New Holland CornMaster 9208-22 Service Manual Download Page 1

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Part number 51510606

edition English

July 2018

SERVICE MANUAL

CornMaster

™

9208-22

CornMaster

™

9212-20

CornMaster

™

9212-22

CornMaster

™

9216-20

CornMaster

™

9216-22

CornMaster

™

9218-20

CornMaster

™

9218-22

Corn Header

Printed

in U.S.A.

New

Holland is a trademark registered in the United States and many other countries,

owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

Summary of Contents for CornMaster 9208-22

Page 1: ...212 22 CornMaster 9216 20 CornMaster 9216 22 CornMaster 9218 20 CornMaster 9218 22 Corn Header Printed in U S A 2018 CNH Industrial America LLC All Rights Reserved New Holland is a trademark registered in the United States and many other countries owned or licensed to CNH Industrial N V its subsidiaries or affiliates ...

Page 2: ...ICE MANUAL CornMaster 9208 22 CornMaster 9212 20 CornMaster 9212 22 CornMaster 9216 20 CornMaster 9216 22 CornMaster 9218 20 CornMaster 9218 22 51510606 27 07 2018 EN Find manuals at https best manuals com ...

Page 3: ...55 6 55 995 Chopper slip clutch monitoring system 55 7 Attachments Headers 58 58 100 Attachment Header support and drives 58 1 58 120 Attachment Header feed auger 58 2 58 130 Attachment Header frame 58 3 58 208 Corn header shields and guards 58 4 58 210 Corn header feed chain and rollers 58 5 58 218 Corn header feeder structure 58 6 58 220 Corn header structure 58 7 58 224 Header drive 58 8 58 228...

Page 4: ... 71 480 Oiler system 71 1 51510606 27 07 2018 Find manuals at https best manuals com ...

Page 5: ...51510606 27 07 2018 Find manuals at https best manuals com ...

Page 6: ...INTRODUCTION 51510606 27 07 2018 1 Find manuals at https best manuals com ...

Page 7: ...ssembly 24 Torque Minimum tightening torques for normal assembly 26 Torque Standard torque data for hydraulics 31 Hydraulic contamination 33 Basic instructions Chain Wear Tables Roller Chains 34 Attachments Headers Basic instructions 36 General specification 38 Capacities 39 Product identification 44 Product overview Machine orientation 45 51510606 27 07 2018 2 Find manuals at https best manuals c...

Page 8: ...ponents not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The manufacturer reserves the right to make improvements...

Page 9: ... at hose fitting or in hose Damaged hoses and or fittings Kinked crushed flattened hard blistered heat cracked charred twisted soft or loose covered hoses Corroded or damaged fittings Leaking ports Excessive dirt and debris around hoses and or fittings Damaged or missing hose retaining clamps guards shields etc DO NOT stand on or use a hose as a step DO NOT pull or apply external forces to the hos...

Page 10: ...ds before operating the machine General and operating safety Most farm machinery accidents can be avoided by the observance of a few simple safety precautions The machine must only be used by a skilled operator familiar with all the controls and harvesting techniques on cultivated land with slopes up to maximum 26 15 uphill and downhill Keep children away from and off the machine at all times When...

Page 11: ... can be minimized by frequent removal of accumulated crop material from the machine and checking for overheated machine compo nents If oil leaks appear re torque bolts or replace gaskets as necessary Remove all trash or debris from the machine each day Especially check the engine area and exhaust system Sparks or flame can cause the hydrogen gas in a battery to explode To prevent an explosion do t...

Page 12: ...th or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice followed b...

Page 13: ...ot allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi tioning specialist or use a special extractor to recharge the system properly Repair any leaks or defects in the engine cooling system or hydraulic system immediately Do not increase the press...

Page 14: ...ver or illegible If a safety sign is on a part you or your dealer replaces make sure that you or your NEW HOLLAND NEW HOLLANDdealer install the safety sign on the new part See your NEW HOLLAND dealer for replacement safety signs Safety signs that display the Read Operator s Manual symbol are intended to direct the operator to the operator s manual for further information regarding maintenance adju...

Page 15: ...INTRODUCTION NOTE Call outs on this page refer to decals as numbered on the following pages NHIL17MH00164AA 2 Rear Chopping NHIL16GH00061AA 3 NHIL16GH00069AA 4 Left Right 51510606 27 07 2018 10 ...

Page 16: ...INTRODUCTION NOTE Call outs on this page refer to decals as numbered on the following pages NHIL17MH00038AA 5 Front NHIL17MH00150AA 6 Top 51510606 27 07 2018 11 ...

