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Safety Precautions 

 

Safety Precautions 

Read these instructions carefully before you install, operate, or transport the system. 

  Install the system or DIN rail associated with, at a sturdy location 

  Install the power socket outlet near the system where it is easily accessible 

  Secure each system module(s) using its retaining screws 

  Place power cords and other connection cables away from foot traffic. Do not 

place items over power cords and make sure they do not rest against data cables 

  Shutdown, disconnect all cables from the system and ground yourself before 

touching internal modules 

  Ensure that the correct power range is being used before powering the device 

  Should a module fail, arrange for a replacement as soon as possible to minimize 

down-time 

  By means of a power cord connected to a socket-outlet with earthing connection 

  This product is intended to be supplied by a Listed Power Adapter or DC power 

source, rated 24Vdc, 16A, Tma 60 degree C and 5000m altitude during operation. 

If further assistance is required, please contact Neousys Technology 

  If the system is not going to be used for a long time, disconnect it from mains 

(power socket) to avoid transient over-voltage 

Hot Surface Warning 

  HOT SURFACE. DO NOT 

TOUCH

. "ATTENTION: Surface chaude. Ne 

pas toucher." 

WARNING!   

Components/ parts inside the 

equipment may be hot to touch! 

Please wait one-half hour after 

switching off before handling parts. 

Battery Warning 

 

 

Batteries are at risk of exploding if incorrectly 

installed 

 

Do not attempt to recharge, force open, or heat the 

battery 

 

Replace the battery only with the same or equivalent 

type recommended by the manufacturer 

Summary of Contents for Nuvo-7501 Series

Page 1: ...Neousys Technology Inc Nuvo 7501 Series User Manual Revision 1 0...

Page 2: ...Button 19 2 2 2 Ethernet Port 20 2 2 3 Reset Button 21 2 2 4 DVI Port 21 2 2 5 VGA Port 22 2 2 6 System Status LED 22 2 2 7 4 Pole 3 5mm Microphone in Speaker out Jack 23 2 2 8 CMOS Reset Button 23 2...

Page 3: ...on 72 4 1 6 Wake on LAN Option 73 4 1 7 Boot Menu 74 4 1 8 Boot Type Legacy UEFI 75 4 1 9 Add Boot Options 76 4 1 10 Watchdog Timer for Booting 77 4 1 11 Legacy UEFI Boot Device 78 5 OS Support and Dr...

Page 4: ...in advance with Neousys Technology Inc Customer is solely responsible for ensuring the compatibility and interoperability of the third party s products Customer is further solely responsible for ensur...

Page 5: ...pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment g...

Page 6: ...epresent commitment from Neousys Technology Inc Neousys Technology Inc shall not be liable for any direct indirect special incidental or consequential damages arising from the use of the product or do...

Page 7: ...soon as possible to minimize down time By means of a power cord connected to a socket outlet with earthing connection This product is intended to be supplied by a Listed Power Adapter or DC power sou...

Page 8: ...connector pins Use a grounded wrist strap and an anti static work pad to discharge static electricity when installing or maintaining the system Avoid dust debris carpets plastic vinyl and styrofoam in...

Page 9: ...s Nuvo 7501 series system It is a compact fanless embedded controller with Intel 9 th 8 th Gen Core TM i7 i5 i3 processor The guide also demonstrates the system s basic installation procedures Revisio...

Page 10: ...ustrial applications It features an M 2 2280 slot SATA signal and can also support a 2 5 SSD HDD or a 3 5 HDD It s derivative model Nuvo 7505D offers isolated DIO and isolated COM ports 1 4 which can...

Page 11: ...onnector supporting 1920 x 1200 resolution Serial Port 2x software programmable RS 232 422 485 ports COM1 COM2 2x RS 232 ports COM3 COM4 Audio 1x 3 5 mm jack for mic in and speaker out Storage Interfa...

Page 12: ...STD 810G Method 516 6 Procedure I Table 516 6 II EMC CE FCC Class A according to EN 55032 EN 55024 Due to thermal limitations 65W CPUs will be configured to operate in 35W mode by default For sub zer...

