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Summary of Contents for MASCOTE MS-1400S

Page 1: ...5AE MS 175S MS_ 17SE metric version MANUFACTURED BY INDUSTRIAS NARDINI S A Av Mons Bruno Nardini 1735 13470 Americana SP Brazil Phone 0194 61 4026 Tlx 019 1551 INNA BR UNITED STATES HEADOUARTERS NARDI...

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Page 3: ...orrect operation of the machine The second part presents blown up views in perspective parts list and inforrnation on ordering spare parts ln the interest of continuing industrial and technological de...

Page 4: ...6 BrakeSystem 27 Electrical Diagram 28 Part Listlntroduction 31 Headstock MS M 401C 32 Headstock Ms Ml 402C 34 Headstock MS M1 403C 36 GearBox MS M 404C 38 GearBox MS M 405C 40 Gear Box MS M 406C 42 S...

Page 5: ...reads 32 FEEDS RANGE Number of feeds Longitudinal feeds 128 Cross feeds 128 MOTORS Main motor MS 175S 2055 14005 and 16005 MS 175E 2O5E 1400E and 1600E Coolant pump SPECIFICATIONS MS 1400 MS 1600 MS 1...

Page 6: ...for chips and tie on the square steel bar For safety precautions prop the cables with wooden blocks When the lifting process begins the cables are taut check if the square steel bar is upholded and le...

Page 7: ...dation area rnust consist of good concret and have minimum depth af 12 300mm to support the lathe s weight at the cofumns areas hJO IE Anchor screws and plates are not included with the rnachine 625 o...

Page 8: ...after the first week of the operation to en su re its permaRency Repeat this operation each six months ELECTRICAL CONNECTIONS All electrical connections are by L1 L2 L3 and GRD terminale found in the...

Page 9: ...3 Saddle 4 f ailstock 5 Bed 6 Apron 7 Gear box 8 Drive unit L Change gears 1 0 E lectric panel DIMENISIONS A B c 24 500mm 64 112 1638mm 66 118 1680mm 32 B00mm 73 112 1B67mm 75 118 1908mm 40 1000mm 83...

Page 10: ...OF EOUIVALENT LUBRICANTS GENERAL LUBRICATION 1 Oil lubrication points daily 2 Oil level indicator 3 Grease lubrication points wekly 4 Headstock oil sight 5 Headstock oil filter clean it anually in th...

Page 11: ...ough the oil sight 1 GEAR BOX Drain the oil through plug 4 Refill with fresh oil through the plus 3 APRON Drain the oil through plug 6 Refill with fresh oil through the plus 5 ASSEMBLY FREOUENCY OF OI...

Page 12: ...Coolant pump ON OFF button 8 Tailstock handwheel 18 Low and hiEh main motor rotation 9 Lever for engaging the leadscrew nut the longitudinal and tranwersal feeds For rigrth hand apron models 10 Engag...

Page 13: ...rication points Tlre athe leaves the factory correctly lubricated at all points hut a general inspectiorr befr re operatir n is inrportant Before cleaning the lathe verify that the spindle lever is in...

Page 14: ...g it to reverse or to full stop HEADSTOCK FOR MODELS MS 14008 MS 1600E MS 175E and MS 205AE Selection of speeclsisthroughthehandlewheels 1 ariA 2 Thesecontrolsallowgdifferentspeeds Nine ad jitionai sp...

Page 15: ...f thread or feed find it on the data plate the value of this pitch Then on the same line find the letters and numbers that indicate the position of levers 1 2 3 and 4 Example Tooling of a metric threa...

Page 16: ...r tn7 t 5m 1 625 1 750 1 475 M ID2 31 f O POS INCH 0030 mg KHT 0075 I o 1 I MKET lO r98 I 0r I IBT 9t 0 5 0 6 0 6 txrt6 LKts I x l I EeI tnp0 MKC I o 224 39 LKE I uw5 MKts I o 241 0263 MJG uu5 LKC I I...

Page 17: ...GEAR BOX DATA PLATE Leadscrew pitch 6mm Or t l L l u i r t I n Tuu t uir i O...

Page 18: ...Itwas projected to offer easy handling that is smooth and precise To ensure precision readings on the cross slide dial the nut 6 is special designed to elimina te all looseness that is regulated thro...

Page 19: ...3 The lubrication is done by a pump located inside the apron with oil reservoirs and channels distributed inside the box guaranteeing that every part of the set is perfectly lubricated Spindle rotati...

Page 20: ...cation is done by a pump located inside the apron with oil reservoirs and channels distributed inside the box guaranteeing that every part of the set is perfectly lubricated Spindle rotation and neutr...

