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Maintenance Instructions

Preventive Maintenance

NCR 5635 Spray Currency Dispenser Service Manual

4-47

NCR - CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions

●

Higher usage ATMs (350 dispense operations daily, 3 bill per 
pick module per operation); replace suction cups every three 
months.

Currency/Media 
Containers

4

Clean the purge bin area, latch fast bin (if fitted) and all cassettes 
(including spare cassettes) both inside and out (See “Cleaning”). 

Note:  Pay particular attention to the front door of the cassette.

master.bk  Page 47  Wednesday, March 27, 2002  9:35 AM

Summary of Contents for 5635

Page 1: ...NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions NCR 5635 Spray Currency Dispenser Service Manual B006 6280 A000 April 2002 master bk Page 1 Wednesday March 27 2002 9 35 AM...

Page 2: ...may not be marketed by NCR in all parts of the world In some instances photographs are of equipment prototypes Therefore before using this document consult with your NCR representative or NCR office...

Page 3: ...ith the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will...

Page 4: ...e equipment off and on the user is encouraged to consult an NCR service representative immediately Caution NCR Corporation is not responsible for any radio or television interference caused by unautho...

Page 5: ...OPRIETARY Use pursuant to Company Instructions 5635 Spray Currency Dispenser Service Manual Revision Record Date Page Description of Change April 2002 All First issue of manual master bk Page v Wednes...

Page 6: ...vi 5635 Spray Currency Dispenser Service Manual NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions master bk Page vi Wednesday March 27 2002 9 35 AM...

Page 7: ...er and for service engineers who will be maintaining the dispenser Organisation The manual is organised into four chapters and one appendix as follows Chapter 1 Functional Description Containers descr...

Page 8: ...ting to the 5635 currency dispenser are z NCR 5635 Spray Currency Dispenser Owner s Guide B006 6279 A000 Aimed at the person who will be responsible for the day to day running of the dispenser this bo...

Page 9: ...y Containers 1 3 Currency Cassettes 1 3 Purge Bin 1 8 Pick Modules 1 10 Currency Cassette Guides and Latch 1 11 Cassette Identity Sensors 1 11 Pick Module Keyplate 1 11 Pick Action 1 11 Pick Mechanism...

Page 10: ...6 Interface Connection 2 7 Electrical Connections 2 8 Electrical Characteristics of Interfaces 2 9 Chapter 3 Operating Instructions Preparation of Currency 3 1 Emptying the Currency Purge Bin 3 10 Sta...

Page 11: ...tments 4 36 Pick Module Timing 4 36 Dispenser Motor Drive Belt Tension 4 45 Preventive Maintenance 4 46 Pick Modules 4 46 Currency Media Containers 4 47 Lubrication 4 48 Lubricant Type 4 48 General In...

Page 12: ...AND PROPRIETARY Use pursuant to Company Instructions Appendix A Specifications Currency A 1 Currency Cassettes A 1 Reject Bin A 1 EMC A 2 Power Requirements A 2 Acoustic Noise A 3 Weight A 3 Dimensio...

Page 13: ...5 The Cassette Base 1 6 Cassette Operation 1 7 Purge Bin 1 8 Pick Modules 1 10 Currency Cassette Guides and Latch 1 11 Cassette Identity Sensors 1 11 Pick Module Keyplate 1 11 Pick Action 1 11 Pick M...

Page 14: ...nal Description NCR 5635 Spray Currency Dispenser Service Manual NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions Firmware Description 1 20 Dispense Operation 1 22 master bk Page...

Page 15: ...rdholder The term spray is used to describe the way that the dispenser presents the bills in a continuous stream or spray rather than bunching them together and presenting the bills as a single bundle...

Page 16: ...positions Pick position number 1 is immediately below the spray module number 2 is below number 1 number 3 below number 2 and 4 below 3 Cassettes containing the currency are latched into the pick mod...

Page 17: ...be just an open area fitted with a sealable flap or can be a container that latches into the dispenser Both the currency cassettes and the purge bin remain seal fast secure when the ATM is opened Curr...

Page 18: ...te are adjusted to hold a single currency denomination within the range of sizes of bills dispensed by the currency dispenser This range is as follows The illustration below shows an open currency cas...

