to switch the AUX IN mode If an audio file from an external Audio device is playing the music sounds through the speakers of the cab Push the MODE button B to switch other radio modes and leave the AUX IN mode SMIL17MEX2806AA 17 3 45 ...

Page 104: ... death or serious injury W0238A Side hood The side hood A allows to access to the compartment including the hydraulic oil tank the fuel tank the filling plug of the radiator coolant and the battery disconnect switch SMIL16MEX1451AA 1 Engine access door The engine access door B allows to access to the engine compartment including the filling plugs of the engine oil and the air cleaner SMIL16MEX1450...

Page 105: ...artment SMIL16MEX1438AA 3 Closing 1 Lightly lift up the side hood lower the lifting stem and use the handle to lower the side hood gently NOTICE when you lower the hood make sure that the hood does not contact the cab Machine damage could result 2 Make sure to close the side hood firmly 3 Use the starter key to lock the hood SMIL16MEX1455AA 4 4 Pull the hook in order to unlock the engine access do...

Page 106: ... Position the mirror A on the bracket B as shown in the figure aside Horizontally adjust the mirror location in order to maximize visibility The mirror inclination depends on the height both of the seat and the operator SMIL16MEX1510BB 1 Vertically adjust the mirror location so that the left rear end of the machine may be visible from the operator s seat Operate both the mirror A and the bolt C SM...

Page 107: ...ntally adjust the mirror location in order to maximize visibility The mirror inclination depends on the height both of the seat and the operator SMIL16MEX1511BB 3 Vertically adjust the mirror location so that the right rear end of the machine may be visible from the operator s seat Operate the mirror D SMIL16MEX1509AB 4 3 49 ...

Page 108: ...s to the battery disconnect switch The battery disconnect switch allows to cut off any power supply in the electrical system of the machine NOTE when the switch is turned to OFF position all elec trical circuits are cut off and the stations stored on the ra dio presets and the time set for the clock will be cleared SMIL16MEX1439AA 1 Place the battery disconnect switch in the I position dur ing nor...

Page 109: ... Never fill the tank when the engine is running 3 Wipe up spilled fuel immediately Failure to comply could result in death or serious injury W0099A Use the starter key to unlock the door 1 located in the upper part of the side hood SMIL16MEX1435AA 1 Open the door to access to the filling cap 2 of the fuel tank SMIL16MEX1471BA 2 3 51 ...

Page 110: ...moisture elimination product water draining agent in the fuel tank because It may damage the engine NOTE in cold weather use fuel corresponding to the am bient temperature NOTICE in cold weather fill the fuel tank after each work ing day to prevent the formation of condensation When install the fuel cap 3 be sure to fit it in the neck accurately and then turn it all the way to the stopper to lock ...

Page 111: ...Always mode the password is required whenever the operator start the engine Interval mode the password is required when the op erator starts the engine first The operator can restart the engine within the interval time without inputting the password The interval time can be set maximum 2 days For example if the operator sets 5 minutes interval time the ESL system is re activated after 5 minutes ti...

Page 112: ... To change the password input 5 to 10 digits and press Enter 1 Delete 2 Enter NOTE the default password is 00000 NOTICE If the operator forgot or lost the password con tact your authorized NEW HOLLAND CONSTRUCTION dealer SMIL16MEX0384AA 2 4 2 ...

Page 113: ...A WARNING Toxic gas and asphyxiation hazard Diesel exhaust contains dangerous compounds Never operate the engine in a closed building or area Proper ventilation is required under all circumstances Failure to comply could result in death or serious injury W1302A 1 Check that there is no abnormality in the machine 2 Confirm that the engine access door and the side hood are closed and locked 3 Confir...

Page 114: ...ngine running takes approximately 1 s to stabi lize after it has been cranked up Release the starter key as soon as the engine is run ning regularly SMIL19MEX0731AA 5 NOTICE the cranking up of the engine may be difficult in severe winter climates If the engine does not start after 10 s of operation of the starter motor turn the key to OFF position and wait 2 min before attempting a new cranking NO...

Page 115: ...ver to mid range speed 3 Set the safety lock lever to UNLOCK position frontward position 4 Operate the bucket control lever for 5 min NOTICE do not operate any control lever except the bucket control lever 5 Set the engine speed lever to high speed 6 Operate the bucket control lever and the arm lever for approximately 5 10 min with no load NOTICE operate only the bucket control lever and the arm c...

Page 116: ...ss of service due Tightly close the breather cap of the hydraulic tank to prevent invasion of sand and dust to the hydraulic circuits Make sure to thoroughly clean the grease fittings before greasing any lubrication point of each pin and bush Make sure to clean the radiator fin and oil cooler fin and the radiator grid Operation on seashore Inspect tightness of the plugs cocks bolts in each point i...

Page 117: ...gas pipes water pipes and underground installations may cause serious injury If the work takes place adjacent to high voltage power lines make sure to check the following work range Less than 57000 V 4 m 13 1 ft 57000 V or more 5 m 16 4 ft Sit on the operator s seat adjust it so as to be able to easily reach the console and then fasten the seat belt Check that the cab door is tightly secured at po...

Page 118: ...cident or failure NOTICE perform lifting operations within the specified load limit The upper structure swings when the left control lever is moved rightward or leftward The swinging speed is determined by the stroke of the lever When moving the left control lever leftward the upper structure swings leftward When moving the left control lever rightward the upper structure swings rightward When ret...

Page 119: ...ling on slopes in order to understand proper operating practices and precautions for traveling along slopes NOTICE The machine grade ability is 30 58 Never operate the engine when the incline of the machine is 30 or more The engine or the hydraulic system may be dam aged Work with the undercarriage oriented along the slope never across Always keep the travel reduction gears pointing down towards t...

Page 120: ...ging force of the bucket if necessary SMIL18MEX0132AB 3 2 The digging resistance and wearing of tooth can be reduced by putting the end of bucket tooth to the digging direction SMIL16MEX1541AB 4 3 Do not use the dropping force of the work equipment for digging NOTICE the machine can be damaged by the impact SMIL18MEX0133AB 5 4 Do not use the bucket to crack hard objects like con crete or rocks NOT...

Page 121: ...ket or attachment when lowering the bucket or attachment In cases where the machine fails and the engine stops lower the attachment using the procedure described in this manual Failure to comply could result in death or serious injury W1468A NOTICE the procedure should be completed within five minutes after the engine stops The accumulator pressure will gradually fall which will disable the abilit...

Page 122: ... 1 3 Remove the stopper bolts 1 and the nuts 2 then remove the pins 3 from the arm B and the pin 4 from the link C 4 Remove the bucket A NOTE after the removal of the pins make sure that they are not contaminated with sand or mud and that the seals of the bushing on both sides are not dam aged SMIL16MEX0041AB 2 5 Align the arm B with the holes D and the link C with the holes E then coat with greas...

Page 123: ...ore you operate the machine check which pattern is active Failure to comply could result in death or serious injury W1577A NOTICE before starting the machine make sure about the position of the lever of the machine control pattern valve 51543940 1 Use the starter key to open the panel located in the left hand side of the cab SMIL16MEX1536AA 2 SMIL16MEX1128AA 3 4 13 ...

Page 124: ...ry W1339A The machine control pattern can easily be changed to the ISO type I or the SAE type A by changing the position of the lever pattern 1 located on the pattern change valve V To change the pattern perform the following operations 1 Rotate the lever 1 from the ISO type pattern I to the SAE type pattern A or vice versa SMIL18MEX0743BA 4 Pattern ISO type Left hand control lever control functio...

Page 125: ...ype Left hand control lever control function 1 Boom lowering 2 Boom raising 3 Swing left hand 4 Swing right hand SMIL16MEX3077AB 7 Right hand control lever control function 5 Arm out 6 Arm in 7 Bucket in 8 Bucket out SMIL16MEX3079AB 8 4 15 ...

Page 126: ...ion Smooth operation Low noise Harmless for paved road Easy handling Resistant Large traction force Excellent Good Normal Rubber track warranty The warranty does not cover such damages to the rubber tracks resulting from improper working or if their tension is inaccurate Forbidden operations Do not carry out the following operations Do not travel nor work on following surfaces Gravel Rugged and so...

Page 127: ...p it in a closed room where it will not be exposed to direct sunshine or rain LELI11E0262AA 4 When the machine travels only on one side of the track and keeps the other side floating the track may come off of the rollers or get damaged LELI11E0263AB 5 Precautions for use Use care of the following when working Rubber tracks slip easily on icy surfaces Take the necessary safety precautions Avoid mak...

Page 128: ...se substances wash them with water The rubber tracks have to be used with a temperature range between 25 C 13 F and 55 C 131 F NOTE Use the rubber tracks under proper tension to prevent them from coming off the rollers Operate the rubber track carefully even when tensioning is proper LELI11E0266AA 8 Avoid changing direction of the machine on places with different level about 20 cm 7 87 in To overc...