Page 13: ...ftware programmable isolated RS 232 422 485 ports COM1 COM2 2x isolated RS 232 ports COM3 COM4 2x RS 232 ports COM5 COM6 Audio 1x 3 5 mm jack for mic in and speaker out Isolated DIO 8 CH isolated DI a...

Page 14: ...STD 810G Method 516 6 Procedure I Table 516 6 II EMC CE FCC Class A according to EN 55032 EN 55024 Due to thermal limitations 65W CPUs will be configured to operate in 35W mode by default For sub zer...

Page 15: ...Nuvo 7501 Series 15 1 2 Dimension NOTE All measurements are in millimeters mm 1 2 1 Top View of Nuvo 7501 Series 1 2 2 Front View of Nuvo 7501 Series...

Page 16: ...Nuvo 7501 Series 16 1 2 3 Back View of Nuvo 7501 Series 1 2 4 Side View of Nuvo 7501 Series...

Page 17: ...ny item s are missing or damaged please contact your local dealer or Neousys Technology 2 1 Nuvo 7501 7505D Series Packing List System Pack Nuvo 7501 7505D Qty 1 Nuvo 7501 7505D If you ordered CPU RAM...

Page 18: ...t VGA output supports resolution up to 1920x1200 6 System status LEDs Three system LEDs Power PWR Watchdog Timer WDT and Hard Disk Drive HDD 7 4 pole 3 5mm headphone speaker jack 3 5mm jack for speake...

Page 19: ...ff you can either issue a shutdown command in the OS or just press the power button In case of system halts you can press and hold the power button for 5 seconds to force shutdown the system Please no...

Page 20: ...ors on the RJ45 connector represents the following connection statuses Active Link LED LED Color Status Description Green Off Ethernet port is disconnected On Ethernet port is connected and no data tr...

Page 21: ...use a pin like object to push the reset button 2 2 4 DVI Port The system has one DVI D connector on its I O panel to support independent display output DVI transmits graphics data in digital format an...

Page 22: ...formation on driver installation NOTE Please make sure your VGA cable includes SDA and SCL DDC clock and data signals for correct communication with monitor to get resolution timing information A cabl...

Page 23: ...y reset the motherboard BIOS in case of system halt or malfunction To avoid unexpected operation it is purposely placed behind the panel To reset please use the tip of a pen press and hold for at leas...

Page 24: ...re configurable RS 232 422 485 ports COM3 and COM4 are standard 9 wire RS 232 ports The operation mode of COM1 and COM2 can be set in BIOS setup utility The following table describes the pin definitio...

Page 25: ...200 bps baud rate COM1 and COM2 are software configurable RS 232 422 485 ports COM3 and COM4 are standard 9 wire RS 232 ports The operation mode of COM1 and COM2 can be set in BIOS setup utility The f...

Page 26: ...minal block which is ideal for field usage where DC power is provided The screw clamping mechanism of the terminal block offers utmost reliability when wiring DC power Symbol Description Remote on off...

Page 27: ...isolated DO on the back panel of the system via DB25 female connector Pin Definition Pin Signal Pin Signal 1 VDD 14 DOGND 2 DO0 15 DO1 3 DO2 16 DO3 4 DO4 17 DO4GND 5 DO5 18 DO5GND 6 DO6 19 DO6GND 7 D...

Page 28: ...l COM Ports Nuvo 7505D Only There are two additional RS 232 COM ports on the back panel of the system via standard 9 wire connectors COM Port Pin Definition COM5 COM6 Pin RS 232 Mode 1 DCD 2 RX 3 TX 4...

Page 29: ...to have an external system status LED indicators The system provides a 2x6 2 0mm pitch pin header to output system status such as power HDD watchdog timer and control system on off remotely The statu...

Page 30: ...hing when SATA hard drive is active 6 HDD 7 Power_LED Output System power indicator on if system is turned on off if system is turned off 8 Power_LED 9 Ctrl Input Remote on off control connecting to a...

