Nederman 89101005 Installation & Operation Manual Download

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S-SERIES

Nederman Customer Service & Technical Support

[email protected]

+1 (336) 821-0800

Section 9.0 Spare Parts

Reduce downtime by stocking certified Nederman spare parts!

S-500

S-750

S-1000

Filter Bag Requirement (per Unit)

16 Bags

24 Bags

Recommended Filter Bag Safety Stock 4 Bags 4 Bags

2 Bags

Item

Description

Part #

Qty

Filter Bag

S-500/S-750 Superbag - 8.66” x 54.13” (220 mm x 1375 mm) 89251020

Filter Bag

S-1000 Superbag XT15 - 8.66” x 77.16” (220 mm x 1960 mm)

89251021

Clamp

500 mm QF Clamp (bags, barrels or bin)

89201003

Waste Bag 8 mil Plastic Collection Bag Roll (90 pcs)

89201024

Dump Bin

230 gal (871 L)33"x70.5"x36.5" (838 mmx1790 mmx927 mm)

89101011

Barrel

45 gal (170 L) Collection Barrel

89201004

Shaker Filter Bag Cleaning Kits (see Shaker IOM)

Shaker Kit S-500 Manual

89101071

Shaker Kit S-500 Mechanical

89101072

Shaker Kit S-500 Automatic – 208-230 V/460 V

89101073

Shaker Kit S-500 Automatic – 575 V

89101074

Shaker Kit S-750 & S-1000 Manual

89101075

Shaker Kit S-750 & S-1000 Mechanical

89101076

Shaker Kit S-750 & S-1000 Automatic – 208-230 V/460 V

89101077

Shaker Kit S-750 & S-1000 Automatic – 575 V

89101078

Shaker Upgrade Kits (See Shaker IOM for more information)

Shaker Kit Manual to Mechanical

89101079

Shaker Kit Manual to Automatic - 208-230 V/460 V

89101080

Shaker Kit Manual to Automatic – 575 V

89101081

Valve

Shut Off Valve (Shaker Kit replacement)

89101082

Reg/Filter Regulator & Filter Combo (Shaker Kit replacement)

89101083

Summary of Contents for 89101005

Page 1: ...3 12 2 and when using an aluminum fan wheel meets NFPA 654 2020 section 3 3 21 Must be installed per all applicable local state and federal regulations including NFPA 664 2020 section 9 3 4 or NFPA 654 2020 section 9 3 13 1 1 2 if appropriate See NFPA for information on Codes and Standards https www nfpa org No portion of this manual may be reproduced without the written approval of Nederman Origi...

Page 2: ...e 3 Section 2 0 Safety 4 Section 3 0 Introduction 5 Section 4 0 Pre Installation 6 7 Section 5 0 Electrical Requirements 8 Section 6 0 Installation 9 11 Section 7 0 System Operation 12 14 Section 8 0 Maintenance 15 18 Section9 0 Spare Parts 19 Section10 0 Data Sheets 20 22 S 500 20 S 750 21 S 1000 22 Section 11 0 Warranty Returns 23 ...

Page 3: ...ne in conformity with intended purpose or ordering suitable instructed personnel to operate it on their behalf Operator Any personnel instructed to operate the machine Electrician Anyone on the basis of the professional qualifications is familiar with relevant standards and is the only one who can carry out assigned tasks as well as recognize and avert potential hazards 1 4 Symbols Warning signs a...

Page 4: ...pty the dust into an approved air tight metal container in case of spark and remedy the metal to metal contact problem as needed before resuming operation DO NOT allow any open flames or heat sources within 10 feet of machine or containers as suspended dust may cause a fire and or an explosion To prevent static electricity generation in systems with a flammable and explosive atmosphere ensure that...

Page 5: ...21 when using an aluminum fan wheel impeller These operating and maintenance instructions are designed to maximize economy and minimize downtown of your NEDERMAN system Proper operation and routine maintenance of the system is critical in minimizing downtime avoiding costly repairs and maximizing system performance Stocking certified Nederman spare parts assists in reducing downtown Nederman has c...

