INTELLIREAM
®
MP
pg.
22
6. Preventative Maintenance
The INTELLIREAM
®
MP will require periodic maintenance to ensure a dependable service life. The following
schedule is recommended.
Shut off the air supply and disconnect the power cable when making adjustments.
DAILY
• Check the fluid level in spray reservoir.
• Check the reaming bit visually.
WEEKLY
• Clean out Spatter Containment Unit (option) if installed
• Clean surface underneath the reaming bit.
• Check airlines for leaks and robot control cable for splits or cracks.
• Clean clamp gripping surfaces to ensure optimal nozzle gripping.
YEARLY
• Inspect drive belt for wear and tension. Replace if excessive wear is evident.
7. Troubleshooting
Problem
Possible Cause
Solution
No device status LEDs on
-Power is off
-Fuse is blown (controller cabinet)
-Reset button defective
-Circuit board defective
-Turn power on
-Replace fuse
-Replace reset button
-Replace circuit board
Clamp/Motor/Lift/Cutter not
working
-Insufficient air supply
-Air line cut, disconnected, or twisted
-Intelliream
®
in setup mode
-Excessive spatter buildup
-Dry run mode selected
-Defective solenoid
-Check error codes
-Set to 80 PSI, 15 SCFM
-Replace or re-connect airline
-Reset Intelliream
®
-Ream more often
-Select automatic mode
-Replace necessary valves
-Check cable wiring
-Perform a visual inspection of the
equipment
Ream bit does not retract
-Ream bit jammed in nozzle
-Extended sensor defective
-
“Start” output held on
-Lift cylinder defective
-Check error codes
-Replace damaged parts
-Replace extended sensor
-Pulse
“Start” output for 0.5 sec
-Replace lift cylinder
Controller cannot start a cycle
or controller cannot complete a
cycle
-
“Complete” input signal not
responding
-Check error codes
-Reset Intelliream
®
No anti-spatter liquid and/or no
air flow from sprayer
-Low anti-spatter volume
-Reservoir not vented
-Fluid line blocked
-Insufficient air supply
-Solenoid valve defective
-Spray nozzle clogged
-Refill anti-spatter reservoir
-Open vent if closed
-Clean or repair fluid line
-Set to 80 PSI
-Replace solenoid valve
-Clean or replace spray nozzle
*HAND TIGHTEN ONLY