Page 31: ...eries 31 2 5 2 M 2 2280 M Key Slot for SSD SATA Signal Only The system has an M 2 2280 slot SATA signal only for you to install an M 2 SATA SSD NOTE The M 2 slot is only compatible with SATA signal M...

Page 32: ...9 GND 10 DAS DSS_N 11 12 3V3 13 14 3V3 15 GND 16 3V3 17 18 3V3 19 20 21 GND 22 23 24 25 26 27 GND 28 29 30 31 32 33 GND 34 35 36 37 38 39 GND 40 41 SATA B 42 43 SATA B 44 45 GND 46 47 SATA A 48 49 SAT...

Page 33: ...Nuvo 7501 Series 33 2 5 3 Single DRAM SO DIMM Slot The system motherboard supports one 260 pin SODIMM socket for installing one DDR4 2666 2400 memory module up to 32GB capacity...

Page 34: ...ication rev 1 2 There are plenty of off the shelf mini PCIe modules with versatile capabilities By installing a mini PCIe module your system can have expanded features such as WIFI GPS CAN bus analog...

Page 35: ...T 15 GND 16 UIM VPP Mechanical Key 17 Reserved UIM C8 18 GND 19 Reserved UIM C4 20 W DISABLE 21 GND 22 PERST 23 PERn0 24 3 3Vaux 25 PERp0 26 GND 27 GND 28 1 5V 29 GND 30 SMB CLK 31 PETn0 32 SMB DATA 3...

Page 36: ...blue slot that works in cooperation with a SIM slot indicated in red By installing a M 2 module you can install a 3G 4G module with a SIM card for internet access via your service provider s 3G 4G net...

Page 37: ...14 15 16 17 18 19 20 21 22 23 24 25 26 27 GND 28 29 30 UIM1 RESET 31 32 UIM1 CLK 33 GND 34 UIM1 DATA 35 36 UIM1 PWR 37 38 39 GND 40 41 PERn0 42 43 PERp0 44 45 GND 46 47 PETn0 48 49 PETp0 50 PERST_N 51...

Page 38: ...t which support Gen3 6 Gb s SATA signals The SATA port is composed of a 7 pin SATA connector indicated in blue and a 4 pin power connector indicated in red A dedicated cable is shipped with the system...

Page 39: ...nternally on the PCBA It supports standard USB 2 0 signals You can utilize this USB port to connect a USB protection dongle inside the chassis of the controller WARNING DO NOT use a USB flash drive wi...

Page 40: ...and service this product to avoid injury or damage to the system Please observe all ESD procedures at all times to avoid damaging the equipment Before disassembling your system please make sure the s...

Page 41: ...l components the system needs to be disassembled To disassemble the system enclosure you need to remove screws on the I O panel removable and side panel 1 On the I O panel side unscrew the three 3 scr...

Page 42: ...ated in blue to remove the rear panel 4 Unscrew the four 4 screws at the bottom of the system 5 Gently lift and remove the bottom panel 6 For Nuvo 7505D you must disconnect the DIO and COM port connec...

Page 43: ...blue ii If you see the five 5 screws indicated in red the system may already have a CPU installed To gain access to the CPU socket you will also need to remove the five 5 screws indicated in red 3 Be...

Page 44: ...its container tray Match the two notches on the side to the protrusions in the socket gently lower the CPU into the socket 5 Locate the CPU retention bracket from the accessory box Place the retentio...

Page 45: ...e motherboard around and secure the bracket by tightening two M3 P head screws Hold CPU bracket firmly and turn the motherboard around Secure two M3 P head screws 7 Remove all protective films on the...

Page 46: ...Nuvo 7501 Series 46 8 With the four motherboard standoffs aligned gently lower the motherboard onto the heatsink...

Page 47: ...ve 5 M3 spring screws indicated in red Gradually tighten the five screws in the following order for even pressure Securing the motherboard Secure five CPU heatsink spring screws in order 10 Reinstall...