Page 19: ...odule As notes are taken from the stack at this open end the pusher moves towards the front A magnet attached to the pusher operates a reed switch in the pick module to signal a low currency condition...

Page 20: ...Instructions The Cassette Base 1 The following illustration shows the components inside the cassette base The base of the cassette holds the truck door and its retraction mechanism the pusher ratchet...

Page 21: ...s inserted into the dispenser the prongs of the pick module keyplate enter the holes in the base of the cassette and push against locking pawls on the truck door The door is pushed into the cassette b...

Page 22: ...odule just where the currency exits from the dispenser If a fault is detected during a dispense say double or damaged bills then the reject gate is operated to deflect the bills into the purge bin The...

Page 23: ...the same area but has a similar mechanism to the currency cassettes in that it is latched into place and keyplate prongs open a slot in the top of the bin to accept the rejected currency Currency is...

Page 24: ...ingle or double can hold one or two cassettes and are fitted below the presenter to give one two three or four cassette positions Pick positions are numbered top to bottom with 1 at the top The table...

Page 25: ...denomination Pick Module Keyplate 1 When the cassette is inserted into the dispenser the prongs of the pick module keyplate enter the holes in its base The cassette door is pushed into the cassette ba...

Page 26: ...vacuum pump A plastic disk printed with timing marks is attached to the drive cam that imparts the oscillating motion to the pick arms A cut out section of the disk forms a timing arc which is detecte...

Page 27: ...to touch the bills in the cassette the pick solenoid energizes and the vacuum is applied to the suction cups The pick arm suction cups then hit and hold the end bill within the cassette The pick arms...

Page 28: ...resenter A difference of plus 5 or minus 5 timing wheel ticks in width from the known width of the currency stored in NVRAM will cause the note to be rejected to the purge bin and the pick to be attem...

Page 29: ...the Cash Dispenser terminal If damaged or double bills are detected the divert gate in the spray presenter is operated to deliver the currency into the purge bin The dispenser motor is housed in the p...

Page 30: ...disk is incorporated in the presenter transport attached to the LVDT reference wheel shaft The beam of an opto electronic sensor is chopped by the segments of the disk to create timing pulses These t...

Page 31: ...olded or multiple bills are detected and diverted into the purge bin Threshold values are stored in memory for each value of currency being dispensed Divert Gate 1 The function of the divert gate is t...

Page 32: ...control for the divert mechanism and the transport drive At power up the board executes level 0 firmware diagnostics which report using LEDs The control board is based around the Philips 80C562 micro...

Page 33: ...vel 0 diagnostic interface is implemented using 2 LED indicators on ports P4 0 P4 1 on the 80C562 The selection of memory mapped peripherals and ports is accomplished by a 3 to 8 way decoder The mappe...

Page 34: ...ses a firmware reset of the 5635 Last Status Reports the status of the last Dispense Test Dispense or Purge command The 5635 specific dispense purge commands have no effect on this function Configurat...

Page 35: ...es Get Bill Dispense Order Reports the configured dispense order Report Reject Reason Reports the reject reason s relating to any notes that were rejected in the previous dispense command Multi casset...

Page 36: ...n of the first cassette to dispense from The normal dispense operation can be broken down into the following sequence of operations 1 The PC core issues a dispense command specifying the number of bil...

Page 37: ...e double and triple bills for the specific currency 5 The picked bill is transported from the LVDT to the divert gate where a If the bill is good the divert solenoid is energized allowing the gate to...

Page 38: ...ctional Description Dispense Operation 1 24 NCR 5635 Spray Currency Dispenser Service Manual NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions master bk Page 24 Wednesday March 27...

Page 39: ...ual Chapter 2 Installation Mounting Dispenser 2 1 Left Side Mounting Locations 2 1 Right Side Mounting Locations 2 3 Power Requirements Connections 2 5 AC Power 2 5 DC Power 2 5 Power Connections 2 6...

Page 40: ...Table of Contents Installation NCR 5635 Spray Currency Dispenser Service Manual NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions master bk Page ii Wednesday March 27 2002 9 35 AM...