Page 17: ... by suitable slings and hooks Ensure that no persons or pets are in the vicinity of the load being lifted Failure to comply could result in death or serious injury Quantity 2 84593097 84593097 7 1 Left Hand LH side of the feeder house opening top beam NHIL17MH00167AA 8 1 Right Hand RH side of the feeder house opening top beam NHIL17MH00159AA 9 51510606 27 07 2018 12 ...

Page 18: ...fety signs as a step or platform Failure to comply could result in death or serious injury Quantity 2 87026533 87026533_B 10 2 LH side of the feeder opening on top of the top beam NHIL13GH00420AA 11 2 RH side of the feeder opening on top of the top beam NHIL13GH00419AA 12 51510606 27 07 2018 13 ...

Page 19: ...sult in death or serious injury Quantity 4 Only used on chopper equipped corn headers 84586899 84586899 13 3 LH side rear backsheet Chopper equipped units only NHIL17MH00080AA 14 3 RH side rear backsheet Chopper equipped units only NHIL17MH00081AA 15 3 On the RH outer hood NHIL16GH00069AA 16 51510606 27 07 2018 14 ...

Page 20: ...ebris Stay clear of the machine while running Failure to comply could result in death or serious injury Quantity 4 Only used on chopper equipped corn headers 84586899 84586899 13 3 On the LH outer hood NHIL16GH00061AA 17 51510606 27 07 2018 15 ...

Page 21: ...nder machine Failure to comply could result in death or serious injury Quantity 4 144380A1 144380A1 18 4 LH inboard vertical post NHIL17MH00167AA 19 4 RH side inboard vertical post NHIL17MH00159AA 20 4 RH side of the front panel NHIL17MH00044AA 21 51510606 27 07 2018 16 ...

Page 22: ...Crush Hazard Engage safety latch before working under machine Failure to comply could result in death or serious injury Quantity 4 144380A1 144380A1 18 4 LH side of the front panel NHIL17MH00041AA 22 51510606 27 07 2018 17 ...

Page 23: ... place Drive lines securely attached at both ends Drive line shields that turn freely on drive line Failure to comply will result in death or serious injury Quantity 2 86999254 86999254 23 5 RH side intermediate vertical post NHIL17MH00159AA 24 5 LH side intermediate vertical post NHIL17MH00167AA 25 51510606 27 07 2018 18 ...

Page 24: ...operating Failure to comply will result in death or serious injury Quantity 1 per drive line English 849472 Portuguese 47613650 Spanish 9801256 French 849483 Chinese 47467566 849472_H 26 6 On the PTO shaft under the safety shielding NHIL17MH00065AA 27 51510606 27 07 2018 19 ...

Page 25: ...securely attached at both ends Drive line shields that turn freely on drive line Failure to comply will result in death or serious injury Quantity 1 per drive line English 849471 French 849482 Spanish 9801260 849471_E 28 86520950 86520950 29 7 On the Power Take Off PTO shaft safety cover NHIL17MH00059AA 30 51510606 27 07 2018 20 ...

Page 26: ...ay from moving parts 4 Keep riders off machines 5 Use Slow Moving Vehicle SMV identification emblem and flashing warning lights when operating on highways except when prohibited by law 6 Never adjust lubricate clean or unplug machine with engine running Failure to comply could result in death or serious injury Quantity 1 47358801 47358801A 31 8 On the Operator s Manual storage container on the RH ...

Page 27: ...the corn head shut off the engine and remove the keys before attempting to unclog the corn head row unit Failure to comply could result in death or serious injury Quantity 2 84400502 84400502 33 9 LH side of the front panel NHIL17MH00041AA 34 9 RH side of the front panel NHIL17MH00044AA 35 51510606 27 07 2018 22 ...

Page 28: ...5_A 36 10 LH backsheet above the auger drive shield NHIL16GH00074AA 37 10 RH backsheet above the auger drive shield Headers with split auger drive only NHIL17MH00052AA 38 WARNING Knife tip path Keep hands and feet away Failure to comply could result in death or serious injury Quantity 1 84593097 84586897 39 11 On the outer LH side chopper guard NHIL16GH00070AA 40 51510606 27 07 2018 23 ...

Page 29: ...allation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with the thrust element if required 7 To prevent damage to the seal lip on the shaft position a protective guard during installation operations O ring seals Lubricate the O ring seals before you insert the...

Page 30: ...battery ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you complete welding WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote external Flush with water Antidote eyes flush with water for 15 minut...