Page 48: ...the section Disassembling the System you may not need to completely dismantle the system to gain access to the memory module slots 2 Locate the SODIMM memory module slot on the motherboard 3 To insta...

Page 49: ...the protective film on the thermal pad located on the hard drive bracket has been removed so it can properly make contact with the DRAM module 6 Reinstall the system enclosure and panel when done If y...

Page 50: ...ou to install an M 2 2280 SATA SSD for fast read and write performance For installation please refer to the following instructions 1 Please refer to the section Disassembling the System you may not ne...

Page 51: ...1 Series 51 3 Gently press down and secure the module with an M3 P head screw 4 Reinstall the system enclosure and panel when done 5 If you need to install other components please refer to respective...

Page 52: ...blue coupled with SIM socket indicated in red for installing 3G 4G module For installation please refer to the following instructions 1 Please refer to the section Disassembling the System you may not...

Page 53: ...card Slide the SIM slot towards the outside of the motherboard and lift the SIM card holder Insert the SIM card pins facing up and slide it towards the left to lock the SIM card in place 3 Shut the SI...

Page 54: ...M 2 module on a 45 degree angle into the M 2 slot 5 Secure the M 2 module 6 Clip on the IPEZ to SMA cable to the module please refer to the module s user manual on antennae cable connection 7 Secure t...

Page 55: ...Nuvo 7501 Series 55 8 Reinstall the system enclosure panel and attach the external antenna If you need to install other components please refer to respective sections...

Page 56: ...mini PCIe slot To install a mini PCIe module please refer to the following instructions 1 Please refer to the section Disassembling the System you may not need to completely dismantle the system to ga...

Page 57: ...to the module and secure the antenna to the side panel Please refer to the module s manual for clip on connection 5 Secure antenna to side panel Secure on side panel Antenna installation 6 Reinstall t...

Page 58: ...ion 1 Please refer to the section Disassembling the System to gain access to SATA port 2 Secure 2 5 HDD SSD on the HDD SSD bracket with 4 M3 flat head screws The area indicated in blue is the protecti...

Page 59: ...the motherboard with SATA indicated in blue and power indicated in red cable Cable connections SATA power connectors 5 Reinstall the system enclosure and panel when done If you need to install other c...

Page 60: ...Installation 1 Please refer to the section Disassembling the System to gain access to SATA port 2 Secure 3 5 HDD on the HDD SSD bracket with 6 32 flat head screws 3 Secure 3 5 HDD and the bracket on t...

Page 61: ...the motherboard with SATA indicated in blue and power indicated in red cable Cable connections SATA power connectors 5 Reinstall the system enclosure and panel when done If you need to install other c...

Page 62: ...please follow the steps below 1 For Nuvo 7505D system connect the DIO and COM port cable onto the motherboard connector indicated in blue 2 With the heatsink upside down gently lower the enclosure 3 P...

Page 63: ...e three 3 screws on the rear panel 5 Turn the system around with the heatsink on top secure the four 4 screws at the top of the enclosure 6 Secure the three 3 screws on the IP panel to complete the en...

Page 64: ...rail mounting kit to mount it on a DIN rail To mount your Nuvo 7501 controller please refer to the instructions listed below 3 9 1 Wall mounting Nuvo 7501 Series Nuvo 7501 systems have built in wall m...

Page 65: ...a DIN rail mounting clip You should fix the clip to the bracket using four M4 flat head screws first and then fix the bracket assembly to the Nuvo 7501 controller with another four M4 screws This opt...

Page 66: ...ou may need to modify Please always make sure you understand the effect of change before you proceed with any modification If you are unsure of the function you are changing it is recommended to chang...

Page 67: ...422 full duplex and RS 485 half duplex mode while COM3 and COM4 support RS 232 mode only You can set the COM1 COM2 operating mode via BIOS settings Another option in the BIOS called Slew Rate defines...

Page 68: ...our wiring configuration e g with or without external termination To set COM port operating mode 1 When system boots up press F2 to enter BIOS setup utility 2 Go to Advanced Peripheral Configuration 3...

