Assembly and Operating Instructions
Oct. 2014
Netter Vacuum-Fixing-Devices
BA Nr. 1555E
Page 1/24
These operating instructions apply for:
VAC 8 VAC 10 VAC 11 VAC 12
VAC 13 VAC 15 VAC 20 VAC 30 VAC 40
Page 1: ...Assembly and Operating Instructions Oct 2014 Netter Vacuum Fixing Devices BA Nr 1555E Page 1 24 These operating instructions apply for VAC 8 VAC 10 VAC 11 VAC 12 VAC 13 VAC 15 VAC 20 VAC 30 VAC 40 ...
Page 2: ... of delivery The VAC are delivered with the following components as standard Vacuum fixing device VAC Operating instructions Packaging From series VAC 11 safety rope For changes to the scope of delivery please refer to the delivery note Check the packaging for possible signs of transport damage In the event of damage to the packaging check that the contents are complete and undamaged If there is a...
Page 3: ...subject to copyright All rights e g for translation photo mechanical reproduction printing or reproduction e g data processing data carriers and data networks of this operating manual or parts thereof are strictly reserved to kÉííÉêVibration Limitation of liability All technical information data and instructions on installation operation and maintenance in these operating instructions are based on...
Page 4: ...pecially useful information and tips ENVIRONMENTALLY FRIENDLY DISPOSAL refers to the obligation of an environmentally friendly disposal Information on the VAC Netter vacuum fixing devices of series VAC for pneumatic vibrators are in strict compliance with the EC Machine Di rective 2006 42 EC The standard DIN EN 12100 has been observed in particu lar Special features Quick mounting without bolting ...
Page 5: ...ide a protection type required for the specific use CAUTION kÉííÉêVibration does not assume liability for damage or injury resulting from technical modifications to the product or failure to observe the instructions and warnings in this operating manual CAUTION Not every pneumatic vibrator is suitable to the vacuum fixing device Applicable vibrators are listed in chapter 6 Mounting of vibrator and...
Page 6: ...checked and if necessary retightened after 1 hour of operation and then at regular intervals normally every month Jan Feb DANGER Source of danger With parts of smaller cross section there is a risk that a vacuum fixing device may come loose Possible consequences of non observance A fixing device dropping down can cause bodily injury and or damage to property Avoiding the danger The vacuum fixing d...
Page 7: ...24 3 859 7 60 41 52 79 79 850 VAC 30 HG 30 N 0 60 0 85 4 086 5 789 11 50 110 170 79 79 1 500 VAC 30 HG 30 S 0 60 0 85 4 086 5 789 12 00 49 60 79 79 1 500 VAC 40 HG 40 N 0 60 0 85 5 448 7 718 20 00 220 340 82 86 1 500 Maximum suction power at 5 bar For operation of a vibrator a higher pressure may be required The noise level was measured at a distance of 1 m without vibrator The noise level of vibr...
Page 8: ...C 11 VAC 12 VAC 13 Type A B C D E F VAC 8 19 8 150 127 30 55 VAC 10 22 8 200 175 26 5 55 VAC 11 20 5 5 300 276 26 55 VAC 12 25 10 300 268 68 100 VAC 13 70 30 186 241 195 197 All dimensions in mm measurement X depending on vibrator ...
Page 9: ...9 VAC 15 VAC 20 All dimensions in mm measurement X depending on vibrator Type A B C D E F VAC 15 50 25 345 290 100 150 VAC 20 70 30 425 370 150 200 ...
Page 10: ...10 VAC 30 Type A B C D E F VAC 30 70 30 396 339 426 370 All dimensions in mm measurement X depending on vibrator ...
Page 11: ...11 VAC 40 Type A B C D E F VAC 40 70 25 426 375 5 425 370 All dimensions in mm measurement X depending on vibrator ...
Page 12: ...alve Hose set HG S In addition to the standard function see hose set Standard HG N the hose set Economy Air Supply HG S has an economy switch position With the vibrator switched off the compressed air consumption can be reduced by approx 30 in comparison to the standard version by means of a throttle This compressed air reduction makes sense because the holding function does not re quire the total...
Page 13: ...d unless other wise agreed Special transport conditions are not prescribed The packaging protects the unit from transport damages The packaging materials have been selected on an environmental and disposal friendly basis and are there fore recyclable Recycling packagings reduces raw material consumption and waste volume Storage Protect the vacuum fixing devices from excessive exposure to UV radiat...