Page 21: ...ade by leadscrew 4 The index plate 3 provides a reading of the desired displacement Each mark on the index plate corresponds to 1mm 0 039 Before adjustment the tailstock must be loosened by turning of...

Page 22: ...he drive belts proceed in the following manner Remove the covers 1 and 4 Loosen screw 3 Fasten screw 2 until the desired belt tension is achieved The verify correct belt tension hold a ruler across sp...

Page 23: ...s themselves are damaged SAFETY COUPLING A safety coupling is placed between the threads and feeds gear box transmisson and the feeds shaft Its function also is to avoid possible damage caused by exce...

Page 24: ...AMP POINT Muttiptesof 4 4 8 12 16 20 24 28 The half nutmay beengaged at any point without using the dial Even pair pitches 4 6 8 10 12 14 16 At any number on dial Odd pairpitches 5 7 9 11 13 15 17 Att...

Page 25: ...rcotor in engogem6nl Releose the nut swing rnd coior out of engogemenl ond retighten the nui when NOT REOUIRED The following METRIC THREADS do not reouire DtAL rN DICAIO R 0 075 0 1 0 125 0 15 0 21 0...

Page 26: ...sive pressure on the bea rings will cause serious damage When the levers of the headstock are in the neutral position the spindle must tu rn f reely Axial clearance must be readjusted to easy pressure...

Page 27: ...entral position because the RELAY SENSOR of moving free the selected revolution direction after total spindle tops HOW TO ADJUST THE SENSOR S POSITION To adjust the SENSOB RELAY of moving system see e...

Page 28: ...INDLE MOTOR STARTER TORWARD 4 5 6 lO SPINDLE MOTOR STARTE R REVERSE 4 5 6 tO IT3 L3 I GRD L Dlsc 3 nz r i I I I I I I a 1r 3 A r o HI L__t_ rcs I 8Y T1 N 4C LJ _ l f lr tB 3L1 o o N rrov rbow uax ai 3...

Page 29: ...WITCH Po tz 40 Pa tzl32E LRt 025322 LRI D1552l SEMITRANS PILOT LIGHT BA9s 24V 4OhA 2000 0 TR l40x24v T ELE MECANIOUE OVERLOAD RELAY 2B 2002G VM MASTER STOP TEL E MECAN IQU E LCr D259 Zl LCr Dr59 ZK SP...

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Page 31: ...rs can be answered quicly and correctly if the followin information is provided Lathe s nnodel athe s serial number it is written on the back part of the bed l ame reference and number of the piece Ou...

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Page 33: ...Pin Wheel pin Pin 4x121 Ball 6 5 Spring Oil ring Cover Cap screw M8x16 Bushing REF NUMBER NAME 30 012001052 31 012001048 32 012001084 33 001133227 34 001205007 35 012001117 36 001254005 37 001263103...

Page 34: ...5 62 98 r 59 L59A il8 I I 80 7 7 129 89 3 E6 98 8O 58 f lV k 6 81 MS Mt 402C 74 744 t30 t30A Its Ltt 66 66 SS...

Page 35: ...haft 001033031 Snap ring 38 001300054 Bearins 6206 012001030 GearZ 45 012001029 GearZ il 012001031 Gear Z 35 001023214 Key 0 1200101 3 Spacer 012001039 Gear shaft 001023210 Key 01200101 1 Gear Z 19 01...

Page 36: ...O 4 r58 r92 7 r ll i t86 q lBl MS rVil 403C Z r58...

Page 37: ...6 164 A12041027 165 012001015 166 012001035 167 00102131 1 168 012001050 169 012001097 170 012001057 171 001116100 172 012001056 173 001033003 NAME Split pin l4x14l Cap screw M8x20 Cap screw M6x16 Tap...

Page 38: ...24O 24t O o t6 234 235 il I 236 L E r I i i h t ft g 2 3 I 27 e 219 225 2 4 z5o 22 2 t r 1 220 MS Ml 404c a 232...

Page 39: ...22 001 133013 223 012005097 224 012005092 225 001001 160 226 012001052 227 012001083 228 012001086 229 001 127030 230 001117052 231 001 133019 NAME Pipe nylon Oil ring Connector Pump housing Cap screw...

Page 40: ...o 262 25a i MS Ml 405c 253 255 272 273 274 60 276 254 J 77 251 254 zso 4 73 256 z7s a 288 _ cF 258 I 297 3O2 zso 243 n 247 259 J e5 30r 300 A 255 29o t 256 2gl l Vt 2e2 252 ti n A O Sm il 4Y z7B 264...