Page 31: ...N m lb ft N m lb ft M10 48 7 36 69 5 90 33 25 48 35 M12 85 63 121 67 58 43 83 61 M14 135 100 193 142 92 68 132 97 M16 210 155 301 222 143 106 205 151 M18 299 221 414 305 203 150 281 207 M20 425 313 587 433 290 214 400 295 M24 735 542 1016 749 501 370 693 510 Metric flanged hardware Plain PLN an unplated hardware finish with residual manufacturing oils Zinc dichromate ZND a yellow colored chemical ...

Page 32: ...ocknuts Classes CL 05 and upward NHIL14RB00663AA 2 Metric hex nut identification markings 1 Manufacturer s identification 3 Property class 2 Clockwise type markings indicate property class and may include manufacturer identification if applied Example property marks 240 apart shown at the eight o clock position indicate a Class 8 property and marks 300 apart at the ten o clock position indicate a ...

Page 33: ...1 2 0 50 in 98 73 139 103 76 56 108 80 9 16 0 5625 in 142 105 201 148 111 82 156 115 5 8 0 625 in 196 145 277 204 153 113 215 159 3 4 0 75 in 348 257 491 362 271 200 383 282 7 8 0 875 in 561 413 791 584 437 323 617 455 1 1 0 in 841 620 1187 875 654 483 924 681 Inch flanged hardware Plain PLN an unplated hardware finish with residual manufacturing oils Zinc dichromate ZND a yellow colored chemical ...

Page 34: ... 2 No line marks Grade 5 Three line marks Grade 8 Six line marks Grade 2 No circumferential line marks Grade 5 Two circumferential line marks located 120 apart Grade 2 Two circumferential line marks located 60 apart Grade 2 No circumferential line marks Grade 5 Two circumferential line marks located 120 apart Grade 8 Two circumferential line marks located 60 apart 51510606 27 07 2018 29 ...

Page 35: ...ification marking Grade Marking description Grade A No marks Grade B hex nut and Grade F flange nut Three raised or indented dot marks Marks do not have to be in corners Grade C hex nut and Grade F flange nut Six raised or indented dot marks Marks do not have to be in corners Grade A No letter mark on side flat Grade B Letter B on side flat Grade C Letter C on side flat Grade A No notches Grade B ...

Page 36: ...proper size wrenches holding the head end of the fitting with a wrench and then torque the locknut 5 and washer 1 against the face of the boss 3 to the proper specified torque value NHIL14RB00661AA 1 Adjustable swivel O ring boss fittings 1 Inspect the components and make sure the port O ring sealing surfaces and threads are clean and free of damage 2 Install the O ring if needed Take special care...

Page 37: ...1 7 8 12 217 237 160 175 163 190 120 140 32 50 8 2 2 1 2 12 305 325 225 240 339 407 250 300 Installing and torquing 37 flared fittings 1 Clean the face of the flare and threads with LOCTITE ODC FREE CLEANER AND DEGREASER cleaning solvent or equivalent cleaning solvent 2 Allow the cleaning the cleaning solvent to completely dry before application sealant 3 Apply LOCTITE 569 hydraulic sealant to the...

Page 38: ...elief valves or check valves held open by dirt Quick failure of components that have been repaired Slow cycle times are slow The machine does not have enough power If your machine has any of these problems check the hydraulic oil for contamination There are two types of contamination microscopic and visible Microscopic contamination occurs when very fine particles of foreign material are suspended...

Page 39: ...ches An accurate wear measurement 1 can be made by us ing the above illustration Measure as closely as possi ble from the center of one pin to the center of another The more pitches pins contained within the measure ment increase the accuracy If the measured value ex ceeds the nominal by more than the allowable percentage the chain should be replaced The maximum allowable wear elongation is approx...

Page 40: ...2032 mm 80 0 in 2095 mm 82 480 in 90P 1143 mm 45 0 in 1177 mm 46 339 in 1428 mm 56 220 in 1473 mm 58 0 in 1714 mm 67 480 in 1765 mm 69 488 in 2286 mm 90 0 in 2355 mm 92 717 in 100P 1270 mm 50 0 in 1308 mm 51 496 in 1578 mm 62 126 in 1635 mm 64 370 in 1905 mm 75 0 in 1962 mm 77 244 in 2540 mm 100 0 in 2616 mm 103 0 in STANDARD ROLLER CHAIN SIZES NEW CHAINS Chain No 150 Chain No Pitch Width Roller D...

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