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SERVICE MANUAL

CSX7000

84210989A 24/04/2009

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Summary of Contents for CSX7000

Page 1: ...SERVICE MANUAL CSX7000 84210989A 24 04 2009...

Page 2: ...TING SYSTEM B 80 A AIR INTAKE SYSTEM B 30 A POWER TRAIN C TRANSMISSION Mechanical C 20 B TRANSMISSION Hydrostatic C 20 F PROCESS DRIVE Primary process drive C 50 B TRAVELLING D FRONT AXLE D 10 A REAR...

Page 3: ...G 30 A CROP PROCESSING K FEEDING Reel feeding K 25 B FEEDING Header feeding K 25 D FEEDING Feeder housing K 25 E THRESHING Conventional threshing K 40 B SEPARATING Beating K 42 B SEPARATING Rotary se...

Page 4: ...84210989A 24 04 2009 Find manuals at https best manuals com...

Page 5: ...INTRODUCTION 84210989A 24 04 2009 1 Find manuals at https best manuals com...

Page 6: ...CTION Foreword 3 Note to the Owner 7 Safety rules 8 Driveline overview 11 Basic instructions 14 Torque 17 Conversion factors 20 Product identification 21 84210989A 24 04 2009 2 Find manuals at https b...

Page 7: ...ks the diagnostic data fault codes and troubleshooting and the service data remove install adjust etc By integrating this new ICE coding into technical information you will be able to search and retri...

Page 8: ...assemble install for all the mechanical electrical or hydraulic devices com ponents and assemblies Sections Sections are grouped according to the main functions or a systems on the machine Each Secti...

Page 9: ...drive various devices SECTION C POWER TRAIN This Section covers all the functions related to the transmission of power from the engine to the axles and to internal or external devices and additional P...

Page 10: ...STEM Hydraulic pump Remove A 10 A DIAGNOSTIC PRIMARY HYDRAULIC POWER SYSTEM Troubleshooting A 10 A INDEX The Chapter Index lists in alphabetical order all the types of information called Information U...

Page 11: ...nformation please refer to the respective Repair Manual for the engine type used in your vehicle Fault Code Resolution FCR information The FCR information is not contained within the paper version of...

Page 12: ...refully follow specified repair and maintenance procedures Do not wear rings wristwatches jewellery unbuttoned or loose articles of clothing such as ties torn clothing scarves open jackets or shirts w...

Page 13: ...in position If working on a slope lock the machine in position Move to a flat area as soon as is safely possible Damaged or bent chains or cables are unreliable Do not use them for lifting or towing A...

Page 14: ...e side of the tyre when checking inflation pressure Do not use parts of recovered wheels as incorrect welding brazing or heating may weaken and eventually cause damage to the wheel Never cut or weld a...

Page 15: ...led 20 Intermediate shaft 6 Chopper if installed 21 Rotary separator if installed 7 Chaff spreader if installed 22 Grain elevator 8 Drum variator 23 Returns top auger 9 Drum 24 Straw elevator top shaf...

Page 16: ...INTRODUCTION ZEIL06CS0138H0B 1 84210989A 24 04 2009 12...

Page 17: ...INTRODUCTION UNLOADING OUTPUT SHAFT 1 Engine 2 Engine cooling system 3 Unloading intermediate drive shaft 4 Grain tank bottom auger 5 Unloading auger ZDA7490A 2 84210989A 24 04 2009 13...

Page 18: ...t the seal in its seat and press down using a flat punch do not tap the seal with a hammer or mallet whilst inserting the seal check that it is perpendicular to the seat once settled make sure that it...

Page 19: ...trical wiring or electronic component while welding is in progress 4 Always disconnect the negative cable from the battery when charging the battery in the unit with a battery charger IMPORTANT If wel...

Page 20: ...sing TOOLS The tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND machines essential for reliable repair operations a...

Page 21: ...m 22 lb ft 35 Nm 26 lb ft 46 Nm 34 lb ft 50 Nm 37 lb ft 65 Nm 48 lb ft 26 Nm 19 lb ft 35 Nm 26 lb ft 7 16 37 Nm 27 lb ft 47 Nm 35 lb ft 57 Nm 42 lb ft 73 Nm 54 lb ft 80 Nm 59 lb ft 104 Nm 77 lb ft 41...

Page 22: ...31 Nm 274 lb in 40 Nm 354 lb in 15 Nm 133 lb in M10 28 Nm 21 lb ft 36 Nm 27 lb ft 43 Nm 32 lb ft 56 Nm 41 lb ft 61 Nm 45 lb ft 79 Nm 58 lb ft 30 Nm 22 lb ft M12 49 Nm 36 lb ft 63 Nm 46 lb ft 75 Nm 55...

Page 23: ...INTRODUCTION ZEIL06CS0135F0A 3 84210989A 24 04 2009 19...

Page 24: ...ter 1 liter 0 2642 US gal 1 US gal 3 7853 liter 1 liter 1 057 US quart 1 US quart 0 9464 liter 1 mm 0 061 in 1 in 16387 mm Weight 1 kg 2 204 pound 1 pound 0 4536 kg Torque 1 Nm 0 7376 lb ft 1 lb ft 1...

Page 25: ...28 1 660001 The third digit indicates the product line CR CX CSX Combine harvesters 1 Combine headers 9 Balers 4 Forage Harvesters 5 TC Combine Harvester 9 281 660 001 These 3 digits indicate the bat...

Page 26: ...INTRODUCTION 84210989A 24 04 2009 22...

Page 27: ...SERVICE MANUAL DISTRIBUTION SYSTEMS CSX7000 84210989A 24 04 2009 A...