Page 129: ...this will risks to damage the rubber track Both ma chine sides must travel at the same level LELI11E0269AB 11 Do not change the direction of the machine with the rubber tracks positioned on earth heaps as this could cause the rubber track to come off or get damaged LELI11E0270AA 12 4 19 ...

Page 130: ...gine seizing Stop the engine after the engine temperature has dropped NOTICE make sure to run the engine in idling status before completely stopping it except for emergency 4 Turn the starter key to the OFF position 5 Remove the starter key to prevent other people using the machine SMIL19MEX0717AA 1 Emergency stop of the engine Only in case of emergency the engine can be stopped by operating the s...

Page 131: ...ty fully retract the arm and completely close the bucket NOTICE before start traveling make sure to fully raise the blade in order not to stick on the ground while travel ing NOTICE before start the work or when travelling up or down a slope position and keep the angle blade if equipped at neutral position Selection of travel speed WARNING Loss of control hazard Avoid pressing the travel speed but...

Page 132: ... line travel reverse travel Press the two pedals or pull the two levers rearwards at the same time SMIL13CEX2680AB 4 Turning to the left forward travel Press the right hand pedal or push the right hand lever forwards SMIL13CEX2681AB 5 Turning to the right forward travel Press the left hand pedal or push the left hand lever for wards SMIL13CEX2682AB 6 4 22 ...

Page 133: ...rear wards SMIL13CEX2684AB 8 Turning on the spot to the right Press the left hand pedal or push the left hand lever for wards and at the same time press the right hand pedal or pull the right hand lever rearwards SMIL13CEX2685AB 9 Turning on the spot to the left Press the right hand pedal or push the right hand lever forwards and at the same time press the left hand pedal or pull the left hand lev...

Page 134: ...k the location of the travel unit before you start traveling 2 Select ground as flat and solid as possible for travel ing 3 Bypass obstructions during travel 4 Travel with decreased traveling speed on rough ground 5 Encourage a large turn for changing direction and avoid abrupt pivoting turns or spinning turns as much as possible 6 Check the route to travel in advance 7 Prepare a person to signal ...

Page 135: ...ain sys tems LELI11E0219AB 12 LELI11E0218AB 13 For uphill and downhill travel approach the slope as out lined in the pictures The undercarriage shall be oriented along the slope with the blade facing the direction of travel and with the travel reduction gears on the back side The upper structure shall be aligned to the undercarriage and shall be oriented in order to grant straight visibility to th...

Page 136: ...the low idle position and then start the engine again If the engine does not start remove the starter key and place the Do not operate tag on the machine controls Get off the operator s compartment and close the cab door Block both tracks by means of wedges 3 and de fine a safe area of at least 3 m 9 8 ft around the ma chine cleaning this area from obstacles and bystanders Call the NEW HOLLAND CON...

Page 137: ... on the steps Failure to comply could result in death or serious injury W0141A Always park the machine on a level and firm ground Orient the upper structure frame parallel to the under carriage The front equipment shall be positioned on the same side of the blade as indicated in the picture Align the front equipment parallel to the upper structure Lower the bucket to the ground Lower the dozer bla...

Page 138: ...s public road LELI11E0241AB 3 If parking on a slope is unavoidable orient the undercar riage along the slope and lower and indent the bucket 1 and the dozer blade 2 into the ground Follow the park ing procedure described above and then make sure to block both tracks by means of wedges 3 as outlined in the picture SMIL18MEX0137AB 4 If the machine is parked after an emergency stop remove the starter...

Page 139: ...rear loading type trailer is used for road transport make sure that ramps are available to climb onto the trailer bed Use ramps which have sufficient width length thickness and strength The ramp slope should be 15 or less Investigate beforehand the conditions of the road to be traveled weight and size limits and special local traffic regu lations Obtain any permits required from proper government ...

Page 140: ...d to reach the resting position giving particular attention to the attachment so as not to touch the trailer bed SMIL18MEX0138AA 2 3 Stop loading when the machine is located horizontally in the trailer within the rear wheel of the trailer SMIL18MEX0139AA 3 4 Slowly turn the upper structure 180 SMIL18MEX0140AA 4 5 Lower the working equipment and the dozer blade SMIL18MEX0141AA 5 5 2 ...

Page 141: ... Set the safety lever to rearward position LOCK po sition 5 Turn off the engine and remove the starter key 6 Get off the machine 7 Use the starter key to close and secure the cab door the engine access door the tool box and the service door 8 Check the condition of the tie down points on the trailer 9 Secure the machine onto the trailer using wire ropes A to prevent the machine from swaying oscill...

Page 142: ...art the engine 5 Select the low travel mode 6 Raise the dozer blade and operate the arm and bucket controls so the bottom of the bucket is about 20 cm 7 9 in above the trailer bed NOTICE in this position traveling and steering control become opposite to each other 7 Travel slowly towards the back of the trailer and stop as you reach the ramps Operate the boom and the arm softly in order to get the...

Page 143: ...fting equipment is in good condition and all hooks are equipped with safety latches Failure to comply could result in death or serious injury W0256A WARNING Crushing hazard This operation may be dangerous You are advised to wear suitable clothing and respect all relevant safety messages Failure to comply could result in death or serious injury W0283A WARNING Hazard to bystanders ALWAYS make sure t...

Page 144: ...place 5 Install the wire rope and stay like the illustration 6 The maximum angle of the front wire rope must not exceed 60 degrees and the angle of the rear wire rope 45 degrees NOTE If there is no stay keep the angle of the rear wire rope below 15 degrees to avoid interference with the machine NOTICE it is imperative to use the sling points indi cated by the machine decals NOTICE the machine must...

Page 145: ...ply could result in death or serious injury W0259A As far as possible try to carry out repairs on spot or consult your NEW HOLLAND CONSTRUCTION Dealer NOTICE the machine must be towed very slowly over a short distance and only if it is really unavoidable Always tow the machine in alignment with the undercarriage If the machine is stuck it must be towed as follows 1 Make sure that it can be towed w...

Page 146: ...5 TRANSPORT OPERATIONS 5 8 ...

Page 147: ...ven specifications Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals Respect the maintenance intervals by checking the hour meter every day Before starting maintenance park the machine on flat firm ground away from any obstacles with the arm retracted and the bucket on the ground Lower the dozer blade if equipped until it rests...

Page 148: ... and nuts are correctly tightened Wipe off any dust engine operator s compartment etc Check for any signs of damage Engine Check the oil level and change the oil if necessary Check the coolant level Check the radiator for signs of clogging or deterioration Check the radiator fan belt tension Check the air filter is clean and not restricted Check the components for signs of leaking oil or water Che...

Page 149: ...umes normal Any strange noises Check for abnormal noise on the hydraulic components Check the components for signs of leaking oil or water Check the audible alarm devices working lights and windshield wipers Check that all circuits travel swing and tool are functioning correctly NOTICE if the slightest defect is found repair it immediately before using the machine or consult your NEW HOL LAND CONS...

Page 150: ...rk United States Biodiesel Fuel Specification ASTM D7467 provides specifications for biodiesel blends from B6 to B20 Pure biodiesel B100 specification is covered by the following requirements ASTM D6751 Standard specification for biodiesel fuel blend stock B100 for middle distillate fuels Before raw oil can be converted into usable biodiesel fuel it must undergo transesterification to remove glyc ...

Page 151: ...ty Management Program is accredited by the Na tional Biodiesel Board for producers and marketers of biodiesel fuel See the National Biodiesel Board website at www biodiesel org for more information Storage The machine should not be stored for long periods without changing the diesel fuel in the fuel system NOTICE Biodiesel is highly hygroscopic and tends to col lect water more than diesel fuel Thi...

Page 152: ...ystem is 75 L 19 8 US gal Concentrate antifreeze to be mixed 50 50 with distilled deionized water Cold climates Temperature operating range 25 25 C 13 77 F Temperate climates Temperature operating range 15 40 C 5 104 F For NEW HOLLAND CONSTRUCTION genuine lubricating oil please contact NEW HOLLAND CONSTRUC TION dealers NOTICE when operating the machine in ambient temperatures outside the above men...

Page 153: ...oling system in the above mentioned operating temperature range of the ma chine OAT EXTENDED LIFE COOLANT ANTIFREEZE is available as 50 50 PREMIXED coolant solution ready for usage CONCENTRATE antifreeze to be mixed 50 50 with distilled deionized water NOTICE if operating in extreme winter climate a coolant solution made by 60 40 antifreeze distilled deionized water mixture shall be used in order ...

Page 154: ...ating in severe winter climate consult the fuel supplier or the NEW HOLLAND CONSTRUCTION dealer for specific diesel fuel to be used The diesel fuel to be used on the machine shall be free from dust particles even minute ones have the proper viscosity have a high cetane number present great fluidity at low temperatures have low sulfur content have very little residual carbon NOTICE never use a mix ...