Page 41: ...using four M6 screws two on either side of the dispenser There are two pairs of holes provided on each side but only one from each pair needs to be used to mount the dispenser Bottom mounting is prov...

Page 42: ...ns of the holes in the left hand pallet mounting feet These feet are suitable for supporting the dispenser on a retractable tray as is done in the NCR EasyPoint 55 terminal Note The width of the dispe...

Page 43: ...e Manual 2 3 NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions Right Side Mounting Locations 2 The locations of the right hand side 6 8mm 0 27in dia mounting holes are shown in the...

Page 44: ...Use pursuant to Company Instructions The right hand side bottom mounting bracket is shown below Note The width of the dispenser between the outer surfaces of the side plates is 225 075 millimetres 8 9...

Page 45: ...cification 120VAC 5 5A RMS 20A surge 230VAC 3A RMS 10A surge The required connector type is as follows Housing Tyco Electronics 1 480 700 0 Crimp Tyco Electronics 350218 0 DC Power 2 The DC power for...

Page 46: ...Currency Dispenser Service Manual NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions Power Connections 2 The AC and DC power connections to the dispenser are shown on the following...

Page 47: ...ispenser Service Manual 2 7 NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions Interface Connection 2 The dispenser interface connector is a 25 way male D type connector on the cont...

Page 48: ...t and uses a subset of the handshake circuits RS 232 C is the default interface if no selection or enable links are present The connector configuration for this interface is as follows XRES 13 25 COMM...

Page 49: ...100 ohm series resistor If this causes unacceptable voltage loss pin 10 may be used instead This provides a direct connection to the dispenser ground but may reduce noise immunity The logic level inte...

Page 50: ...t be at least 1K any pull downs used must not exceed 1K The dispenser has two types of input circuit The RXDL circuit may be driven by a standard LSTTL output the input incorporates a TTL gate with a...

Page 51: ...Currency Dispenser Service Manual Chapter 3 Operating Instructions Replenishing the Currency Cassettes 3 1 Preparation of Currency 3 1 Emptying the Currency Purge Bin 3 10 Standard Currency Purge Bin...

Page 52: ...of Contents Operating Instructions NCR 5635 Spray Currency Dispenser Service Manual NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions master bk Page ii Wednesday March 27 2002 9 3...

Page 53: ...of approximately 100 notes in one hand and separating out with the other While separating out the currency should be checked for obvious defects such as Adhesive tape on the surface of the currency St...

Page 54: ...IETARY Use pursuant to Company Instructions To replenish the currency in the cassette proceed as follows 1 Firmly push the cassette latch hasp down and then pull the bottom of the latch towards you 2...

Page 55: ...Dispenser Service Manual 3 3 NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions 3 Raise the lid and applying slight pressure at the front of the lid to help disengage the tags remo...

Page 56: ...CR 5635 Spray Currency Dispenser Service Manual NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions 4 Lift the pusher arms and move the pusher to the rearmost position by pushing aga...

Page 57: ...structions 5 Latch the pusher in the rear position by applying gentle pressure near the base of the pusher then releasing the pusher arms 6 Align the edges of the bills in both planes by holding a bun...

Page 58: ...at the cassette be placed at an angle so that each bill stack can be loaded without it falling over For example stand the cassette at an angle against a wall as shown Load the bills into the cassette...

Page 59: ...mount is loaded or the Max Stack load point indicated on a label inside the cassette is reached 9 Lift the pusher arms and push the pusher and the bill stack upwards until the currency stack touches t...

Page 60: ...FIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions 10 Insert the tongues on the cassette lid into the slots in the cassette base as shown and then lower the lid on to the cassette base 11...

Page 61: ...ursuant to Company Instructions 12 Pull the latch down and forward until it clicks into the locked position 13 If required seal latch 14 Firmly push the full cassette into the terminal until the casse...

Page 62: ...Use pursuant to Company Instructions Emptying the Currency Purge Bin 3 There are two styles of purge bin Standard an enclosed area with flap and Latch Fast bin Standard Currency Purge Bin 3 If the pur...

Page 63: ...to Company Instructions Latch Fast Currency Purge Bin 3 To empty the Latch Fast currency purge bin proceed as follows 1 Lift the catch on the left hand side of the currency purge bin and pull the bin...

