Nedap PowerRouter PR50SB-PR/S24 Installation Manual Download

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PowerRouter • Back-up / Stand-alone • Installation Manual

Illustrations

(IP20)

mounting bracket

690 mm max. ø 5.5 mm

600 mm max. ø 10 mm

570 mm max. ø 5.5 mm

370 mm

Standby

4 x

2 x

Standby

min. 300 mm

min. 800 mm

Max.40°C

Min.-10°C

20 KG

Drill template the PowerRouter

Installation steps

Partno. 5555426,1

Read the installation manual for details

the PowerRouter

Summary of Contents for PowerRouter PR50SB-PR/S24

Page 1: ...Installation Manual PowerRouter Solar Battery Back up Stand alone Date 181213...

Page 2: ...PowerRouter Back up Stand alone Installation Manual Illustrations Page 1 Installation Manual Original instructions Page 9 EN...

Page 3: ...Standby 1 2 3 4 x 4 x 2 x 2 x 4 5 6 Standby Standby Standby Standby Standby Standby Standby Standby min 300 mm min 800 mm Max 40 C Min 10 C i 20 KG 20 KG A A A A A B B Drill template the PowerRouter D...

Page 4: ...Illustrations PowerRouter Back up Stand alone Installation Manual 2 3 4 5 0 1 7 7 6 3 300A BAT BAT TMPS GND SH SH N L N L IMD 25A Relay AC Local out N L Load AC Local out RCD N L...

Page 5: ...PowerRouter Back up Stand alone Installation Manual Illustrations 3 6 7 0 1 7 7 6 3 0 1 7 7 6 3 N L 0 1 7 7 6 3 N L 0 1 7 7 6 3 N L CAN N L N L N L 11 N fuse 315 mA 1 L1 4 L2 7 L3 9 L3 6 L2 3 L1...

Page 6: ...up Stand alone Installation Manual 4 8 9 10 11 12 2 1 3 4 R1 R2 L N 5 6 R7 R8 A1 A2 N L N L AC local out AC grid external relay NO NC AC GRID AC LOCAL OUT NO NO NC NC L N L N K201 K202 0 1 7 7 6 3 N L...

Page 7: ...er Back up Stand alone Installation Manual Illustrations 5 13 14 15 0 1 7 7 6 3 L3 L2 100 L1 N R7 R8 A1 A2 R1 R2 Ripple control receiver AC grid external relay N L AC GRID AC LOCAL OUT NO NO NC NC 6 3...

Page 8: ...18 RJ45 Pin Orange White Tracer 1 Orange 2 Green White Tracer 3 Blue 4 Blue White Tracer 5 Green 6 Brown White Tracer 7 Brown 8 GND GND GND GND C D 1 2 5 6 4 3 A B N L N L CBEU 02 CSAP 01 NO NC AC GR...

Page 9: ...PowerRouter Back up Stand alone Installation Manual Illustrations 7 19 20 21 22...

Page 10: ...Illustrations PowerRouter Back up Stand alone Installation Manual 8 23 24...

Page 11: ...3 phase sensor accessory PRA3SENSE 18 3 4 External relay accessory PRA1RLY 18 3 5 Wireless Energy Management Kit accessory PRA1WEMK 18 3 6 Batteries 18 3 7 Battery temperature sensor standard 18 4 In...

Page 12: ...30 4 14 4 Register the PowerRouter on www myPowerRouter com 30 4 14 5 Register additional PowerRouters on one login 30 5 Software installation tool 32 5 1 Introduction 32 5 2 Display settings 32 5 2 1...

Page 13: ...edures 43 7 6 1 Restart the PowerRouter 43 7 6 2 Check the PowerRouter airflow 43 7 6 3 Check the internet connection 43 7 6 4 Look up the firmware versions and id number 43 7 6 5 Reset the PowerRoute...

Page 14: ...e instructions are not followed could result in injury and damage to the equipment CAUTION This symbol indicates a situation which if the instructions are not followed could result in damage to the eq...

Page 15: ...e e g lightning overvoltage storm fire Cosmetic shortcomings which do not influence the functioning of the unit Damage due to moisture and or other environmental conditions i The installer dealer who...

Page 16: ...related to its use No data published in this manual may be reproduced or published in any form or by any means without the prior written consent of Nedap Information in this manual is subject to chang...

Page 17: ...There are two labels on the PowerRouter figure 1 A warning label with battery warnings A type label that provides technical specifications i The image shows an example of the labels The labels may be...

Page 18: ...els used in the system 2 6 Batteries DANGER Batteries deliver electric power and can cause an energy or fire hazard when they are shorted or wrongly installed WARNING Series fuse protection is require...

Page 19: ...rRouter The PowerRouter can even be remotely updated with new firmware containing the latest features so the system is always kept up to date 3 1 2 PowerRouter software installation tool The software...

Page 20: ...ed The external relay can be ordered via your local Business Partner 3 5 Wireless Energy Management Kit accessory PRA1WEMK The Wireless Energy Management Kit can be used with PowerRouter products that...

Page 21: ...s too high derating will occur The PowerRouter reduces the power output if the internal temperature becomes too high The location is not accessible for children The PowerRouter emits a slight hum duri...

Page 22: ...ipped with a wall mounting bracket that is suitable for use on most walls To mount the PowerRouter 1 Use the drill template provided with the PowerRouter to drill the holes for the wall mounting brack...