Page 155: ...cting oil to be replaced is not leaking Never spread fluids or lubricants on the ground or into water Consult the NEW HOLLAND CONSTRUCTION dealer or the Local Environmental Agency in order to obtain information on the correct method of disposing fluids and lubricants used on the machine Never throw away spare parts as filters or batteries Consult the NEW HOLLAND CONSTRUCTION dealer or the Local En...

Page 156: ...er the attachment to the ground and stop the engine 2 Switch the starter key to the ON position 3 Put the safety lever in UNLOCK position forward po sition SMIL18MEX0143AA 1 4 Operate the control levers from right hand to left hand and front to rear a dozen times approximately NOTE this procedure does not completely release the pressure so when operate on the hydraulic system loosen the connection...

Page 157: ...n the connections slowly and do not stand in the direction where the oil drains out SMIL19MEX0783BA 3 6 Operate the travel levers from front to rear a dozen times approximately NOTE this procedure does not completely release the pressure so when working on the hydraulic system loosen the connections slowly and do not stand in the direction where the oil drains out SMIL19MEX0775BA 4 6 11 ...

Page 158: ...ound and stop the engine 2 Switch the starter key to the ON position 3 Put the safety lever in UNLOCK position forward po sition SMIL16MEX0376AA 5 For the first auxiliary circuit proceed as follow 4 If the machine is equipped with the auxiliary pedal push it forward and rearward three times approxi mately to release the pressure NOTE this procedure does not completely release the pressure so when ...

Page 159: ...he connections slowly and do not stand in the direction where the oil drains out SMIL19MEX0128BA 7 For the second auxiliary circuit proceed as follow 6 If the machine is equipped with the left proportional switch slide it to left hand and right hand three times approximately to release the pressure NOTE this procedure does not completely release the pressure so when operate on the hydraulic system...

Page 160: ...es approximately and move the slider to left hand and right hand three times approximately to release the pressure NOTE this procedure does not completely release the pressure so when operate on the hydraulic system loosen the connections slowly and do not stand in the direction where the oil drains out SMIL19MEX0455BB 9 6 14 ...

Page 161: ... water sep arator 1 SMIL16MEX3172AB 2 5 Loosen the air vent plug 5 located on the fuel filter 2 6 Tighten the air vent plugs 4 and 5 when bubbles do not come up any more 7 Open the air vent cock located on top of the fuel in jection pump 6 8 Turn the starter switch to ON position and hold it in the position for 10 15 s to operate the fuel injection pump 6 9 Turn the starter switch to OFF position ...

Page 162: ...elding apparatus ground cable to the component on which the welding operation is to be performed Never connect the welding apparatus to the undercarriage when welding on the upper structure or vice versa Never connect the welding apparatus ground to a component of the hydraulic system To avoid damage to the electronic electrical systems always observe the following Never make or break any of the c...

Page 163: ...4 Fan and alternator drive belt x 6 25 Air conditioning compressor drive belt x 6 27 Every 50 hours Grease points Bucket x 6 28 Grease points Blade x 6 29 Swing ring gear x 6 31 Track tension x 6 32 Fuel tank drain x 6 34 Every 100 hours Fuel filter water separator x 6 35 Every 250 hours Battery x 6 37 Swing bearing x 6 40 Boom swing cylinder x 6 41 Grease points Boom and arm x 6 42 Tightening tor...

Page 164: ...s x 6 62 Valve seat x 6 62 Injection timing x 6 62 Injection pump x 6 62 Biodegradable hydraulic oil x 6 63 Every 5000 hours Hydraulic oil x 6 65 When necessary Cab and working lights x 6 67 Cab air filter x 6 70 Fuel tank strainer x 6 71 Control levers x 6 72 Plastic and resin parts x 6 72 Air conditioning system x 6 73 6 18 ...

Page 165: ...rn filter after the first 250 h of service then replace the hydraulic oil return filter ev ery 1000 h To replace the hydraulic oil return filter perform the op erations described on page 6 52 NOTE replace the hydraulic oil return filter every 200 h of service if hydraulic breaker is used continuously Pilot line filter Replace the pilot line filter after the first 250 h of service then replace the ...

Page 166: ...ricate the bucket cylinder pin head side every 10 h within the first 100 h then lubricate every 250 h To lubricate the bucket linkage and the bucket cylinder pin rod side refer to page 6 28 To lubricate the bucket cylinder pin head side refer to page 6 42 Grease points Boom and arm Grease the boom the arm and the boom swing post every 10 h within the first 100 h then grease every 250 h To grease t...

Page 167: ...dipstick 1 into the guide tube as far as it will go and then take it out 3 The engine oil level is optimal when the level is between the lower minimum B and the upper maximum A marks 4 If the oil level is at or below the lower mark on the dipstick 1 remove the fill plug 2 and pour in oil until the level reaches the upper mark NOTE make sure that the oil level is not above the up per mark maximum A...

Page 168: ...removing the filler cap while the system is hot Before removing the cap completely cover the cap using a thick cloth and slowly open the filler cap to allow the pressure to escape Do not add cold water to a hot coolant reservoir Failure to comply could result in minor or moderate injury C0031A Check the coolant level in the reserve tank every 10 h or every day Fluid OAT EXTENDED LIFE COOLANT ANTIF...

Page 169: ...ve the starter key SMIL18MEX0143AA 1 2 Open the side hood to access the hydraulic oil tank 3 The oil level is normal if between the red lines of the level gauge 1 3 If the hydraulic oil level is not in the correct range pro ceed as follows Release all pressure in the hydraulic tank Refer to page 6 10 Clean the cap 2 and the area around the cap Remove the cap 2 and supply hydraulic fluid to the hyd...

Page 170: ...he fuel filter water separator 1 to close the fuel flow 3 Loosen the drain plug 3 located at the bottom of the fuel filter water separator 4 Drain the water collected inside 5 Tighten the drain plug 3 to 1 2 N m 0 7 1 5 lb ft 6 Open the fuel cock 2 7 Prime the fuel system 8 Check for leaks SMIL16MEX0600AB 2 Priming the fuel system 1 Turn the starter switch to ON position for 10 15 s The electric f...

Page 171: ... There are three positions to check for belt tension A B and C You can check the tension at whichever position is the most accessible The proper deflection of a used belt at each position is Used belt tension A 10 14 mm 0 4 0 6 in B 7 10 mm 0 3 0 4 in C 9 13 mm 0 4 0 5 in NOTE check any indication of damage on the pulley or belt due to wear Check thoroughly to make sure that the belt is correctly ...

Page 172: ...earance 1 between the belt and the bottom of the pulley groove If there is no clearance 2 between the belt and the bottom of the pulley groove replace the belt 3 Check the belt for cracks oil or wear If any of these conditions exist replace the belt SMIL16MEX3301AB 4 6 26 ...

Page 173: ...d in figure 2 Position the belt tension gauge on the V belt 1 be tween air conditioning compressor and engine crank shaft 3 Stretch the V belt 1 until the belt tension gauge reach the value of 50 0 kg 110 2 lb SMIL17MEX2913BB 1 4 Install the air conditioning compressor 1 on the bracket and then use a wrench 13 mm to tighten the bolts 2 Tighten the bolts 2 19 7 29 4 N m 14 5 21 7 lb ft SMIL17MEX291...

Page 174: ...cylinder pin rod side one grease fitting Bucket link control rod one grease fitting Arm and bucket connection pin one grease fitting Arm and control link connection pin one grease fitting NOTICE if you operate the machine in water or mud you must lubricate the bucket linkage every 10 h NOTICE if you operate the machine with any attachment other than a bucket you must lubricate the bucket linkage e...

Page 175: ...EASE EXTREME PRESSURE AND ANTI WEAR NGLI 2 SMIL18MEX0144FA 1 Standard version Dozer blade connection pin three grease fittings Dozer blade cylinder pin two grease fittings NOTICE if you operate the machine in water or mud you must lubricate the dozer blade connection pin and the dozer blade cylinder pin every 10 h 6 29 ...

Page 176: ... Angle blade version Dozer angle blade cylinder pin if equipped two grease fittings NOTICE if you operate the machine in water or mud you must lubricate the dozer blade connection pin and the dozer blade cylinder pin every 10 h 6 30 ...

Page 177: ... Lubricant MULTI PURPOSE GREASE EXTREME PRESSURE AND ANTI WEAR NLGI 2 Swing ring gear one grease fittings Using a grease gun inject grease of the specified type in the grease points shown in figure SMIL19MEX0723AA 1 Swing ring gear greasing point SMIL18MEX0756AA 2 6 31 ...

Page 178: ...ercarriage and raise the attachment off the ground 2 Set the engine speed lever to the maximum speed position 3 Operate the travel control lever to move the raised track forward and backward and shake off the mud 4 Repeat the same operations for the other track SMIL16MEX0422AB 1 Checking the tension 1 Stop the engine then remove the key from the starter switch 2 At the center of the track measure ...