Page 64: ...bin 5 Remove the purged currency from the bin 6 Close the front of the bin and refit the lock or a new seal 7 Slide the empty purge bin into the terminal until it locks in place Note Damaged or poor q...

Page 65: ...nds on where the jam is within the dispenser If the jam is at the pick sensor module proceed to Step 2 If the jam in the main transport proceed to Step 5 2 Lift the green catch on the right hand side...

Page 66: ...5 Look in the main transport to locate the jammed bill s The transport belts can be driven manually by using the handle indicated below Carefully remove the jammed bill from within the transport 6 On...

Page 67: ...Note Guides Currency Length 4 7 Segment Type Note Adjustment Spacer 4 8 Fixed Size Note Adjustment Spacer 4 8 Currency Length Guide Codes and E Spacer Setting 4 9 Currency Width Adjustment 4 17 Segmen...

Page 68: ...4 33 Test 5 All RAM Address 4 34 Adjustments 4 36 Pick Module Timing 4 36 Separating the Pick Units of the Aria Double Pick Module 4 38 Internal Timing of 5635 Aria Type Pick Modules 4 39 Aria Double...

Page 69: ...Instructions Replacement Instructions 4 51 Replacing the Control Board 4 51 Replacing the 5635 Spray Presenter 4 53 Replacing a 5635 Dispenser Pick Module 4 54 Configuration 4 55 RS232 Comms 4 55 Bill...

Page 70: ...of Contents Maintenance Instructions NCR 5635 Spray Currency Dispenser Service Manual NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions master bk Page iv Wednesday March 27 2002 9...

Page 71: ...aintenance InstructionsD Calibrating the Dispenser 4 For proper operation of the dispenser certain adjustments have to be made These adjustments are described in this section and include the following...

Page 72: ...ispenser The software matches the cassette code to a specific denomination of currency Cassettes with the same code will be loaded with notes of the same value The cassette can be identified by writin...

Page 73: ...e 1 Code 2 Code 3 and Code 4 These can be changed so that for example the dispenser will dispense two different denomination notes from the four cassettes that is with two cassettes set to Code 1 and...

Page 74: ...the frame of the dispenser pick module associated with the cassette location in the dispenser subsystem The four reed switches have the following functions Depending upon whether a magnet is installe...

Page 75: ...ocation and orientation of the four magnets to produce the seven cassette identification codes The magnet position in the table corresponds to the numbers 1 to 4 moulded into the plastic inside the ho...

Page 76: ...ceding figure shows what is meant by currency length and width Currency Length Adjustment 4 Adjustment is provided to allow the cassette to accommodate currency from 120 mm 4 72 in to 172 mm 6 77 in l...

Page 77: ...The other part of the guide code is a letter A or B which is embossed on the note guides A on one note guide and B on the other The A or B note guides can be installed along either the right or left...

Page 78: ...d the numbers 1 to 15 and is known as the E spacer The E spacer is designed to snap in to position without the use of tools The E spacer codes in the table given under the heading Currency Length Guid...

Page 79: ...E2 E3 and so on and is also known as an E spacer and is designed to snap in to position without the use of tools The E spacer codes in the table given under the heading Currency Length Guide Codes and...

Page 80: ...6 E7 135 5 32 B6 A6 E6 E6 136 5 36 B6 A6 E6 E6 137 5 40 B6 A6 E6 E6 138 5 44 B6 A6 E6 E6 139 5 48 A5 B5 E5 E5 140 5 52 A5 B5 E5 E5 141 5 56 A5 B5 E5 E5 142 5 60 A5 B5 E5 E5 143 5 64 A5 B5 E5 E5 144 5...

Page 81: ...o the size given by the codes 4 Insert the E spacers in the cassette 5 Put the note guides into the cassette 6 Check that the triangular parts on the note guides point to the numbers on the floor of t...

Page 82: ...h of the new currency 120 mm 2 Refer to the code table and using the currency length read the guide code and the E spacer setting for the currency For 120 mm the left hand guide code is B3 and the rig...

