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Nassenheider Fill Up 2 visco, Manual, Page: 1 / 32

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fill up 

nassenheider

Bottling machine Fill up 2 visco

basic configuration for honey 

Bottling technology

nassenheider

www.nassenheider.com

Manual

Summary of Contents for Fill Up 2 visco

Page 1: ...fill up nassenheider Bottling machine Fill up 2 visco basic configuration for honey Bottling technology nassenheider www nassenheider com Manual ...

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Page 3: ...001 8 6 3 Unpacking and set up 9 6 4 Adjustment of the jar height 10 6 5 Transport and storage 10 7 Processing of honey 10 7 1 Suction out of a container 11 7 2 Connection to a container with valves 12 7 3 Preperation of the honey 12 7 4 Dosage 13 7 5 Transference of honey between containers creamed honey 13 8 Processing of other liquids apart from honey 13 8 1 Pre settings 14 9 Assembly dismantli...

Page 4: ...s 24 11 Maintenance troubleshooting and reparation 25 11 1 Maintenance 25 11 2 Update of the software 25 11 3 Troubleshooting 26 11 4 Support and reparation 27 11 5 Disposal of your old machine 27 12 Warranty 27 13 CE DECLARATION OF CONFORMITY 28 Stefan Weiland 15 11 2012 Page 2 ...

Page 5: ...y grows our machine can grow too Additional parts like automatic turntables con veyor belts or a weighing module will make your work even more effective A future update of the appliance software by means of an USB adaptor and PC is also possible NASSENHEIDER machines are developed and assembled in our own workshop in Dresden Germany Therefore we can provide full technical support and there is alwa...

Page 6: ...om the power network There is a danger of injury through electrical current For this reason always ensure that the power supply transformer is protected from moisture do not open or disassemble the driving module of the machine the transformer or any of the plugs There is a danger of worn out parts polluting your filling mediums That is why you should always check the assembly parts of the pumphea...

Page 7: ...fill up nassenheider Manual Fill Up 2 5 Technical details Stefan Weiland 15 11 2012 Page 5 ...

Page 8: ... nufacturer is not liable for any following damage or injuries 5 2 Technical data Nominal voltage drive module UN 24 V DC No load current I0 2 5 A Power consumption motor P approx 100 VA Revolutions per minute 14 100 rpm regulated with a control knob righthandside of the machine Starting torque MA 90 Nm Nominal torque MN 9 5 Nm Noise emission 70 dB Set up area width 350 mm x depth 320 mm Overall h...

Page 9: ...7014 or 24V attachment cable Art No 303003 D Fuse holder contains micro fuse 8 A medium time lag Art No 307009 Left side E USB port for updating of appliance software F Port for external switch Flat switch Art No 307006 or Foot switch Art Nr 303001 G Blank port optional port for additional connections Stefan Weiland 15 11 2012 Page 7 fig 2 4 right side left side 2010 1000213 fill up DS 20 000 nass...

Page 10: ...fill up nassenheider Manual Fill Up 2 6 Preparations for use Stefan Weiland 15 11 2012 Page 8 ...

Page 11: ... the case please get in contact with your local reseller or the manufacturer STEFAN WEILAND PRODUKT SERVICE within two weeks either verbally or in writing 6 2 Components included in delivery basic configuration for honey Art No 301001 components may vary if your machine is not meant for honey More components are available please ask for catalogues and price lists Stefan Weiland 15 11 2012 Page 9 ...

Page 12: ...ce on a table or hanging from a barrel or with the hanger Art No 303002 6 4 Adjustment of the jar height The filling nozzle should always be as fitted as tightly as possible over the jar opening The vertical adjustment takes place by means of locking levers The drive module must be held tightly in place so that it does not slip downward on the column The height below the filling nozzle can be adju...

Page 13: ...fill up nassenheider Manual Fill Up 2 7 Processing of honey Stefan Weiland 15 11 2012 Page 11 ...

Page 14: ... with only litt le honey may destroy the pumphead due to too little greasing by the honey Suction of other mediums Other mediums like mustard ketchup sauces etc have to be drawn with thinner hoses For this we offer hoses and bent pipes with a diameter of 25 mm and 15 mm Please don t hesitate to ask since we will be glad to counsel you Mediums like e g creams usually cannot be drawn from below but ...

Page 15: ...F Maximum temperature 40 C 104 F Using the machine at higher temperatures can clog the gear whels due to an expansion in the pumphead Attention If the honey is colder during the bottling the machine could be damaged for that we assume no liability 7 4 Dosage programming of the nominal filling amounts in the SETUP menu Operating mode AUTO Choose dosage amount according to jar size 10 g 32 5 kg 1 oz...

Page 16: ...settings In the configuration menu you can do your own pre setting in order to adapt your filling machine to your own special medium This requires the following Unit display grams g milliliter ml ounce oz Thickness of liquid oil 0 9 g cm water 1 0 g cm honey 1 4g cm or any numeric value between 0 8 1 8 g cm Pump head Gear 1 Gear wheel pump head small stainless steel Fill up Liquid Gear 2 Gear whee...

Page 17: ...fill up nassenheider Manual Fill Up 2 9 Assembly dismantling and cleaning Stefan Weiland 15 11 2012 Page 15 ...