Page 28: ...PRIMARY HYDRAULIC POWER SYSTEM A 10 A CSX7000 PNEUMATIC SYSTEM A 20 A CSX7000 ELECTRICAL POWER SYSTEM A 30 A CSX7000 LIGHTING SYSTEM A 40 A CSX7000 ELECTRONIC SYSTEM A 50 A CSX7000 FAULT CODES A 50 A...

Page 29: ...DISTRIBUTION SYSTEMS A PRIMARY HYDRAULIC POWER SYSTEM 10 A CSX7000 84210989A 24 04 2009 A 10 A 1...

Page 30: ...tion 20 Static description 22 Hydraulic pump Exploded view 23 Filter Static description 24 CSX7060 CSX7080 CSX7040 CSX7050 CSX7070 CSX7050 Hillside Static description 25 CSX7060 Laterale CSX7080 Later...

Page 31: ...d in the table below The ferrule and screw thread are greased Torque Nm lb ft Tube outer diameter mm inch Minimum Maximum 8 0 32 15 11 20 15 10 0 4 25 18 30 22 12 0 47 35 26 40 29 16 0 63 50 37 55 40...

Page 32: ...ch Minimum Maximum 8 0 32 40 29 45 33 10 0 40 65 48 70 51 12 0 47 80 59 85 63 16 0 63 100 74 120 88 18 0 71 120 88 140 103 22 0 87 200 147 220 164 28 1 10 350 257 380 280 Swivel nut with ball type nip...

Page 33: ...aximum oil flow 48 l min 12 7 gal min Hydraulic pump Steering circuit 3 Type Silence gear type Direction of rotation left hand rotation Maximum pressure 280 bar 4061 psi Maximum speed 3000 rpm Output...

Page 34: ...ator control valve 30 Lateral float minimum pressure valve 60 bar 11 Header suspension accumulator 30a Lateral float accumulator 120 bar 12 Pressure sensor 30b Lateral float accumulator 85 bar 13 Unlo...

Page 35: ...DISTRIBUTION SYSTEMS PRIMARY HYDRAULIC POWER SYSTEM ZEIL06CS0168H0C 1 84210989A 24 04 2009 A 10 A 7...

Page 36: ...eader engaging cylinder 26 Threshing engagement accumulator 38 Straw elevator and header engaging control valve 31 Drain hose 39 Threshing engaging control valve 32 Low pressure filter 40 Unloading en...

Page 37: ...DISTRIBUTION SYSTEMS PRIMARY HYDRAULIC POWER SYSTEM ZEIL09CS0153H0B 2 84210989A 24 04 2009 A 10 A 9...

Page 38: ...t Motor bi directional fixed displacement 2 position valve 3 position valve Proportional PWM valve Pressure relief valve Solenoid controlled movement Proportional solenoid movement Pulse Width Modulat...

Page 39: ...DISTRIBUTION SYSTEMS PRIMARY HYDRAULIC POWER SYSTEM Filter Filter opening Shuttle valve Temperature sender Pressure sensor 84210989A 24 04 2009 A 10 A 11...

Page 40: ...DISTRIBUTION SYSTEMS PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM Overview ZEIL04CS0085G0C 1 84210989A 24 04 2009 A 10 A 12...

Page 41: ...DISTRIBUTION SYSTEMS PRIMARY HYDRAULIC POWER SYSTEM ZEIL04CS0086G0C 2 84210989A 24 04 2009 A 10 A 13...

Page 42: ...d the location of those components refer to PRIMARY HYDRAULIC POWER SYSTEM Overview A 10 A FRONT Header Header quick release coupler 18 or screw couplers ZDA6003C 1 Lateral float cylinder 29 If latera...

Page 43: ...accumulator 120 bar 30a Lateral float accumulator 85 bar 30b ZEIL06CS0141A0B 4 If hydraulic reverser Screw couplers with non return valve 22 Header and straw elevator reversing motor 23 ZDA6258B 5 Und...

Page 44: ...rtical adjustment valve 15 Reel horizontal adjustment valve 17 Header and straw elevator reversing motor 21 Load sensing valve 27 Lateral flotation control valve 28 Lateral float minimum pressure valv...

Page 45: ...DISTRIBUTION SYSTEMS PRIMARY HYDRAULIC POWER SYSTEM Middle Drain hose 31 ZEIL06CS0196A0B 10 Above Threshing engaging clutch 34 Rotary union 35 ZEIL06CS0092A0C 11 84210989A 24 04 2009 A 10 A 17...

Page 46: ...BOVE Oil reservoir 5 Filler cap with filter 6 Breather with filter and non return valve 33 Low pressure filter 32 ZEIL06CS0044A0C 12 Main hydraulic pump 2 Pump 3 Steering circuit Pump 4 Lateral flotat...

Page 47: ...SYSTEM UNDER Above front axle Header suspension accumulator 11 Pressure sensor 12 RNIL08CS0005A0B 14 At the back Steering cylinder s 25 ZDA7540A 15 RIGHT HAND SIDE Unloading engaging cylinder 19 ZEIL0...

Page 48: ...ng spool is pushed open The nec essary amount of oil will flow to the control spool at the needed pressure Excess oil is dumped into the return line When activating valves without direct load sensing...

Page 49: ...s well to connect the pressure line with the load sensing line and closes the load sensing spool Full oil flow is available towards the hydraulic cylinder These valves are connected to a single acting...

Page 50: ...RNPH08CS0008A0B 1 The stack valve consists of two main parts Control valves for oil supply and load sensing 7 and 27 Refer to PRIMARY HYDRAULIC POWER SYSTEM Hydraulic schema A 10 A Load sensing is a...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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