Page 83: ...R CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions 5 Slightly raise the rear end of the guide over the embossed numbers push the guide towards the rear and lift it out of the cassette...

Page 84: ...cassette through 90 degrees before pulling upwards 7 If fitting fixed size spacers select four E9 spacers and proceed to step 12 If using segment type spacers proceed with step 8 8 Hold a new segment...

Page 85: ...s left after cutting 12 Snap in the four new E spacers in the correct positions in the floor of the cassette 13 Insert the note guides back into the cassette hard against the E spacers Check that the...

Page 86: ...ts 4 16 NCR 5635 Spray Currency Dispenser Service Manual NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions 14 Replace the flat washers and screws in the base of the cassette master...

Page 87: ...idths Minimum width 62 mm 2 44 in Maximum width 95 mm 3 74 in As with the length adjustment there are two types of spacers Segment type Fixed size Segment Type Note Adjustment Spacers 4 Cassette Lid E...

Page 88: ...e Instructions Cassette Adjustments 4 18 NCR 5635 Spray Currency Dispenser Service Manual NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions master bk Page 18 Wednesday March 27 200...

Page 89: ...ides to the yellow spacers with the cutouts in the note guides facing out Example 4 This example adjusts the cassette for currency 67 mm 2 64 in wide 1 Open the cassette and remove the lid 2 Remove th...

Page 90: ...side with two sets of numbers 1 to 12 reading in opposite directions One end has the letter C on it and the other has the letter D see the illustration below For the code C8 you count from the C end a...

Page 91: ...e facing out Fixed Size Note Adjustment Spacers 4 Cassette Lid E and Yellow Spacer Locations 4 Four of these spacers are E spacers and are the same as the E spacers used when adjusting the currency le...

Page 92: ...5 Clip two E spacers to each note guide 6 Clip the note guides to the yellow spacers with the cutouts in the note guides facing out Example 4 This example adjusts the cassette for currency 67 mm 2 64...

Page 93: ...r codes For 67 mm the Yellow spacer should be set to C8 and the E spacer to E10 7 Install the four new Yellow spacers by pressing the legs of the spacer together and pushing them into the apertures in...

Page 94: ...2 C9 E11 65 2 56 D8 E11 66 2 60 D8 E11 67 2 64 C8 E10 68 2 68 D7 E9 69 2 72 D7 E9 70 2 76 C7 E9 71 2 80 D6 E8 72 2 83 D6 E8 73 2 87 C6 E8 74 2 91 D5 E7 75 2 95 D5 E7 76 2 99 C5 E6 77 3 03 D4 E6 78 3 0...

Page 95: ...currency value in indelible ink on the interior surfaces of the lid and the body Note Low Sensing Adjustment 4 The note low block provides the dispenser subsystem with an indication of a note low cond...

Page 96: ...s To change the note low setting proceed as follows 1 Open the cassette and remove the lid 2 Press the flaps of the note low block together until they touch then pull the block upwards and out of the...

Page 97: ...mpensation factor allows for differences that exist between the singularities calculated by different LVDT assemblies because of mechanical tolerances The dispenser adjusts the LVDT compensation facto...

Page 98: ...Sizes command to enter the size width in millimetres of the test currency 4 Use the Set Bill Singularities command to enter the singularity of the test currency 5 Use the Multi Cassette Dispense comm...

Page 99: ...insert the cassettes into the pick positions 3 Use the Learn Bill Parameters command to calculate the average width and singularity of the currency dispensed from the cassette or cassettes 4 Make a n...

Page 100: ...Manual tests following start up LED D 12 is used to show the Status Code test result for the test and LED D11 is used to show the test number LED D12 flashes the number of times equivalent to the sta...

Page 101: ...are carried out automatically and if successful both LEDs flash together to confirm that they have passed Test 1 Microcontroller Confidence and EPROM Sumcheck4 LED D11 is flashed once to signify that...

Page 102: ...signify that this is test 3 LED D12 is then flashed the number of times equivalent to the status code Status Code Status 0 Passed 8 Internal data error in lower SRAM 9 Internal data error in upper SR...

Page 103: ...RAM Data Test and Clear NVRAM 4 The Singularity 1 2 switchpack should be set as follows LED D11 is flashed four times to signify that this is test 4 LED D12 is then flashed the number of times equiva...