Page 69: ...following instructions on how to enable the high speed mode for your COM port COM1 used as an example To set COM port high speed mode 1 Press F2 when the system boots up to enter the BIOS setup utili...

Page 70: ...5 Power Off System is kept in off state when DC power is supplied To set Power On after Power Failure option 1 When system boots up press F2 to enter BIOS setup utility 2 Go to Power Power On after Po...

Page 71: ...gs If you re using Windows Vista Windows 7 8 10 or Linux kernel 2 6 19 or later you can select AHCI mode for better performance To set SATA controller mode 1 When system boots up press F2 to enter BIO...

Page 72: ...ned to have best thermal performance with CPUs of 35W TDP you can install a 65W CPU and limit its SKU power to 35W to obtain more computing power This feature gives you the flexibility of CPU selectio...

Page 73: ...u have to enable this option first in BIOS settings Please refer to Powering On Using Wake on LAN to set up the system To enable disable Wake on LAN option 1 When system boots up press F2 to enter BIO...

Page 74: ...oot Menu The Boot menu in BIOS allows you to specify the system s boot characteristics by setting bootable device components boot media and method Or you may press F12 upon system start up and select...

Page 75: ...initialization the UEFI boot mode uses GPT partition which supports greater than 2TB partition size and GOP driver for faster video initialization It is recommended that If you need greater than 2TB d...

Page 76: ...ve The setting allows you to set the newly added device to boot first or as the last device on the list To set Add Boot Options 1 When system boots up press F2 to enter BIOS setup utility 2 Go to Boot...

Page 77: ...Test OK When Manually after Entering OS is selected it s user s liability to stop the watchdog timer when entering OS This guarantees the system can always boot into OS otherwise another booting proc...

Page 78: ...hen system boots up press F2 to enter BIOS setup utility 2 Go to Boot UEFI Boot Device 3 Highlight the device you wish to make boot order changes to and press F5 F6 or to change device boot order To s...

Page 79: ...manually compile and install the driver for Intel graphics or I210 GbE controller if the driver is not embedded in kernel You can visit Intel website for further information For distributions graphics...

Page 80: ...cally please refer to the following procedures 1 Insert the Drivers Utilities DVD into a USB DVD drive connect to your system A setup utility launches and the following dialog appears Click on Automat...

Page 81: ...0_I350 Win_10_64_CFL APPS PROSETDX Winx64 DxSetup exe 5 ME driver x Driver_Pool ME_CFL Win_10_64 SetupME exe 5 5 Driver Installation for Watchdog Timer Control Neousys provides a driver package which...

Page 82: ...ted digital I O is available for extended range of applications Nuvo 7505D features 8x DI channels and 8x DO channels via a DSub 25 connector The digital I O supports standard polling mode I O access...

Page 83: ...WDT DIO Library please follow instructions below 1 Execute WDT_DIO_Setup 2 2 9 8 exe and the following dialog appears 2 Click Next and specify the directory of installing related files The default di...

Page 84: ...e system The WDT DIO library will take effect after the system has rebooted 4 When programming your WDT or DIO program the related files are located in Header File Include Library File Lib Function Re...

Page 85: ...etWDT WORD tick BYTE unit Description Set timeout value and unit for watchdog timer When InitWDT is invoked a default timeout value of 255 seconds is assigned Parameter tick WORD value 1 65535 to indi...

Page 86: ...unction returns TRUE otherwise FALSE Usage BOOL bRet StartWDT ResetWDT Syntax BOOL ResetWDT void Description Reset the timeout value to the value given by SetWDT If ResetWDT or StopWDT is not invoked...

Page 87: ...ne BYTE ch Description Read a single channel of isolated digital input Parameter ch BYTE value specifies the DI channel to be read Ch should be a value of 0 7 Return Value The status TRUE or FALSE of...

Page 88: ...es the status of DO channel Return Value None Usage BYTE ch 3 DI channel 3 BOOL DOChValue TRUE DOWriteLine ch DOChValue write DO channel 3 as TRUE DOWritePort Syntax void DOWritePort WORD value Descri...

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