Page 6: ...air or otherwise are the responsibility of the end user 4 2 Inspection upon Delivery Immediately upon receipt of the equipment carefully inspect all parts to make certain that the unit is in good condition and that all items listed on the packing list are received Even though the equipment is properly secured on skids at our factory it is possible for it to be damaged in transit Please pay particu...

Page 7: ...enches metric sizes or adjustable wrenches 4 5 Storage Procedures If the unit cannot be installed immediately the dust collector components should be stored as follows Motor Starter Store indoors in a temperature and humidity controlled environment Filter Hopper Filter Top and Fan Assemblies Store off of the ground with all external cavities covered to prevent collection of water Ducting component...

Page 8: ...ingle phase units requite a motor starter and 208 V or 230 V 60 Hz power supply Three phase units require a motor starter and 208 V 230 V 480 V or 575 V 60 Hz power supply per order with the necessary amperage for horsepower provided 5 4 Grounding Instructions For collectors with flammable and explosive dust piping must be made of a material preventing static electricity For non conducting short c...

Page 9: ...ully prior to erecting and start up Meets the definition of enclosureless dust collector per NFPA 664 2020 section 3 3 12 2 and meets NFPA 654 2020 section 3 3 21 when using an aluminum fan wheel impeller Must be installed per all applicable local state and federal regulations including NFPA 664 2020 section 9 3 4 or NFPA 654 2020 section 9 3 13 1 1 2 if appropriate 6 2 Main Components NOTICE WARN...

Page 10: ...ort techsupport us nederman com 1 336 821 0800 10 Section 6 0 Installation 6 3 Shipment Typically the filter bag house hopper and fan are delivered as shown below with shrink wrap film The filter unit is shipped with the top baghouse collapsed NOTICE ...

Page 11: ...the bag house roof Once the unit is in the desired location raising the bag house roof requires one person at each of the four legs corner see photo below 1 Unbolt the bag house roof legs from dust collector legs saving the nuts and bolts for step 3 2 W h i l e h olding the roof legs close to the filter legs evenly extend raise the bag house roof and roof legs at the same time 3 Once completely ra...

Page 12: ...he dust laden air then enters the hopper section item 3 3 As the air speed reduces within the hopper the heavier dust particles will fall down into the collection bags or bins item 4 4 The remaining fine dust item 6 travels up inside of the filter bags item 5 5 The clean air item 7 exits the filter bags into the surrounding atmosphere 5 1 2 3 7 6 4 5 COMBIFAB Collection Filter Bag Filter Bag Air I...

Page 13: ...cing any type of activity Not following the safety instructions may lead to serious personal injury Access doors may only be opened in accordance with the safety instructions Authorized personnel may perform adjustment of the electrical controls without cover only when the electrical control is not connected to the supply voltage and in accordance with the current safety rules The operator of this...

Page 14: ...or inspection EmergencyStop In the case of an emergency the filter can be stopped by activating the emergency stop button Emptying of Filter Bags andContainers Filters should be inspected in accordance with the maintenance instructions in section 8 Waste collectioncontainers must be emptied periodically Beforeemptying shut down the dust collector and cleanthe filter bags manually or with installed...

Page 15: ...ll disconnected power supplies to prevent equipment being turned on while work is being performed 3 Personnel accessing the dust compartment must wear proper PPE including breathing equipment and eye protection 4 When working overhead or in a storage silo proper supports must be inplace to prevent collapse of material above or below the working area 5 Whenworking overhead orina storage silo person...

Page 16: ... should stop once the fan wheel has been cleaned and or tightened Contact a certified technician If the vibrations persists after cleaning and tightening of the fan wheel as vibrations can reduce the life of the fan Motor Normal motor maintenance comprises cleaning of the motor and lubrication of bearings per the maintenance schedule Electric motors are lubricated according to the manufacturer s i...