Page 179: ...er high pres sure Never loosen the grease fitting adaptor completely in order to speed up the flow of grease Failure to comply could result in death or seri ous injury W0261A To reduce the tension 1 Loosen the grease fitting adapter and drain grease from the cylinder 2 When the track tension is correct tighten the grease fitting adapter 3 Clean the grease fitting adapter then lower the track to th...

Page 180: ...result in death or serious injury W0099A Drain water and sediment from the fuel tank every 50 h NOTE take all necessary precautions during the following operations no foreign matter must enter the fuel system 1 Place a receptacle of a suitable capacity under the drain plug 2 Open the drain plug located at the bottom of the tank and drain the accumulated sediment and water 3 After draining close th...

Page 181: ... capacity under the fuel filter water separator 1 SMIL16MEX1445AA 1 A IN to the fuel injector pump B OUT from the fuel injector pump C Air vent out SMIL18MEX0535AB 2 2 Rotate clockwise the fuel cock 2 located on the fuel filter water separator 1 to close the fuel flow 3 Loosen the drain plug 3 located at the bottom of the fuel filter water separator 4 Drain the water collected inside 5 Tighten the...

Page 182: ...d on the fuel water separator filter 1 to close the fuel flow 2 Remove the cup 4 from the fuel water separator filter 3 Carefully hold the cup 4 to prevent fuel spilling Clean spilled fuel 4 Remove the floating ring 5 from the cup 5 Remove the filter element 6 clean and replace if nec essary 6 Empty the cup 4 and rinse the inside with kerosene 7 Install a new floating ring 5 in the cup 4 8 Tighten...

Page 183: ...ttention immediately Failure to comply could result in death or serious injury W0111A WARNING Battery gas can explode To prevent an explosion 1 Always disconnect the negative battery cable first 2 Always connect the negative battery cable last 3 Do not short circuit the battery posts with metal objects 4 Do not weld grind or smoke near a battery Failure to comply could result in death or serious i...

Page 184: ...3 If the battery voltage is less than the factory spec ification check the battery specific gravity and recharge the battery Battery voltage more than 12 V 1 Positive terminal 2 Negative terminal SMIL16MEX0771AB 3 Replacement of the battery To replace the batteries proceed as follows 1 Set the battery disconnect switch to the OFF posi tion Cut off the negative terminal cable Next cut off the posit...

Page 185: ...ure that the starter key of the machine with the charged battery is in OFF position 1 Connect the red terminals R of booster cable to the battery terminals between exhausted bat tery positive terminal 1 and new battery positive terminal 2 2 Connect the black terminal B of the booster ca ble to the battery terminals between new battery negative terminal 3 and chassis 4 of the ma chine with the exha...

Page 186: ... Lubricant MULTI PURPOSE GREASE EXTREME PRESSURE AND ANTI WEAR NLGI 2 Swing bearing one grease fittings Using a grease gun inject grease of the specified type in the grease points shown in figure SMIL19MEX0723AA 1 Swing bearing greasing point SMIL18MEX0756AA 2 6 40 ...

Page 187: ...k in period Lubricant MULTI PURPOSE MOLY GREASE EXTREME PRESSURE AND ANTI WEAR NGLI 2 Boom swing cylinder one grease fitting Using a grease gun inject grease of the specified type in the grease points shown in figure SMIL19MEX0723AA 1 Boom swing cylinder greasing point SMIL18MEX0756AA 2 6 41 ...

Page 188: ...om cylinder head and rod side two grease fittings Arm cylinder pin head and rod side two grease fittings Boom connection pin one grease fittings Boom and arm connection pin one grease fitting Boom swing post upper frame connection two grease fittings Bucket cylinder pin head side one grease fitting NOTICE if you operate the machine in water or mud you must lubricate the boom the arm the bucket cyl...

Page 189: ...l M10 x 1 5 54 2 81 3 N m 40 60 lb ft Swing motor M14 x 2 0 164 1 221 N m 121 163 lb ft Swing bearing upper M12 1 75 110 8 150 1 N m 81 7 110 7 lb ft Swing bearing lower M12 1 75 106 4 145 8 N m 78 5 107 5 lb ft Travel motor M12 1 75 125 8 145 3 N m 92 8 107 2 lb ft Sprocket M12 1 75 108 9 132 5 N m 80 3 97 7 lb ft Carrier roller M12 1 75 108 9 132 5 N m 80 3 97 7 lb ft Track roller M18 2 0 366 2 ...

Page 190: ... shorter intervals approximately half NOTE replace the oil while the engine is warm but not hot Doing so helps the oil in flowing 1 Park the machine on a flat and level place Stop the engine remove the starter key 2 Place a container with a capacity of 10 L 2 6 US gal under the drain plug 3 Remove the cover of drain plug 2 and connect the special tool Part Number 51477132 1 4 Open the engine hood ...

Page 191: ... A Open B Close 8 Install the cover drain plug SMIL16MEX1443AB 4 9 Add new engine oil to the engine Install the fill cap 10 Run the engine for several minutes to check that there are no leaks at the filter and at the drain plug 11 Stop the engine and check the oil level with the dip stick Add oil if necessary NOTE always wait 15 min to allow the oil to return to the sump before checking the oil le...

Page 192: ... before operations Do not use gloves Do not open the packaging for the filter kit until you start the installation work Do not reuse any fuel remaining within the cover For persistent dirt within the cover wipe it off with a clean rag then clean with clean diesel fuel Do not use parts cleaner because it could affect the case cover Do not touch the inside of the element Completely wipe off any spil...

Page 193: ...he fuel filter carefully hold it to prevent spilling of fuel Wipe up all spilled fuel 5 Apply a thin film of fuel to the surface of the new fuel filter gasket before tighten it 6 Install the new fuel filter 1 Turn to the right and tighten to 20 0 24 0 N m 14 8 17 7 lb ft 7 Open the fuel cock on the fuel water separator filter Start the engine and check for fuel leakage 8 Bleed the fuel system Refe...

Page 194: ...jury C0049A Clean the air filter every 500 h or when the air cleaner warning light appears on the instrument cluster Replace the primary air filter element after four times cleaning Replace the secondary air filter element only when the primary element is cleaned for the four times 1 Open the engine access door to access to the air cleaner 1 SMIL16MEX1533BA 1 2 Unlock the two fasteners 1 SMIL16MEX...

Page 195: ...s out of the primary element cleaning is complete NOTE be sure to keep the compressed air pressure below 3 bar 44 psi SMIL14CEX2795AA 5 NOTE do not use compressed air if there is oil or soot in the element If the cartridge is greasy Clean it in water with suitable detergent Consult your NEW HOLLAND CONSTRUCTION dealer Instructions for using the detergent are printed on the package NOTE dry the ele...

Page 196: ...ed and must be changed SMIL16MEX1532AA 8 7 Install the secondary element and the primary element into the air cleaner 8 Install the cover 1 SMIL16MEX1530AA 9 9 Lock the two fasteners 2 NOTICE the air flow sensor is installed on the inlet duct of the air cleaner Pay attention not to allow dust to enter the inlet duct when replacing the air cleaner element NOTE if after cleaning smoke exhaust is abn...

Page 197: ...cur if the radiator fin or the oil cooler fin is clogged NOTE after working in a dusty place clean radiator more frequently 4 Use compressed air to blow away mud or dirt that have clogged the radiator fin Blow the air in the opposite direction of the fan air flow NOTICE in presence of greasy or oily dust consult your NEW HOLLAND CONSTRUCTION dealer in order to carry out a special cleaning operatio...

Page 198: ...e machine is a new vehicle or when the main components of the hydraulic system are already overhauled or replaced replace the oil return filter after 250 h of operation After that replace the filter at specified intervals 1 Release all the pressure in the hydraulic tank Refer to page 6 10 2 Clean the top of the hydraulic oil tank and clean the cover of the return filter 3 Remove the bolts 1 the co...

Page 199: ...e to comply could result in death or serious injury W0905A Replace the pilot line filter every 1000 h after the break in period NOTICE when the machine is a new vehicle or when the main components of the hydraulic system are already overhauled or replaced replace the oil return filter after 250 h of operation After that replace the filter at specified intervals 1 Release all the pressure in the hy...

Page 200: ...W HOLLAND CONSTRUCTION dealer 7 Replace the O ring seal of the drain plug 1 8 Insert the drain plug 1 with seal tape wrapped around it 9 Replace the O ring seal of the level plug 2 and the O ring seal of the fill plug 3 Insert the level plug 2 with seal tape wrapped around it then do the same for the fill plug 3 10 Add oil through fill port 3 until the oil comes up to the bottom edge of the port 2...

Page 201: ...INTENANCE Every 2000 hours Air cleaner Replace the air cleaner every 2000 h 1 Open the engine access door to access to the air cleaner 1 SMIL16MEX1533BA 1 2 Unlock the two fasteners 1 SMIL16MEX1529AA 2 6 55 ...