Page 18: ...ways faces towards the filling pipe downward Application for liquid mediums oil sauces etc Filling pipe without filling nozzle Ø 10 mm Art No 306008 Ø 15 mm Art No 306009 Ø 25 mm immer ohne Düse Art No 306010 fig 6 9 c Assemble with flange sealing gasket at the bottom of the pump head The side of the sealing gasket with the rounded edges always faces towards the filling pipe downward Application f...

Page 19: ...ion time switch clock can also be used Self priming In order for the pump to draw in the honey the following measures are necessary apply 3 teaspoons of honey to the gear wheels from above connect the bent pipe to the pump head place an empty jar below the filling nozzle approx 350 ml 500g turn speed up to 100 min max with the turning knob on the right side draw the honey in using PUMP mode until ...

Page 20: ...stops The product is pumped from below upward backwards The filling nozzle Art No 306015 must be removed each time continuous pumping is carried out To not do so would cause too much resistance in the tubing witch may could damage the motor by overloading the machine Use of the Niveau switch Accessory Art No 303004 Pumping freshly turned honey from the cleaning basin into a larger container e g on...

Page 21: ...stment of the value by means of the keys Confirm afterwards with the key Programming of new nominal quantities If a desired jar size has not yet been stored it can be programmed in CHOICE SETUP FILLING Possible selection a pre programmed nominal size can be changed or new nominal sizes can be added to the spaces labeled ʺ0ʺ Selection of a line with the keys Marking of this line with the key and ad...

Page 22: ...TARA 0 or with a mechanical scale note the jar weight Select nominal weight e g 20 g and fill the jar After filling the newly filled jar is then reweighed If the new honey weight differs from the nominal weight it needs to be calibrated note a accuracy of 3 g Select line with the keys Here you will see the nominal weight Highlight this with and change the amount exactly to the weighed amount as sh...

Page 23: ... solutions 2 3 liquid freshly extracted honey mustard thick sauces 4 5 creamy honey Please obtain your own optimum value with the medium that you use fig 7 1 The two surfaces on the filling nozzle should meet exactly to cut off the flow of the medium This prevents dripping or taking in of any air Different types of filling nozzles We can deliver filling nozzles of two different hardnesses see illu...

Page 24: ...ey back again One can also pump the honey into a large container that is circu lated the honey is drawn from below and returned from above However there is a danger that part of the honey gets out of the circulation cycle the pumping process should be carried out approx 3 8 times a day with break of a few hours up to one day between procedures To obtain a creamy texture the honey should not become...

Page 25: ...ump head for liquids Fill up Liquid Gear 2 big gear pump head for honey etc Fill up 2 IMPELLR impeller pump head Peris 1 peristaltic pump head small Peris 2 peristaltic pump head big ACCESSR Selection of the attached accessories TURN 1 turntable small speed not adjustable TURN 2 turntable big speed adjustable default 15 more information in the documents of the turn tables SCALE scale module RESET ...

Page 26: ...Niveau switch Accessory Art No 303004 fig 7 2 c Moving freshly extracted honey from the cleaning basin into a larger tank e g onto a shelf can be controlled by the float switch The switch can be hung with the mounting plate onto a container The metal strip may need to be shortened Used as in A With rising level of liquid the motor is switched on Use in the cleaning basin after the honey extractor ...

Page 27: ...tion of the shaft seal rings results in liquids leaking at the back of the pump head If this liquid soiles the motor behind the motor might be damaged Worn out shaft seal rings also result in air invading the pump head which results in inaccurate filling and air pockets inside the filling product That is why you should change the shaft seal rings at the latest when you see air bubbles coming in fr...

Page 28: ...e Fig 4 2 page 12 Pump motor is turned on but does not turn easily or does not turn at all Fault warning overload Blockage of the gear wheels with hardened honey or some other for eign object motor protection is acti vated Can happen after long filling breaks e g over night Honey is too cold Honey has crystallized If there is a foreign object in the pump head the gear wheels are blocked e g nuts R...

Page 29: ...try to remove fixed battery packs by yourself Fixed batteries are to be removed by a waste treatment facility or a trained service technician The disposal of the packaging follows the same way as waste paper However we recom mend to keep the packaging in storage for the possibility of a return for reperation 12 Warranty The guarantee for the filling machine is 24 months starting from the delivery ...

Page 30: ...ER fill up 2 is designed and assembled in conformity with the following harmonized standards EN 262 1 und 292 2 EN 50081 1 1992 EN 55014 EN 61000 3 2 3 EN 50082 1 1997 EN 55014 2 EN 61000 4 2 3 4 5 6 11 According to the regulations of the following EU directives 2006 42 EG machinery directive 2004 108 EG electromagnetic compliance 2006 95 EG low voltage directive 01 01 2013 Stefan Weiland Stefan W...

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Page 32: ...ce Stefan Weiland Leipziger Str 33 01097 Dresden Germany Sales 49 0 351 89 66 91 01 E Mail info nassenheider com Support 49 0 351 89 66 91 05 Website www nassenheider com Fax 49 0 351 89 66 91 99 PRODUKTSERVICE S t e f a n W e il a n d ...

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