Page 41: ...39 284 001021318 285 012005031 286 012005013 287 012005032 288 012005033 289 012005034 290 012005035 291 015 35 BR fiIAME Flanged bearing Cap screw MGx16 Snap ring 34 Gear Z 44 Shaft Key Gear Z 22 Gea...

Page 42: ...5 N 347 346 4 bcr 353 344 34 g 7 7 3s2 348 m s s68l 369 361 MS M 406C 346 334...

Page 43: ...348 001008306 349 012005071 350 01200501 B 351 012005062 352 001008256 353 012005086 354 012005084 355 012005078 I IAME Set screw Split pin x24 Shaft Set screw MGx10 Cover Set screw M6x1B Gear Z 14 S...

Page 44: ...9 4ro M 455 4t3 r qtq 4t5 qe 417 425 i so4 tg q 4 4ffi Jr t 449 444 4l r u 479_ 480 476 UEz v tu or L 417 509 471 472 473 474 l 5lo f 475 tG t l t t l qat 4A4 r zl85 i a l 45e o9 Y l t MS MS 407C 390...

Page 45: ...t mm 012006 l 10 Nut inch 012006033 Wedge 0i 2006118 Top slide leadscrew mm 0120061 19 Top sllde leadscrew inch 001008408 Set screrv M 10x 1 2 01 2006041 Washer 001009307 Set screw MGx10 01200601 1 Gi...

Page 46: ...5 o t528 t530 t526 J I tbzT t53t 1535 1533 t540 CI ri ll lr IH AEE7 21556 s o o 1559 1560 aruu r tsl t MS Ml 408C rur o f t57l...

Page 47: ...01014014 Washer 1544 O12OO4229 Worm 1524 001005210 Hexagonalheadscrew M10x60 1545 001017406 Taper pin 5x20 1525 001127040 Ball 8 1546 001001206 Cap screw M8x16 1526 001 1 171 15 Spring 1547 001009307...

Page 48: ...r658 uou v n 1608 16 57 t666 t6 5 t62t Y i t64s fi rc a t64z 1646 V ro s a W r643 t 4 l Y ul t602 t603 MS Mr 409C 5 t597 1596 2 l5ea 1538 1637 Qrl i r79r o 1 i t623 P a jz row l65s 1 lY rcsa rszo l 1...

Page 49: ...008311 Set screw MGx25 1633 001 105030 Ball 1634 412404249 Lever 1635 O12OO4232 Pin 1636 O12OO42O7 Cover 1637 001305007 Bearing 51 103 1638 A12OO424O Cam 1639 001009307 Set screw M6x10 1640 A12OA42A2...

Page 50: ...I o 6Po G4e 655 l t5b 667 668r 669 1 MS Mt 410C tt ti 674 675...

Page 51: ...0 666 001009467 667 012003004 668 012003068 669 012003069 670 013003007 671 0010121 13 672 013003027 673 013003029 674 01200301 1 675 012003023 676 001001 1 57 677 001010358 678 012003018 679 01200305...

Page 52: ...tl N Tt4 7r5 r a _ oo 717 1906 718 1907 719 1908 752 753 754 s 165 7 L 4 l _ 73 ret 759 ZSo 7OO MS Ml 411C l l r 722 79r tzt tgz Vttzqwi 735 zse t3T _ r lD...

Page 53: ...047 766 001001265 167 001122001 768 001001263 769 012002094 770 001305009 771 012002058 772 001114255 773 001031005 774 001001 1 56 775 012002060 776 012002062 Cover 177 Bra ke motor cover 778 Jac kin...

Page 54: ...MS Ml 412C g...

Page 55: ...0231 10 815 012014021 816 012A14023 817 012CI14022 818 001122001 819 012014019 820 012014004 821 012014001 823 012014005 824 013014013 825 001012112 NAME Washer Key Bushing Spacer Collar Oiler Bu sh i...

Page 56: ...t t z 5 o I ztn I M n 11 9 Eq u a ru 6 w N 231 23t4 MS Mt 413C E 2325...

Page 57: ...14 0010231 10 2315 012AMO21 2316 412U4423 2317 012014022 2318 0O1122041 2319 012014019 2320 012014004 2321 012014001 2323 012014005 2324 012014037 232s OO1O12112 NAME Washer Key Bu shing Sleeve Spacer...

Page 58: ...ain motor 60cv 60H2 852 00113630106 Main motor 5 Scv 50Hz x 853 00113635102 Main motor 6 3 4cv 50 l6AHzl x 8il 00113630203 Main motor with brake 6cv 60H2 855 00113630205 Main motor with brake i5 ftv 5...

Page 59: ...05261 STEADY REST MS Mr 415C NAME Taper pin 3x22 Hand knob I Collar Screw Governor sleeve Bronze point r Casting MS 1400 S E and MS 175 S E Casting MS l600 S E and MS 205 AS AE t Clamping plate I Spli...