Page 202: ...ve the primary element 4 SMIL16MEX1531AA 4 5 Remove the secondary element 5 NOTE the secondary element 5 cannot be cleaned and must be changed SMIL16MEX1532AA 5 6 Install the secondary element and the primary element into the air cleaner 7 Install the cover 1 SMIL16MEX1530AA 6 6 56 ...

Page 203: ...ock the two fasteners 2 NOTICE the air flow sensor is installed on the inlet duct of the air cleaner Pay attention not to allow dust to enter the inlet duct when replacing the air cleaner element SMIL16MEX1529AA 7 6 57 ...

Page 204: ...oolant can spray out if you remove the filler cap while the system is hot After the system has cooled turn the filler cap to the first notch and wait for all pressure to release before proceeding Failure to comply could result in death or serious injury W1469A Replace the engine coolant every 2000 h Fluid OAT EXTENDED LIFE COOLANT ANTIFREEZE Quantity antifreeze water mixture 5 L 1 3 US gal Drainin...

Page 205: ...7 mm 6 Tighten the drain plug to 18 22 N m 13 16 lb ft NOTICE after draining coolant do not start the engine with no water in the radiator Failure to observe this causes damage to the engine NOTE drained coolant should be disposed of by the spec ified method 7 Before refill proceed to flushing the system SMIL19MEX0423AA 3 6 59 ...

Page 206: ...ant filter 13 Operate the engine for 5 min and let the coolant tem perature arrives above 80 C 176 F 14 Stop the engine and drain the cooling system NOTE if the water being drained is still dirty the system must be flushed again until the water is clean SMIL19MEX0428BA 4 Filling the system 15 Fill the cooling system with coolant NOTE the system has a maximum fill rate of 14 L min 3 7 US gpm Do not...

Page 207: ...ydraulic oil suction filter every 2000 h NOTICE do not remove the hydraulic oil suction filter from the hydraulic tank before the hydraulic tank was empty 1 Clean the top of the hydraulic tank and clean the cover of the inlet filter 2 Remove the four bolts 1 and the suction cover 2 from the hydraulic oil tank 3 Remove the oil suction filter 3 and clean it with a solvent 4 Let it dry completely and...

Page 208: ...or serious injury W0178A Check fuel coolant and hydraulic hoses every 2 years or every 2000 h whichever comes first Checking fuel coolant and hydraulic hoses Make sure there are no leaks from the hydraulic system hoses fuel coolant hydraulic plugs connections and fittings Check that all nuts and screws are correctly tightened In the event of problems repair change or tighten the components concern...

Page 209: ...er injury To prevent personal injury Relieve all pressure before disconnecting fluid lines or per forming work on the hydraulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immed...

Page 210: ... the air bleed plug at top of the hydraulic pump Loosen the air bleed plug If no fluid comes out remove the plug and fill the pump with new clean hydraulic fluid 10 Tighten the air bleed plug on the hydraulic pump 11 Start the engine and run it with no load for about 5 min 12 Move each control several times to remove all air from the system 13 Park the machine at the specified position and then st...

Page 211: ... personal injury Relieve all pressure before disconnecting fluid lines or per forming work on the hydraulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately Failure to co...

Page 212: ... the air bleed plug at top of the hydraulic pump Loosen the air bleed plug If no fluid comes out remove the plug and fill the pump with new clean hydraulic fluid 10 Tighten the air bleed plug on the hydraulic pump 11 Start the engine and run it with no load for about 5 min 12 Move each control several times to remove all air from the system 13 Park the machine at the specified position and then st...

Page 213: ...he two retaining screws SMIL16MEX0921AA 1 2 Extract the ceiling light 1 and pull out the bulb 2 SMIL16MEX0922AA 2 3 Install a new 5 W bulb in the ceiling light 4 Put the ceiling light back into position and tighten by means of the two retaining screws SMIL16MEX0934AA 3 6 67 ...

Page 214: ...935AA 5 3 Pull the clip outwards 1 and remove the bulb 2 SMIL16MEX0937AA 6 4 Install a new 55 W bulb in the working light NOTE make sure of the correct position of the bulb 5 Push the clip inwards in order to lock the bulb 6 Connect the bulb plug 7 Put the working light back into position and tighten by means of the two retaining screws SMIL16MEX0938AA 7 6 68 ...

Page 215: ...19MEX0279AA 8 SMIL19MEX0278AA 9 To change the LED lights proceed as follows 1 Disconnect the power connector 1 2 Loosen the M8 self locking nut 2 and replace the LED light 11 W 3 SMIL19MEX0290AA 10 3 Tighten the M8 self locking nut 25 N m 18 4 lb ft 1 4 Connect the power connection 2 SMIL19MEX0290AA 11 6 69 ...

Page 216: ...lter when necessary 1 Stop the engine before remove the cab heater filter 2 Remove the screws 1 and the heater cover 2 on the right hand side of cabin 3 Remove the cab heater filter 3 4 Clean the cab heater filter using compressed air In spect the cab heater filter after cleaning If it is dam aged or badly contaminated replace it 5 Install the cleaned filter in the housing insert the heater cover ...

Page 217: ...ed inside the fuel filler neck 3 Inspect the fuel tank strainer for damage If damaged discard and replace If in good condition clean it in an environmentally safe manner NOTE diesel fuel is a preferred cleaning agent Fuel must not be added to the tank unless the strainer is in place and in good working condition SMIL16MEX1451AA 1 6 71 ...

Page 218: ...t X and the sliding parts Y 3 Repeat the same operation for the other hydraulic con trol lever SMIL16MEX0443BA 1 Plastic and resin parts Use a soft slightly humid cloth to clean the panels the consoles and the switches Use a soft dry cloth to clean the instrument cluster NOTICE do not use gasoline kerosene paint solvents The use of gasoline kerosene paint solvents etc will cause discoloration crac...

Page 219: ... system discharge occurs ventilate the work area before resuming service Failure to comply could result in death or serious injury W1000B WARNING Avoid chemical burns Wear protective goggles and non permeable gloves when working with the fluorescent dye and leak testing an air conditioning system Failure to comply could result in death or serious injury W0918A Check and charge when necessary the a...

Page 220: ...ditioning systems with refrigerant R134A 2 Locate the high and low pressure sockets on the sta tion RED high pressure BLUE low pressure SMIL17MEX2490A 1 3 Disconnect the two caps of the pipe fittings from the hoses 1 and 2 4 Locate the high and low pressure sockets on the ma chine H high pressure L low pressure 5 Connect the relevant pipe fittings of the station to the machine 6 Follow the instruc...

Page 221: ... the quantity of R134A indicated in the air conditioning decal 1 that you have on your machine Quantity of R134A 0 6 kg 1 32 lb NOTE the air conditioning decal 1 is located in the en gine compartment SMIL17MEX2431BB 3 SMIL19MEX0718AA 4 6 75 ...

Page 222: ...never replace a fuse with a fuse of a different amperage NOTE use the provided fuse puller to remove and install the fuses SMIL18MEX0520AB 1 SMIL18MEX0519FB 2 Fuse functions 1 Radio Monitor B 20 A 9 Horn Cigar 20 A 2 Radio Monitor 10 A 10 Safety 20 A 3 ECU 20 A 11 Start Alternator 20 A 4 Air conditioning Heater 30 A 12 Option Travel EPPR 20 A 5 Work lamp 20 A 13 Spare 10 A 6 Cabin lamp 20 A 14 Spa...

Page 223: ...will disappear automatically 5 While the engine is still warm drain the oil sump re place the oil filter and fill with specified oil Check the oil level and add more if necessary 6 Clean or replace the air filter element 7 Check the level of coolant solution If the machine is within 100 h of the next scheduled coolant change change the coolant now 8 Remove the battery clean the battery housing and...

Page 224: ...d recharge the batteries if re quired 2 The levels and top up if necessary 3 The condition of all lines connectors and clamps rust Grease if necessary 4 The condition of the paintwork Apply a coat of anti rust treatment where necessary 5 Unplug the air filter inlet and the exhaust pipe 6 Run the engine at low speed following the starting up procedure and operate the attachment swing and travel con...

Page 225: ...o the neg ative terminal 4 Grease the machine thoroughly 5 Check the condition of the fan drive belt and replace it if necessary 6 Check the condition of the air conditioning drive belt and replace it if necessary if equipped 7 Check the cooling system level and add more coolant if necessary 8 Check the hydraulic fluid level and supply it as neces sary 9 Check the gear oil level of the travel redu...

Page 226: ...6 MAINTENANCE 6 80 ...

Page 227: ...ler Defect on thermostat See your authorized dealer Incorrect tightening torque of radiator cap Tighten the radiator cap firmly or replace the packing of it Defect in cluster See your authorized dealer The engine does not start when the starting motor is turned over Low fuel level Add fuel Air leaking in the fuel system See your authorized dealer Defect or damage in the fuel injection pump or in t...

