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Product Guide
Model 09201508

Tools needed for assembly:

Phillips Screwdriver
Flat Head Screwdriver
Two adjustable wrenches
Hammer

FOR OUTDOOR USE ONLY

CAUTION:

Read and follow all safety statements, assembly 
instructions, and use and care directions before 
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could 
result in serious personal injury and/or property 
damage.

CAUTION:

Some parts may contain sharp edges – especially as 
noted in the manual! Wear protective gloves if 
necessary.

WARNING:

CARBON MONOXIDE HAZARD

Burning charcoal indoors can kill you. It gives off 
carbon monoxide, which has no odor. NEVER burn 
charcoal inside homes, vehicles, or tents.

CAUTION:

THIS UNIT IS HEAVY!

 

DO NOT

 attempt to 

assemble without a helper.

If you have questions or need assistance during assembly, please call 

.

To insure your satisfaction and for follow-up service,

 

register your appliance online at

 www.charbroil.com/register

1-800-241-7548

42804439 - 09/24/08

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; 
Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; 
Keepers of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The 
Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:

®

Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; 
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; 
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; 
D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 
102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.  © 2008 W.C. Bradley Company

The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the 
Party™; SureFire™; Universal Grill Parts™  TEC™ is a trademark of Tec Infrared Grills.

TM REVISION 00

®

Hondo Smoker

Estimated Assembly Time: 1 Hour

Summary of Contents for 9201508

Page 1: ...ie Patio Kitchen Precision Flame Quantum Santa Fe Sear and Grill Sierra Signature Series The Big Easy The Minute Grill Trentino Wild WestTradition and the following marks Protected under one or more of the following U S Patents 4 989 579 5 421 319 5 458 309 5 579 755 5 996 573 6 114 666 6 135 104 6 209 533 6 279 566 6 331 108 6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 ...

Page 2: ...ombustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product WARNING All surfaces can be hot d...

Page 3: ... the temperature and smoke with the dampers located on the firebox and atop the smokestack Smoke is contained within the chambers which will reduce burn while imparting more smoke flavor Do not operate the Hondo Smoker with temperatures exceeding 450 degrees in the smoker chamber Place the food in the smoker chamber and monitor the temperature Cooking and smoking are taking place using indirect he...

Page 4: ... fluid to hot or warm coals as flashbacks may occur causing injury 5 You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow approximately 12 15 minutes 6 Depending on your cooking method either leave the briquettes in a pile or spread evenly across the charcoal grate using a long handled poker Always use caution when handling hot coals to prevent injury Know ...

Page 5: ... If food seems to be getting too smoky or brown before the cooking time is finished cover it loosely with heavy duty aluminum foil Remove the ash after each use Covered side dishes can be warmed in smoker chamber To prevent flare ups brush meat lightly with oil before grilling Keep a small squirt bottle of water handy for grilling flare ups If a bristle brush is used to clean any of the grill cook...

Page 6: ...imited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse ...

Page 7: ...Cooking Grate 40009916 K 1 Small Porcelain Cooking Grate 40009925 L 1 Axle 25602009 M 2 Wheel 45010500 Key Qty Description Part N 2 Leg Short 40220089 O 2 Leg Long 40220099 P 1 Grease Can Holder 44830150 Q 1 Rack Wood 46030090 R 2 Handle Barrel Spring 29101264 S 2 Support Barrel Spring Handle 29101265 T 1 Wire Shelf 29000595 U 1 Logo Plate 40010160 V 1 Smokestack Assembly 46020031 W 2 Leg Caps 100...

Page 8: ...t the carton lays flat This will give you a protective surface during assembly To begin assembly build two leg assemblies by sliding the long leg sections into the short leg sections Attach leg braces to the outside of one leg assembly using 10 24x1 3 4 screws and 10 24 flange nuts Make sure slotted oval hole is toward bottom of leg Do not fully tighten screws until Step 6 is complete ...

Page 9: ... both short legs are at one end of the rack and both long legs at the other end Attach leg braces using 10 24x1 3 4 screws and 10 24 flange nuts Do not fully tighten screws until Step 6 is complete Lay the leg assembly on its side with leg braces pointing upward insert the wood rack hooks into leg holes and swing rack upward parallel to leg braces ...

Page 10: ...the axle and secure with the remaining cotter pin NOTE Smoker chamber door not shown for clarity Stand the leg assembly on end wheel down Stand the smoker chamber on its solid end open end up Place leg assembly against chamber aligning holes in legs with holes in chamber Attach legs to chamber using four 1 4 20x2 screws and 1 4 20 flange nuts Insert screws from outside flange nuts from inside cham...

Page 11: ... firebox there is an opening for optional accessories Install the cover plate over the opening using two 8 32x1 2 screws and 8 32 lock nuts Align the hole pattern of the firebox with the pattern on the smoker chamber The firebox should be offset from the smoker chamber Attach using six 1 4 20x3 4 hex head bolts and flat washers inside the firebox and 1 4 20 flange nuts inside the smoker chamber Fi...

Page 12: ...cure with two 1 4 20x3 4 hex head bolts outside the chamber and 1 4 20 flange nuts inside Attach Cool Touch Handle to Smoker Chamber Door using two 1 4 Flat Washers and two 1 4 20 flange nuts as shown Repeat to attach Cool touch Handle to the Firebox Door Install the Chrome Hole Plug provided into the hole in the Smoker Chamber Door as shown Cool Touch Handle 1 4 Flat Washers 1 4 20 Nuts Chrome Ho...

Page 13: ... flange nuts Upper Holes Lower Holes Install the front shelf by first inserting the four horizontal mounting wires into the matching four lower holes in the smoker chamber body Next pivot the shelf upward and push the shelf further into the body Finally pivot the shelf down until it rests in position Horizontal Mounting Wires Side view of Smoker Chamber showing proper installation of the front she...

Page 14: ...vegetable can will fit nicely into the clip to collect grease 14 13 14 If the Logo Plate is not already installed insert the logo plate into two holes in the lower right corner of the smoker chamber door Press the Logo Plate Clips onto the pins until snug against the inside of the door Logo Plate ...

Page 15: ...fire grate into the firebox Wire Fire Grates NOTE Wire Shelf Firebox and Smoker Chamber Doors not shown for clarity Place two large Porcelain Cooking Grates into the smoker chamber resting them on the grate support screws Place the smaller Porcelain Cooking Grate into the Firebox Large Porcelain Cooking Grates Small Porcelain Cooking Grate 15 ...

Page 16: ...16 ...

Page 17: ...NOTES 17 ...

Page 18: ...NOTES 18 ...

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Page 20: ...20 REGTEMP REV00 ...

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