Page 17: ...lated energy such as in a compressed air system must also be interrupted or discharged before commencing the work For service and repair work done in the dust laden air at a minimum the following safety equipment must be used RespiratoryProtective Device possiblywithfresh air supplies Gogglesorshieldmaskpossibly inconnectionwithfreshair supply in toxic dust Applications supplement with required sp...

Page 18: ...heck List The system should be continuously checked according to the following recommended schedule which is based on a single daily 8 hour shift Schedule should be adjusted accordingly to increased or decreased operation times Check Interval Months Filter Bags attachment to hopper wear tear 1 monthly Hopper dust build up wear and tear 1 monthly Fan Bearings lubrication bolts 3 quarterly Bag House...

Page 19: ... x36 5 838 mmx1790 mmx927 mm 89101011 1 Barrel 45 gal 170 L Collection Barrel 89201004 1 Shaker Filter Bag Cleaning Kits see Shaker IOM Shaker Kit S 500 Manual 89101071 1 Shaker Kit S 500 Mechanical 89101072 1 Shaker Kit S 500 Automatic 208 230 V 460 V 89101073 1 Shaker Kit S 500 Automatic 575 V 89101074 1 Shaker Kit S 750 S 1000 Manual 89101075 1 Shaker Kit S 750 S 1000 Mechanical 89101076 1 Shak...

Page 20: ...ag 10 125 ft2 0 94 m2 Total Filter area 162 ft2 15 m2 Air flowcapacity 1500 3000 cfm 2549 5097m3 hr Static pressure w g inches of H20 Pa 8 0 1993 Pa 1 500 cfm 2549 m3 hr 7 5 1868 Pa 2 000 cfm 3398 m3 hr 5 0 1245 Pa 3 000 cfm 5097 m3 hr Dimensions Base 47 1194 mm x 78 1981 mm Height 108 2743 mm Weight Shipping Weight 656 lbs 295 kg 880 lbs 399 kg Construction Collector Pre formed galvanized steel M...

Page 21: ...ester Filter area per bag 10 125 ft2 0 94 m2 Total Filter area 243 ft2 22 6 m2 Air flowcapacity 2 500 4 500 cfm 4248 7646m3 hr Static pressure wg in of H20 Pa 10 0 2491 Pa 2 500 cfm 4248m3 hr 8 0 1993 Pa 3 500 cfm 5947 m3 hr 6 0 1495 Pa 4 500 cfm 7646 m3 hr Dimensions Base 50 1270 mm x 105 2667 mm Height 108 2743 mm Weight Shipping Weight 805 865 lbs 365 392 kg 1100 1165 lbs 499 528 kg Constructio...

Page 22: ...lter bag Superbag 2000 XT15 Antistatic Polyester Filter area per bag 15 00 ft2 1 4 m2 Total Filter area 360 ft2 33 45 m2 Air flow capacity 4 000 5 000 cfm 6796 8495m3 hr Static pressure wg in of H20 PA 8 0 1993 Pa 4 000 cfm 6796 m3 hr 7 0 1744 Pa 5 000 cfm 8495 m3 hr Dimensions Base 50 1270 mm x 105 2667 mm Height 131 3327 mm Weight Shipping weight 1000 1060 lbs 454 48 1kg 1160 1220 lbs 526 553 kg...

Page 23: ...equipment expires Any repayment of purchase price shall be without interest Seller s sole responsibility and Buyer s exclusive remedy hereunder shall be limited to such repair replacement or repayment of the purchase price as above provided THERE ARE NO OTHER WARRANTIES EXPRESSED STATUTORY OR IMPLIED INCLUDING OF MERCHANTABILITY QUALITY OR FITNESS FOR PURPOSE NOR ANY AFFIRMATION OF FACT OR REPRESE...

Page 24: ...______________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _______________________________________...

Page 25: ... Make sure to choose a certified technician to service your Nederman equipment as they have the correct tools and knowledge to solve any machinery issues and improve its performance Be sure to ask if your technician is certified by Nederman Our services for dust collection systems are customized to your particular needs We work with you to understand your needs then develop a program to meet your ...

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