Page 228: ...urned to START Damaged wiring See your authorized dealer Battery not charged Charge the battery Damaged starter motor See your authorized dealer Damaged safety relay See your authorized dealer The pinion of the starter motor keeps going in and out Battery not charged Charge the battery Damaged safety relay See your authorized dealer Starter motor turns the engine sluggishly Battery not charged Cha...

Page 229: ...ar of the sprocket Incorrect tension of track Adjust tension of track Bucket either rises slowly or not at all Low oil level Add oil to specified level Slow speed of travel swing boom arm and bucket Low oil level Add oil to specified level Unusual noise emitted from pump Hydraulic tank strainer clogged or dirty Clean the hydraulic tank strainer Excessive oil temperature rise of hydraulic oil Dirty...

Page 230: ...7 TROUBLESHOOTING 7 4 ...

Page 231: ...RPM Low idling speed 1200 1230 RPM Rated fuel consumption 177 g Hp hr at 2200 RPM Starting motor 12 V 2 3 kW Alternator 12 V 55 A Battery 1 x 12 V x 70 A h 20 h rating Main pump P1 P2 Type Variable displacement tandem axis piston pumps Capacity 2 x 17 cm rev 1 0 in rev Maximum pressure 22553 kPa 3271 psi Rated oil flow 2 x 37 4 L min 9 9 US gpm Rated speed 2200 RPM Gear pump Pilot pump P3 P4 Type ...

Page 232: ...1 8 in x 540 mm 21 3 in Boom cylinder Cushion Extend only Bore diameter x Rod diameter x Stroke Ø 80 mm 3 1 in x Ø 45 mm 1 8 in x 585 mm 23 0 in Arm cylinder Cushion Extend and retract Bore diameter x Rod diameter x Stroke Ø 70 mm 2 8 in x Ø 45 mm 1 8 in x 510 mm 20 1 in Bucket cylinder Cushion Bore diameter x Rod diameter x Stroke Ø 80 mm 3 1 in x Ø 45 mm 1 8 in x 400 mm 15 7 in Boom swing cylind...

Page 233: ...8 SPECIFICATIONS Number of rollers and shoes on each side Upper roller 1 Lower roller 4 Track shoes 44 8 3 ...

Page 234: ...m 34 3 in I Rear end swing radius 870 mm 34 3 in J Distance between tumblers 1700 mm 66 9 in K Undercarriage length 2130 mm 83 9 in L Undercarriage width 1740 mm 68 5 in M Track gauge 1440 mm 56 7 in N Track shoe width standard 300 mm 11 8 in O Height of blade 370 mm 14 6 in 405 mm 15 9 in P Ground clearance of blade up 375 mm 14 8 in 430 mm 16 9 in Q Depth of blade down 390 mm 15 4 in 440 mm 17 3...

Page 235: ... 3 in I Rear end swing radius 870 mm 34 3 in J Distance between tumblers 1700 mm 66 9 in K Undercarriage length 2130 mm 83 9 in L Undercarriage width 1740 mm 68 5 in M Track gauge 1440 mm 56 7 in N Track shoe width standard 300 mm 11 8 in O Height of blade 370 mm 14 6 in 405 mm 15 9 in P Ground clearance of blade up 375 mm 14 8 in 430 mm 16 9 in Q Depth of blade down 390 mm 15 4 in 440 mm 17 3 in ...

Page 236: ... in C Maximum vertical wall digging depth 2190 mm 86 2 in D Maximum digging height 4810 mm 189 4 in E Maximum dumping height 3425 mm 134 8 in F Minimum swing radius 2350 mm 92 5 in Boom swing radius left hand right hand 75 50 SAE 27 4 kN 6159 8 lb Bucket digging force ISO 30 7 kN 6901 6 lb SAE 18 9 kN 4248 9 lb Arm crowd force ISO 19 5 kN 4383 8 lb Boom length 2 5 m 98 425 in Arm length 1 3 m 51 1...

Page 237: ...15 lb Rubber track 300X52 5X8 300 mm 11 8 in 130 3 kg 287 3 lb Dozer blade assembly 140 kg 308 6 lb 238 3 kg 525 4 lb Front attachment assembly 2 5 m 98 425 in boom 1 3 m 51 181 in arm 0 11 m 0 144 yd SAE heaped bucket 485 kg 1069 2 lb 2 5 m 98 425 in boom assembly 140 kg 308 6 lb 1 3 m 51 181 in arm assembly 80 kg 176 4 lb Boom cylinder assembly 40 kg 88 2 lb Arm cylinder assembly 40 kg 88 2 lb B...

Page 238: ...8 SPECIFICATIONS 8 8 ...

Page 239: ...88 m 0 246 yd 914 mm 35 98 in 150 kg 330 69 lb Direct fit buckets application as function of the arm for canopy version General purpose buckets Arm Capacity ISO 7451 Heaped Width Mass 1 30 m 51 18 in 1 60 m 62 99 in 0 060 m 0 078 yd 305 mm 12 01 in 73 kg 160 94 lb 0 090 m 0 118 yd 457 mm 17 99 in 93 kg 205 03 lb 0 120 m 0 157 yd 610 mm 24 02 in 112 kg 246 92 lb 0 188 m 0 246 yd 914 mm 35 98 in 150...

Page 240: ...m 62 99 in 0 188 m 0 246 yd 914 mm 36 0 in 106 kg 233 7 lb Ditch cleaning direct fit buckets application as function of the arm for canopy version General purpose buckets Arm Capacity ISO 7451 Heaped Width Mass 1 30 m 51 18 in 1 60 m 62 99 in 0 188 m 0 246 yd 914 mm 36 0 in 106 kg 233 7 lb Density of material up to 1 6 t m3 Density of material from 1 4 t m 3 to 1 6 t m3 Density of material from 1 ...

Page 241: ...y ISO 7451 Heaped Width Mass 1 30 m 51 18 in 1 60 m 62 99 in 0 062 m 0 081 yd 305 mm 12 in 81 kg 178 6 lb 0 091 m 0 119 yd 457 mm 18 in 101 kg 222 7 lb 0 119 m 0 156 yd 610 mm 24 in 121 kg 266 8 lb Klac type buckets application as function of the arm for canopy version General purpose buckets Arm Capacity ISO 7451 Heaped Width Mass 1 30 m 51 18 in 1 60 m 62 99 in 0 062 m 0 081 yd 305 mm 12 in 81 k...

Page 242: ...s Arm Capacity ISO 7451 Heaped Width Mass 1 30 m 51 18 in 1 60 m 62 99 in 0 060 m 0 078 yd 305 mm 12 in 73 kg 160 9 lb 0 090 m 0 118 yd 457 mm 18 in 93 kg 205 0 lb 0 120 m 0 157 yd 610 mm 24 in 112 kg 246 9 lb Standard buckets with mechanical coupler application as function of the arm for canopy version General purpose buckets Arm Capacity ISO 7451 Heaped Width Mass 1 30 m 51 18 in 1 60 m 62 99 in...

Page 243: ... ISO 7451 Heaped Width Mass 1 30 m 51 18 in 1 60 m 62 99 in 0 188 m 0 246 yd 914 mm 36 0 in 106 kg 233 7 lb Density of material up to 1 6 t m3 Density of material from 1 4 t m 3 to 1 6 t m3 Density of material from 1 2 t m 3 to 1 4 t m 3 Density of material under 1 2 t m 3 With this bucket to improve digging performance and stability it is recommended to use additional counterweight With this buck...

Page 244: ...uckets Arm Capacity ISO 7451 Heaped Width Mass 1 30 m 51 18 in 1 60 m 62 99 in 0 060 m 0 078 yd 305 mm 12 in 73 kg 160 9 lb 0 090 m 0 118 yd 457 mm 18 in 93 kg 205 0 lb 0 120 m 0 157 yd 610 mm 24 in 112 kg 246 9 lb Standard buckets with mechanical coupler application as function of the arm for canopy version General purpose buckets Arm Capacity ISO 7451 Heaped Width Mass 1 30 m 51 18 in 1 60 m 62 ...

Page 245: ...1 Heaped Width Mass 1 30 m 51 18 in 1 60 m 62 99 in 0 188 m 0 246 yd 914 mm 36 0 in 106 kg 233 7 lb Not applicable Density of material up to 1 6 t m3 Density of material from 1 4 t m 3 to 1 6 t m3 Density of material from 1 2 t m 3 to 1 4 t m 3 Density of material under 1 2 t m 3 With this bucket to improve digging performance and stability it is recommended to use additional counterweight With th...

Page 246: ... auger clamshell or nibbler Hydraulic switching The selection between the single acting hydraulic circuit and the double acting hydraulic circuit is done acting on the bolt located on the three way valve near the hydraulic oil tank To select the hydraulic circuit perform the following oper ations Park the machine on a flat and level place Stop the en gine and remove the starter key SMIL16MEX0040AA...

Page 247: ...ion C Quick coupling fitting Delivery pressure Left hand hose Discharge pressure Right hand hose NOTICE Always keep each connecting hose on the same side of the arm Never cross over the connecting hoses between the two sides of the arm Operational settings The flow rate pressure characteristic of the first auxiliary hydraulic circuit is set by means the engine power applied The first auxiliary spe...