Page 60: ...96 001005208 Hexagonal head screw M1Oxz 897 001014014 Washer BgB 012009003 Casting MS 1400S E and MS 175 S E 899 012009004 Casting MS 1600 S E and MS 205 AS AE 900 012010008 Screw 901 00102 1268 Split...

Page 61: ...925 012019006 Lever 012019008 Wrench 001 130150 Cover 012019004 Turretcap head 001006160 Tool screw M10x50 012019005 Collar 001012113 Nut 01 20 1 900 1 Tu rret 013019008 Sprins 001008356 Set screw M8x...

Page 62: ...0 7 0 q 0 MS Mt 418C f tj A l U...

Page 63: ...02 937 00101 5008 938 012023006 MS Mr 418C SPINDLE NOSE DIN 55022 5 DRlVE PLATE SPINDLE NOSE CAM LOCK DRIVE PLATE REF NUMBER NAME 940 OO11O7O44 Pin Dl 5 940A 001107045 Pin D1 6 941 OA1O2B2il Cap screw...

Page 64: ...988 e89 9 n enJ szs i 974 r975 l 976 Lgtt i Lgza I I i __ _9ZO 968 11 l 958 7 MS Ml 419C 950 h 958...

Page 65: ...12O17O24 Pivot 971 001020511 Pin 8x25 974 01201 701 I Bracket 975 01201706 l Screw mm 976 012017062 Screw inch 977 012017063 Screw mm REF NUMBER NAME 978 012A17064 Screw inch 979 012017016 Rod 980 O12...

Page 66: ...1016 013012004 1036 001130014 1037 001007305 1038 012015022 1039 001013358 1040 001015003 1041 001012107 1042 001507016 1043 001514016 1044 001514001 NAME Flexible tube Elbow Pipe Cap screw M8x60 B r...

Page 67: ...I oPtional MS l il 421C REF NUMBER 1017 001001 107 1018 012013004 1019 012013021 1020 012013005 1021 012013001 1022 0011220A1 1023 001001264 1025 001021263 1026 013013004 NAME Cap Screw M5x20 Dial Sha...

Page 68: ...07 1052 A12047001 1053 012047006 1054 00100 t213 1055 012047005 1056 0 t20470 9 1057 0 t2047004 1058 012047008 1059 012010008 1060 012047002 1061 001017310 NAME lndexing ring mm lnedxing ring inch Cas...

Page 69: ...12108 Nut 1O71 001014010 Washer 1072 001003105 Cap screw MSx10 1073 012046005 Flanged bearing 1074 OO1O212O5 Split pin 3x12 1075 001001156 Cap screw M6x16 1076 012046001 Bracket 1077 001021261 Split p...

Page 70: ...01 137001 1334 012039001 1335 001033018 1336 012039013 1337 001001 162 1338 001001 164 1339 012039005 1340 tE 462 1341 001012109 1342 rE 633 1343 001007357 Support Cap screw MGx16 Split pin 6f32 F itt...

Page 71: ...1 1355 012013020 1356 001035010 1357 012013015 1358 012013014 1359 012013013 1360 012013010 1361 012013009 1362 012013001 1363 012013012 1364 012020402 136s 0 12013008 1366 001021204 1367 012013007 1...

Page 72: ...t7 d 17 24 flZs o o r719 CI fizo oO e MS Ml 426C r709 rTto tTll t7t2 t OB l7l3 N t727 h_ 1726 I l7 r4 t748 d l75l 1752...

Page 73: ...19 1730 012004236 1731 001117052 1732 001021255 1733 012001083 1734 012004235 1735 001 127030 1736 012001086 1737 012001084 1738 015004066 1739 001227007 1740 00100 107 1741 001108030 1742 01200404s 1...

Page 74: ...t 5 t889 t888 l89l l o 0 r 1803 1804 t l tp eo t877 l8l2 1836 6t t816 lats latt MS Ml 427C _ rzbe 17 9...

Page 75: ...839 01200431 5 840 012004342 u1 012004240 842 001001 156 843 012004241 844 012004204 845 001021312 846 001010308 u7 012004309 848 012004305 u9 012004308 850 001 1 14259 851 001 1 14258 Ball 6 5 Pin 1...

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Page 77: ...NARDINI rNDusTRrAs NARDI N I s o Avenida Monsenhor Bruno Nardini 1735 CEP 13470 SP Brazil Phone 0194 61 4026 Telex 019 1551 HTIB BR Ed 09 88 U S A GRAPHUS 6I 1785 AMEBICANA ffi...

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