Page 104: ...the number of times equivalent to the status code 9 Internal data error in upper SRAM 10 External data fault in lower SRAM 11 External data fault in upper SRAM Status Code Status SW 1 SW 2 SW 3 SW 4 S...

Page 105: ...Manual 4 35 NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions 12 Upper SRAM address bus error in lower 8 lines BA 0 7 13 Upper SRAM address bus error in upper 8 lines BA 8 15 14 Ch...

Page 106: ...p pick module is alongside the timing sensor then the number 2 of the second pick module should be alongside its sensor the number 3 on the timing disk of the third pick module should be alongside its...

Page 107: ...iming 1 High Dispenser 2 High Dispenser 3 High Dispenser 4 High Dispenser Note 1 The procedures assume that the dispenser is hung from the top and that pick modules are added below the presenter howev...

Page 108: ...Units of the Aria Double Pick Module 4 To adjust a double pick module you must first isolate the gear trains of the two pick units by removing the timing belt NCR part number 445 0587791 shown in the...

Page 109: ...wheel and the cam driven vacuum arm line Note In a double pick unit make the adjustment on the upper pick unit first The method of setting is as follows 1 Position the teeth mesh between the drive se...

Page 110: ...ating tension wheel 4 Turn the drive cluster in a clockwise direction until the D timing mark on the timing disk lines up with the timing sensor body 5 Turn the gears of the pick module transport unti...

Page 111: ...urn the gear train of the lower pick unit until the 2 timing mark on the drive cluster timing disk lines up with the timing sensor body 3 Place the timing belt removed in the procedure Separating the...

Page 112: ...g mark on the drive cluster timing disk lines up with the timing sensor body see above illustration Caution Always rotate the gear train in its normal direction of travel The pick timing disk should t...

Page 113: ...iming marks 1 and 2 should be in line with their respective timing sensor bodies 3 High Dispenser 4 1 Rotate the gear train of the double pick module observe the caution above to move the timing disks...

Page 114: ...timing disks should turn clockwise Do not move the gear train backwards and forwards 2 Check that the 2 timing mark on the lower drive cluster timing disk lines up with the timing sensor body 3 Attach...

Page 115: ...justment to the spray presenter assembly is for the Dispenser Motor drive belt tension 1 On the spray presenter loosen the transport motor mounting screws 2 Adjust the belt tension to give a mid span...

Page 116: ...f broken cracked or bent Check and replace suction cups if necessary Read the Suction Cups section following Check alignment of sensors Check for worn or broken gears Replace gears where necessary If...

Page 117: ...e ATMs 350 dispense operations daily 3 bill per pick module per operation replace suction cups every three months Currency Media Containers 4 Clean the purge bin area latch fast bin if fitted and all...

Page 118: ...tisfactory operation of mechanical components depends upon proper lubrication Follow the specific lubrication instructions in the following paragraphs in detail 3 Avoid excessive lubrication Apply onl...

Page 119: ...hafts on which one or more moving parts are assembled lubricate both the shaft and the hub areas on each part with the specified lubricant 10 Lubricants can cause serious deterioration of rubber Avoid...

Page 120: ...TIAL AND PROPRIETARY Use pursuant to Company Instructions Cleaning 4 Clean the cassette with a cloth dampened with water For stubborn marks and grease try a clean cloth dampened with isopropyl alcohol...

Page 121: ...uld result in electrocution Warning 2 The currency dispenser and its constituent units can be heavy Observe correct lifting techniques when handling these items Replacing the Control Board 4 Removal o...

Page 122: ...screws A and is behind a metal panel itself secured by 4 screws B The following table and illustration indicate the purpose and position of each connector on the 5635 dispenser control board Board Re...

Page 123: ...ed as follows to remove the spray presenter from the 5635 dispenser Switch off the terminal power Disconnect the terminal cable from the dispenser control board power connector J3 and Comms connector...

Page 124: ...d are known as Aria pick modules As necessary release the four latches securing the pick module to the one below separate the vacuum system at a convenient point and unplug the ribbon cable between th...