Page 248: ...rear side of pedal to full stroke to operate a double acting hydraulic attachment SMIL19MEX0775BA 4 If the right hand control lever is equipped with a proportional switch proceed as follows 1 way slide to the left hand side the switch to operate the single acting hydraulic attachment 2 way slide the switch from the left hand to the right hand to operate the double acting hydraulic at tachment SMIL...

Page 249: ... of the arm under first auxiliary hydraulic circuit to allow proper and safe connection of the attachment hydraulic lines to the second auxiliary hydraulic circuit SMIL17MEX2778BA 6 Hydraulic connection A Quick coupling fitting Operational settings The flow rate pressure characteristic of the second auxiliary hydraulic circuit is set by means the engine power applied The second auxiliary specifica...

Page 250: ... sure to select an hydraulic attachment which properly matches the capacity of the auxiliary hydraulic circuit of the machine NOTICE make sure to know the maximum working pressure allowed by the attachment Make sure to read and understand the Operator s Manual of the hydraulic attachment Always refer to the Operator s Manual of the hydraulic attachment for proper and safe installation of the attac...

Page 251: ... hydraulic circuit as indicated on page 6 10 4 Close the stop valves at the top of the arm Install the connecting hoses between the attachment and the stop valves NOTICE on the breaker make sure to identify the supply port IN or P and the return port to tank OUT or T The hose for breaker supply shall always be connected to the stop valve on the left hand side of the arm If the supply port on the b...

Page 252: ...the pedal to stop the breaker operation SMIL19MEX0775BA 8 8 Use the right hand control lever and slide the propor tional switch to the left hand to operate the hydraulic breaker The proportional switch allow to have a variable flow rate pressure which providing a variable blowing frequency Reposition the switch to the center of the right hand control lever to stop the breaker operation SMIL19MEX01...

Page 253: ... point touches the object to be broken before starting breaker operation SMIL16MEX0461AA 10 Do not use the hydraulic breaker and or swing function to push objects as damage to the attachment may result SMIL16MEX0462AA 11 Do not operate the breaker with the excavator cylinders fully extended or retracted to avoid attachment and or cylinder damage SMIL16MEX0463AA 12 Stop working if hydraulic hoses l...

Page 254: ...ing the boom with the hydraulic breaker SMIL16MEX0466AA 15 Do not operate the breaker while striking This can cause damage to the working device and to the swing system SMIL16MEX0467AA 16 Do not operate the hydraulic breaker continuously longer than 60 s Excessive chisel wear will result If an object could not be broken within 60 s apply chisel to other lo cations less than 60 s for each location ...

Page 255: ...60 L min 9 2 15 9 US gpm CH 4M hydraulic hammer 269 kg 593 lb 100 160 bar 1450 2320 psi 35 60 L min 9 2 15 9 US gpm NOTE maximum tool chisels allowable for model CH 3M 12 kg 26 5 lb NOTE maximum tool chisels allowable for model CH 3M 15 kg 33 lb NOTICE For cab version to improve breaking perfor mance and stability it is mandatory to use additional coun terweight NOTICE For canopy version the break...

Page 256: ...on page 6 10 4 Open the side hood to access to the three way valve Use a wrench to turn the bolt of the three way valve and positioning it to the two way flow double acting hydraulic circuit Close the side hood 5 Close the stop valves at the top of the arm Install the connecting hoses between the attachment and the stop valves NOTICE on the power head unit auger drive make sure to identify the sup...

Page 257: ... rod on the top of the arm to avoid unappropriated mov ing and tapping on the top of the arm NOTE applies to pendulum mount only SMIL17MEX2805BA 21 8 Start the engine Operate the controls of boom arm and bucket in order to position auger to the position for the hole 9 19 ...

Page 258: ...hand the proportional switch to operate the hydraulic auger Slide to the left hand the proportional switch to rotate clockwise the auger Slide to the right hand the proportional switch to ro tate the auger counterclockwise The proportional switch allows to have a variable flow rate pressure which provide a variable blowing fre quency Reposition the proportional switch to the center of the right ha...

Page 259: ...nt touches the ground to be drilled before starting auger operation SMIL17MEX2807AA 24 Do not use the hydraulic auger and or swing function to push objects as damage to the attachment may result SMIL17MEX2808AA 25 Do not operate the auger with the excavator cylinders fully extended or retracted to avoid attachment and or cylinder damage SMIL17MEX2809AA 26 Stop working if hydraulic hoses look abnor...

Page 260: ...nd undercarriage com ponents life may be reduced SMIL16MEX0465AA 28 Operate the excavator carefully to avoid hitting the boom with the hydraulic auger SMIL17MEX2811AA 29 Do not operate the auger while striking This can cause damage to the working device and to the swing system SMIL17MEX2812AA 30 9 22 ...

Page 261: ...ON dealer before purchasing an attachment Drive unit 1 Model Maximum unit weight Maximum working pressure Maximum working flow X1475H200 77 kg 170 lb Up to full system pressure 35 75 L min 9 20 US gpm X1475R256 77 kg 170 lb Up to full system pressure 35 75 L min 9 20 US gpm SMIL17MEX2793AA 31 Pendulum mount 2 Model Unit weight Pendulum auger mount 25 kg 55 lb SMIL17MEX2834AA 32 Cradle mount bracke...

Page 262: ...weight Maximum diameter 92 kg 203 lb 450 mm 18 in SMIL17MEX2794AA 35 Auger bit extension 6 Unit weight Maximum length 26 kg 57 lb 1220 mm 48 in NOTICE Never connect more than one extension with auger SMIL17MEX2839AA 36 Adapter plate 7 Model Unit weight Klac type 67 kg 147 7 lb NOTE for Klac coupler applications only SMIL17MEX2840AA 37 9 24 ...

Page 263: ...ger cradle mount bracket assembly consist of the following items Drive unit 1 Cradle mount bracket 3 Pin bushing and insert kit 4 Bit 5 Auger bit extension 6 this component not shown in figure must be installed between drive unit 1 and the bit 5 Adapter plate 7 this component not shown in figure must be used to engage the cradle mount bracket 3 with Klac coupler NOTE the adapter plate 7 is for Kla...

Page 264: ...on of the hydraulic fluid Use the following table to determine the interval for changing the hydraulic fluid and filters when using the hydraulic breaker Maintenance action Operating the breaker rate 100 Normal use Hydraulic oil replacement Every 1000 h Every 5000 h Biodegradable hydraulic oil replacement Every 600 h Every 2000 h Pilot line filter replacement Every 200 h Every 1000 h Hydraulic oil...

Page 265: ...ement during this procedure Failure to comply could result in death or serious injury W0245A NOTICE the quick coupler extends the length of the arm Make sure to check the operating range of the coupled attachment in order to avoid risk of striking the cab or the machine frame NOTICE never operate with a quick coupled hydraulic breaker for an extended period of time in order to reduce the risk of p...

Page 266: ...on the mobile plate could suddenly disengage Failure to comply could result in death or se rious injury W1491A To engage the attachment to the quick coupling system 1 Make sure that the machine and the bucket to be used are on a flat solid ground NOTICE before using an attachment make sure that its total weight when fully loaded DOES NOT EXCEED the maximum lift capacity of the machine SMIL16MEX321...

Page 267: ...agement pins fully in the hooks of the adapter plate Do not engage the bucket as shown in the figure opposite unless the pins are completely in place detail A doing so may cause the pins to bend under stress also seriously damaging the quick coupling system and attachment SMIL17MEX0078AA 4 WARNING Crushing hazard This operation may be dangerous You are ad vised to wear suitable clothing and respec...

Page 268: ...with the quick coupling system ex tend the bucket cylinder lock all machine controls get off the machine go near to the quick coupling system and check the coupling status SMIL17MEX0061AB 6 NOTICE check the coupling status before performing any operation If no visual check is possible from the opera tor s seat lock all machine controls get off the machine and check the coupling status 9 Before com...

Page 269: ...ttachment can swing from one side dur ing the removal procedure Keep clear of the attachment including the swing area Failure to comply could result in death or se rious injury W1492A To disengage the attachment from the quick coupling system 1 Lift the bucket 30 cm 11 8 in D from the ground then extend the bucket cylinder to prevent excessive oscillation and keep it from locking when disengaged 2...

Page 270: ...disengage Failure to comply could result in death or se rious injury W1491A 1 Move the boom arm and bucket controls in order to position the quick coupling system 1 m 3 3 ft above the ground 2 Position the release tool 1 on the locking plate as shown in the figure opposite SMIL17MEX0062BB 9 3 Push the release tool down to disengage the locking plate from the stop tab SMIL17MEX0063AB 10 4 Move the ...