Page 14: ...F 350 NF 32 48 740 VAC15 HG 15 S 50 70 57 55 108 75 01 50 01 70 02 VAC20 HG 15 N 57 55 108 70 02 54 02 50 04 32 48 2100 5000 VAC20 HG 15 S VAC30 HG 30 N 120 126 250 50 04 50 08 NVG 49 55 61 5000 VAC30 HG 30 S NVG 82 84 VAC40 HG 40 N 50 08 50 10 Depending on application please consult kÉííÉêVibration Adapter plate required please add to your order DANGER Not every pneumatic vibrator is suitable for...
Page 15: ... to mount vibrators NCT two tapped blind holes must be drilled If a compressed air operated piston vibrator of series NTS or NTK is to be mounted we recommend the use of an adapter plate Alternatively one hole must be drilled into the suction cup and the tapped hole sealed with a suitable sealing agent For the size X refer to the op erating instructions for the re spective vibrator IMPORTANT When ...
Page 16: ... a centre punch see template VAC 15 and VAC 20 3 Drill through holes diameter depending on type of vibrator see operating in structions for vibrator Countersink bores from bottom side of base plate side of suction cup acc to DIN 74 Bf 4 Fasten the vibrator using the specified socket head cap screws For this pur pose use common screw retentions 5 Assemble the suction cups in the correct position IM...
Page 17: ...17 Template VAC 15 Template VAC 20 Do not drill through this aerea Do not drill through this aerea Round Plate Round Plate ...
Page 18: ...r op erated piston vibrator series NTS 50 10 the adapter plate has four through holes For the fastening of any other vibrator you should consult kÉííÉêVibration beforehand Installation of the VAC on the lifting device Due to its own weight the vacuum fixing device may only be lifted with suitable lifting device When lifting the vacuum fixing de vice an eyebolt M16 is available Do not drill through...
Page 19: ...C 15 HG 15 N or HG 15 S HG 10 N or HG 10 S VAC 20 HG 15 N or HG 15 S HG 10 N or HG 10 S VAC 30 HG 30 N or HG 30 S HG 10 N or HG 10 S VAC 40 HG 40 N Throttle control valves DRV are recommended for use of a hose set Example of Hose set HG N with DRV Example of Hose set HG S with DRV connection Compressed air supply connection Compressed air supply connection Vibrator connection Vacuum fixing devices...
Page 20: ... HG 40 N 1 2 NW 12 Safeguard with safety rope DANGER Before mounting locate a secure attachment point e g an eye bolt where you can hook the safety rope of the vacuum fixing device to attach it on your container or your construction This rope must be pre tensioned as short as possible by using a rope clamp Should a vacuum fixing device come loose it must not drop into a slack rope Checklist for in...
Page 21: ... by actuating the manual 3 2 way slide valve on the hose set and adjust the lubricator Adjust the desired vibrator frequency with a pressure regulator option e g part of a maintenance unit When using a vacuum fixing device with hose set HG S you may activate the Economy Air Supply function For this purpose turn the throttle screw in clock wise direction until the fixing device can be easily moved ...
Page 22: ...e has been extremely loaded by the vacuum fixing device dropping down it should be replaced by a new one Cleaning Vacuum fixing devices may be cleaned from outside with pressurized water After cleaning run the unit for a short moment Suction cups The suction cups must be permanently checked for wear and need to be replaced if necessary Vacuum nozzle The vacuum nozzle may be clogged by contaminated...
Page 23: ...ance and Repair Suction surface Is the suction surface air permeable and or rough If yes the vacuum fixing device is not suitable for this application Vacuum fixing devices slips during vibration Air supply Hoses kinked Route hoses without kinks Silencer clogged Wash or replace Vacuum nozzle clogged Clean procedure is described in chapter Maintenance and Repair Suction surface Is the suction surfa...
Page 24: ...atic for interval operation SPECIAL DESIGNS Some vacuum fixing devices are also available as special ver sions e g with stainless steel plate for extreme temperature ranges with suction cups made of silicone Further information on request 12 Waste disposal The parts are to be correctly disposed of depending on the material Material specifications VAC 8 12 VAC 13 40 Steel Clamping plate Fittings Al...