Page 125: ...2 comms and baud rate set the DIP switches U23 on the 5635 control board SW1 SW8 as follows where 0 up and 1 down Refer to the previous section on Replacing the Control Board to determine the type of...

Page 126: ...ut and wire colours for the AC connector are shown below RS232 Connector 4 The RS232 connector is a 25 way D type male connector J1 on the 5635 dispenser control board Live 1 Black 4 Earth 2 Green Yel...

Page 127: ...e Manual 4 57 NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions DC Connector 4 The dc connector is a 7 way header connector J3 on the 5635 dispenser control board GND 1 5V 2 GND 3...

Page 128: ...ce Instructions Connector Pin outs 4 58 NCR 5635 Spray Currency Dispenser Service Manual NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions master bk Page 58 Wednesday March 27 2002...

Page 129: ...dix A Specifications Currency A 1 Currency Cassettes A 1 Reject Bin A 1 EMC A 2 Conducted and Radiated Emissions A 2 Harmonics and Flicker Emissions A 2 Radiated Immunity A 2 Power Requirements A 2 Ac...

Page 130: ...Table of Contents Specifications NCR CONFIDENTIAL AND PROPRIETARY Use pursuant to Company Instructions master bk Page ii Wednesday March 27 2002 9 35 AM...

Page 131: ...erance on bill dimensions is 2mm 0 08in Currency Cassettes A The currency cassettes are adjustable to accommodate the currency sizes specified above and can hold a stack of up to 295mm 11 6in of new o...

Page 132: ...atest revision Mains flicker Radiated Immunity A As a stand alone unit the dispenser meets the following EN 61000 4 2 latest revision ESD AD 14kV CD 5kV EN 61000 4 3 latest revision Radiated Immunity...

Page 133: ...r are Dimensions for the location of the dispenser securing holes are given in Chapter 2 Note The height and depth dimensions above exclude any interfacing requirements to the ATM Dispenser 4 high wit...

Page 134: ...ir conditioning plant fails or has not yet brought the environment to operating conditions Attempted operation outside this range is considered to be unlikely Note After power down in extreme conditio...

Page 135: ...ments 4 2 Base 1 6 Body 1 5 Identification Code 4 2 Identity Sensors 1 11 Lid 1 5 Low Sensor 1 14 Standard 1 3 Tamper Indicating 1 3 Type 1 5 Cassette Lid Fixed Spacer Locations 4 21 Cassette Lid Spac...

Page 136: ...4 55 RS232 Comms 4 55 Connector Pin outs 4 56 Currency Cassette Guides and Latch 1 11 Dispense Operation 1 22 Pick Module Aria Double Pick Module Pick Unit Relationship 4 41 Assembling Aria and 56XX P...

Page 137: ...ons A 3 Currency hoppers A 1 Reject tray A 1 Dispenser A 1 Acoustic noise A 3 Calibration 4 28 Critical failures A 4 Dimensions A 3 Environmental specifications A 4 Power requirements A 2 Specificatio...

Page 138: ...Magnet Marking 4 5 Position 4 5 Magnets Cassette Identification 4 3 Main Timing Disk 1 16 Matching Cassette Bodies And Lids 4 25 Media Test notes 4 27 Motor and Transport 1 16 Motor Drive Belt Tension...

Page 139: ...r 1 15 Preventive Maintenance 4 46 Purge Reject Bin Emptying 3 10 Purge Bin 1 8 R Reject Tray Specifications A 1 Replacement 5635 Dispenser Pick Module 4 54 5635 Spray Presenter 4 53 Currency Dispense...

Page 140: ...nition 1 1 Dispenser Configuration 4 55 Dispenser see Currency Dispenser 1 1 Standard Cassette 1 3 Start Up Tests 4 31 T Tamper Indicating Cassette 1 3 Test notes 4 27 Timing 5635 Pick Modules 4 36 Ar...

Page 141: ...3 2 1 0 1 Poor Appearance 5 4 3 2 1 0 0 Not Applicable Examples 5 4 3 2 1 0 Illustrations 5 4 3 2 1 0 Job performance 5 4 3 2 1 0 Question resolution 5 4 3 2 1 0 Overall satisfaction 5 4 3 2 1 0 Impr...

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