Page 271: ...th American Market To all other markets contact your authorized NEW HOLLAND CONSTRUCTION dealer before purchasing an attachment NOTE contact your authorized NEW HOLLAND CON STRUCTION dealer before purchasing an attachment KLAC type Model Unit weight E mechanics 52 kg 115 lb SMIL19MEX0513AA 12 9 33 ...

Page 272: ...extended period of time in order to reduce the risk of premature wear failures or breakage of the quick coupler Never use the breaker as a lever as this subjects the quick coupler cylinder to stress NOTICE be sure to read and understand the quick coupler Operator s Manual for proper installation usage and maintenance Attachment engagement WARNING Misuse hazard Follow the operating instructions in ...

Page 273: ... SMIL17MEX2814AA 2 5 Insert the release bar 3 and rotate the locking hooks upwards slightly 6 Remove the retainer pin 4 and the locking pin 2 SMIL17MEX2815AA 3 7 Use the release bar 3 to rotate the locking hook downward to engage the attachment rear pin 8 Install the locking pin 2 and the retainer pin 4 9 Remove the release bar from its seat SMIL17MEX2816AA 4 9 35 ...

Page 274: ...nt can swing from one side dur ing the removal procedure Keep clear of the attachment including the swing area Failure to comply could result in death or se rious injury W1492A To disengage the attachment from the quick coupling system 1 Lower the attachment to the ground and stop the en gine 2 Remove the retainer pin 4 3 Insert the release bar 3 into its seat and rotate it up wards slightly to re...

Page 275: ...n 4 6 Remove the release bar 3 7 Get into the machine fasten the seat belt and start the engine SMIL17MEX2819AA 7 8 Retract the bucket cylinder 9 Move the arm away from the attachment pin until the coupler hooks are clear of the attachment SMIL17MEX2820AA 8 9 37 ...

Page 276: ...Market To all other markets contact your authorized NEW HOLLAND CONSTRUCTION dealer before purchasing an attachment NOTE contact your authorized NEW HOLLAND CON STRUCTION dealer before purchasing an attachment Mechanical pin grabber type Unit weight Maximum working pressure 44 kg 97 lb SMIL19MEX0520AA 9 9 38 ...

Page 277: ...achment in order to avoid risk of striking the cab or the machine frame NOTICE never operate with a quick coupled hydraulic breaker for an extended period of time in order to reduce the risk of premature wear failures or breakage of the quick coupler Never use the breaker as a lever as this subjects the quick coupler cylinder to stress NOTICE be sure to read and understand the Operator s Manual of...

Page 278: ... and the bucket to be used are on a flat solid ground NOTICE before using an attachment make sure that its total weight when fully loaded DOES NOT EXCEED the maximum lift capacity of the machine 2 Slide the switch mechanism A then press the hy draulic quick coupling activation switch B to engage coupler system for 2 s then release the quick coupling activation switch B NOTE to engage the attachmen...

Page 279: ...ately 3 5 s to allow the jaw to fully engage and clamp the bucket pin NOTICE If the bucket attachment pins have not been cor rectly engaged the jaw must not have been fully retracted This could cause the bucket to be unintentionally released from the coupler and could result in machine damage or personal injury Please refer to step 9 for remedial action SMIL17MEX2825AA 5 9 41 ...

Page 280: ... allow the hook to fully retract place coupler in the fully curled position Slide the switch mechanism A then press the hy draulic quick coupling activation switch B to engage coupler system for 2 s then release the quick coupling activation switch B NOTE to engage the attachment is not necessary keep pressed the hydraulic quick coupling activation switch B Hold the bucket curl lever for approxima...

Page 281: ...afe place to visually inspect before operating the machine SMIL17MEX2827AA 9 9 To ensure that the bucket pins are securely held by the coupler apply pressure to the bucket by rotating it against the ground and away from the machine be fore operation 10 If the bucket is not correctly attached repeat the se quence from step 1 SMIL17MEX2828AA 10 9 43 ...

Page 282: ...cylinder To disengage the attachment from the quick coupling system 1 Fully extend the bucket cylinder 2 Slide the switch mechanism A then press and hold the hydraulic quick coupling activation switch B in release position for 2 s NOTE to disengage the attachment is necessary keep pressed the hydraulic quick coupling activation switch B 3 Hold the bucket curl lever for approximately for 3 5 s to a...

Page 283: ...e attachment to ground and slowly curl the coupler back to release the rear attachment pin SMIL17MEX2830AA 13 6 Lift the dipper arm until the coupler has disengaged from the front attachment pin The attachment is now safety disengaged SMIL17MEX2831AA 14 9 45 ...

Page 284: ... all other markets contact your authorized NEW HOLLAND CONSTRUCTION dealer before purchasing an attachment NOTE contact your authorized NEW HOLLAND CON STRUCTION dealer before purchasing an attachment Hydraulic pin grabber type Unit weight Maximum working pressure 60 kg 132 lb 226 bar 3277 psi SMIL19MEX0516AA 15 9 46 ...

Page 285: ...and an overhead warning alarm Make sure to handle suspended loads following strictly all current Regulations regarding this application as well as the rules described in the SAFETY INFORMATION chapter NOTICE make provision for lifting devices that comply with current Regulations for lifting applications Make sure that the lifting devices hooks chains etc are in perfect conditions without any sign ...

Page 286: ...the ground and check the load conditions making reference to the chart located inside the cab canopy Secure the load with the load handling eye 4 located on the bucket linkage rod using slinging devices and chains adequate for the load to be lifted In order to limit the swinging of the load avoid slinging it with cables and or chains too long Extend the bucket cylinder to end stroke Check the surr...

Page 287: ...7 as the smaller value of either the rated tipping load 75 of the tipping load or the rated hydraulic lift capacity 87 of the hydraulic lift capacity SMIL17MEX0031FA 5 1 Model name 2 Boom length 3 Arm length 4 Load radius 5 Rated lift capacity 6 Rated lift capacity at maximum reach 7 Maximum reach 8 Track shoe width 9 Bucket weight 10 Dozer blade position 11 Counterweight mass 12 Cab canopy config...

Page 288: ...reover the safety valves allow an operator to keep the front equipment in the selected operating position reduc ing the leakages that occur in the neutral position of the boom spool and the arm spool in the main control valve NOTICE prior to starting any handling of suspended loads check that the valves do not show clear evidence of damages or abnormal noises In the event abnormal conditions are f...

Page 289: ...use the thumb bracket for the installation of the hydraulic thumb Do not use the thumb bracket to handle loads Failure to comply could result in death or se rious injury W1572A NOTE consult your NEW HOLLAND CONSTRUCTION dealer to select the hydraulic thumb compatible with your machine and to install it correctly SMIL16MEX1106AA 1 9 51 ...

Page 290: ...sition of the lamp to the horizontal position Before starting the machine operations make sure that the rotating beacon 1 maintains a vertical position A horizontal position can result in a decrease in life time of the lamp due to the infiltration of foreign substances such as dust or water SMIL16MEX1108AA 2 Press the beacon switch 2 located on the right hand console to activate the beacon light o...

Page 291: ...eaded holes are available to the rear left upright of the upper frame to install the fire extinguisher refer to the figures to locate the threaded holes Please contact your NEW HOLLAND CONSTRUCTION dealer to obtain the fire extinguisher Canopy version SMIL18MEX0871AA 1 Cab version SMIL18MEX0872AA 2 9 53 ...

Page 292: ...9 ACCESSORIES 9 54 ...

Page 293: ... rubber tracks 4 16 Control levers 6 72 D Dimensions 8 4 Direct fit buckets 9 1 Door and steps 3 1 Dozer blade control lever 3 22 E Ecology and environment 2 12 Electrical systems Troubleshooting 7 2 Electro Magnetic Compatibility EMC 1 2 Emergency exit hammer 3 17 Emissions overview 1 14 Engine coolant 6 58 Engine coolant level 6 22 Engine oil and filter 6 19 6 44 Engine oil level 6 21 Engine spe...

Page 294: ...e onto a transport trailer 5 1 Lowering the attachment in the event of a failure 4 11 M Machine components 1 10 Machine orientation 1 9 Machine specifications 8 1 Machine travel 4 21 Maintenance chart 6 17 N Note to the Owner 1 1 1 3 O Operating the machine 4 7 Operating the machine in hot or cold weather 4 6 Operator s manual storage on the machine 1 8 Operator s seat 3 4 Other systems Troublesho...

Page 295: ...tandard buckets with mechanical coupler 9 4 Starting the engine 4 3 Starting up the machine after storage 6 79 Stopping the engine 4 20 Storage compartment 3 33 Swing bearing 6 40 Swing ring gear 6 31 T Telematics optional 1 2 Thumb bracket 9 51 Tie downs for shipping 5 3 Tightening torques 6 19 6 43 Towing the machine 5 7 Track tension 6 32 Travel reduction gears 6 19 6 54 U Unloading the machine...

Page 296: ...property of those respective companies CNH Industrial Italia S p A reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold Specifications descriptions and illustrative material herein are as accurate as known at time of publication but are subject to change without notic...

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