Page 23: ...itch to the AC local out terminal on the PowerRouter 7 Tighten the strain reliefs with a torque between 1 2 Nm and 1 5 Nm WARNING For continued protection against electric shock you must always use an...

Page 24: ...and the batteries Use battery cables with a cross sectional area of 70 mm2 to 95 mm2 and a maximum length of 2 5 m per cable 2 Install a fuse 300 A slow blow in series with the positive battery cable...

Page 25: ...the connection overview The sensor is configured by the PowerRouter and requires no setup only hard wiring is required 1 Disconnect the PowerRouter from the Public AC grid 2 Mount the 3 phase sensor i...

Page 26: ...ucing the connected loads or intemitted use Connect the earth according local regulations The load that is connected to the relay must be 1 phase i For this function the value for energy export to the...

Page 27: ...rd mounting box plastic 12 Connect the two wires to the PowerRouter programmable contact K201 13 Install the cover on the binary input module 14 Install the wireless plug in actuator in the desired wa...

Page 28: ...ver 2 For 24V lead acid batteries set the external battery disconnect switch to on 3 Set the solar switch on the PowerRouter to on 4 Set the external AC disconnect switch to on 5 Switch on the PowerRo...

Page 29: ...has a menu option re initialize If you use this wizard it only asks for basic battery settings based on these settings the PowerRouter updates other battery settings overwriting any customized batter...

Page 30: ...isplay will show Selftest fail 1 Press yes and use up down to select Service 2 Press yes and use up down to select Selftest 3 Press yes to go to the Selftest 4 Press yes to continue or no to cancel 5...

Page 31: ...ailes the second time contact your local Bussiness Partner 4 14 Connect the PowerRouter to the internet CAUTION Install the clip on coil on the UTP cable within 10 cm of the powerrouter 4 14 1 Connect...

Page 32: ...heck the internet connection via menu service status internet connection The display should show OK 3 Go to a computer and open www myPowerRouter com 4 In the login screen click New user figure 19 5 F...

Page 33: ...ided by the internet router or the intenet switch To test the connection connect a PC to the connection that you will use for the PowerRouter Open a web page If the web page opens the connection works...

Page 34: ...re initialize If you use this wizard it only asks for basic battery settings based on these settings the PowerRouter updates other battery settings overwriting any customized battery settings Any cus...

Page 35: ...to switch on additional loads when the grid voltage is high Which is usually an indication of high feed in power Battery State of Charge SoC Alarm based on the battery state of charge The alarm relay...

Page 36: ...ings for a specific country CAUTION It is not allowed to select another country than the country the PowerRouter will be installed 5 4 2 EEG 2012 Set the dedicated parameters to your installation size...

Page 37: ...atteries you can change The charging procedure to float charging The absorption voltage and float voltage The charge current CAUTION Wrong settings may harm the batteries 5 5 2 Maintenance charge Set...

Page 38: ...the selected item Use NO to return to the previous item Select and change settings Use YES to change a selected setting Use the UP DOWN buttons to change the selected setting Use YES to confirm the ch...

Page 39: ...n and ID number 7 2 Check the LED status When an error has occurred the LEDs will either be OFF or FLASHING as follows The LED can be on blinking or off The PowerRouter is receiving installing an upda...

Page 40: ...safe mode and will not function until the user has turned the system off and on or a reset is performed A hard error is indicated when the error LED is flashing 7 4 2 Soft error When a soft error occu...

Page 41: ...1 Run the installation tool or install wizard again Contact your dealer if this error occurs frequently P092 H G034 H B026 H S019 H Hard The PowerRouter configuration is incorrect Contact your dealer...

Page 42: ...ontact your dealer if this error occurs frequently G007 S Soft The voltage level on the local out is too high in a situation where no voltage is expected If this error occurs during installation make...

Page 43: ...peration will resume when the 10 minute average of the grid voltage is within approved limits G043 H Hard Error occurred in anti islanding settings Restart the system section 7 6 1 Run the installatio...

Page 44: ...rature of the solar module S is too high The output power of the module has been reduced Check the airflow of the PowerRouter section 7 6 2 When the module cools down the error will disappear and the...

Page 45: ...6 3 Check the internet connection The display will show information about the internet status like Internet connection status ok error counting Last date and time when the PowerRouter was connected to...

Page 46: ...unit is completely de energised 7 Disconnect the communication wires 8 Disconnect any optional connections 9 Disconnect the solar panel string wiring with the special tool figure 8 10 Disconnect the A...

Page 47: ...PowerRouter reached the end of its service life or is defect beyond repair Dispose of the PowerRouter according to local regulations Submit the PowerRouter to a collection point for electrical and ele...

Page 48: ...50SB PR S24 PR37SB PR S24 PR30SB PR S24 Max input 5 5 kWp total 15 A per string 4 kWp total 15 A per string 3 3 kWp total 15 A No of inputs 2 2 1 No of MPP trackers 2 fully independent 2 fully indepen...

Page 49: ...CE VDE AR N 4105 2011 08 EEG2012 C Tick Safety EN 60950 1 EN 62109 1 2 EN 60335 2 29 EN 62040 1 Emission EN 61000 3 2 EN 61000 3 3 EN 61000 6 3 EN 61000 3 12 Immunity EN 61000 6 2 EN 61000 3 11 Anti...

Page 50: ...9 Technical specifications PowerRouter Back up Stand alone Installation Manual 48 EN...

Page 51: ......

Page 52: ...www PowerRouter com info PowerRouter com...

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