Napoleon HD4N Installation And Operating Instructions Manual Download Page 1

EN

W415-1146 / A / 02.16.13

FR
PG
57

INSTALLER:  LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER:  RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

INSTALLATION AND 

OPERATING INSTRUCTIONS

1.37A

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleon

fi

 replaces.com • [email protected]

SAFETY INFORMATION

!

WARNING

If the information in these instructions are 
not followed exactly, a fi re or explosion 
may result causing property damage, 
personal injury or loss of life.

- Do not store or use gasoline or other fl ammable 
vapors and liquids in the vicinity of this or any 
other appliance.

- WHAT TO DO IF YOU SMELL GAS:
• 

Do not try to light any appliance.

• 

Do not touch any electrical switch; do  

 

not use any phone in your building.

• 

Immediately call your gas supplier from  

 

a neighbour’s phone.  Follow the gas   
supplier’s instructions.

• 

If you cannot reach your gas supplier,  

 

call the fi re department.

- Installation and service must be performed by a 
qualifi ed installer, service agency or the supplier.

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

$10.00

This appliance may be installed in an aftermarket, 
permanently located, manufactured home (USA 
only) or mobile home, where not prohibited by 
local codes.

This appliance is only for use with the type of gas  
indicated on the rating plate. This appliance is 
not convertible for use with other gases, unless a 
certifi ed kit is used.

C E R T I F I E D

HOT GLASS WILL CAUSE 

BURNS.

DO NOT TOUCH GLASS UNTIL 

COOLED.

NEVER ALLOW CHILDREN TO 

TOUCH GLASS.

!

WARNING

Decorative Products: Not for use as a heating appliance.

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50, CSA 2.22 FOR VENTED GAS FIREPLACES.

HD4N

NATURAL GAS

HD4P

PROPANE

Summary of Contents for HD4N

Page 1: ...ny electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call...

Page 2: ...NIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 27 5 3 INSTALLING CEMENT BOARD 28 5 3 1 FINISHING SUPPORT ADJUSTMENT 29 5 4 NON COMBUSTIBLE FACING MATERIAL 30 5 5 ALCOVE ENCLOSURE 31 5 6 MINIMUM MANTEL CLEA...

Page 3: ...ATERIAL Venting see VENTING section Rating plate see RATING PLATE INFORMATION section Door see DOOR REMOVAL INSTALLATION section Framing see FRAMING section NON COMBUSTIBLE MATERIAL Door see END DOOR...

Page 4: ...The appliance is a vented gas fired appliance Do not burn wood or other materials in the appliance It is imperative that the control compartments burners and circulating blower and its passageway in...

Page 5: ...1 2mm 17 5 8 447 7mm 14 3 4 374 7mm RIGHT SIDE LEFT SIDE 30 1 4 768 4mm 20 1 8 511 2mm 36 1 8 917 6mm 41 1 8 1044 6mm GAS INLET ELECTRICAL INLET RIGHT SIDE LEFT SIDE 32 1 4 819 2mm 1 3 4 44 5mm 13 1 4...

Page 6: ...ould choose a location where the vent will pass through the house without cutting a floor or roof joist If the appliance is installed directly on carpeting vinyl tile or other combustible material oth...

Page 7: ...al and are to be expected If utilizing one of Wolf Steel s trim or surround kits follow the framing instructions and the finishing instructions for removal of the top extension NOTE The protective wra...

Page 8: ...ENT VERTICAL 1 8 E T T E L B A T DESSUS C T S ARRI RE SELON LES ESPACEU RS DE D GAGEM ENT POUR LES MATERIAU X D OSSATU RE SELON LA MANUEL DE PROPRI T AIRE POUR LES MAT RIAU X DE FINITION L EXTENS ION...

Page 9: ...nitial installation NOTE This appliance must be installed with a continuous connection of exhaust and air intake vent pipes Utilizing alternate constructions such as a chimney as part of the vent syst...

Page 10: ...either the 5 foot 1 5m vent kit GD420 or the 10 foot 3 1m vent kit GD430 For optimum flame appearance and appliance performance keep the vent length and number of elbows to a minimum The air terminal...

Page 11: ...must have a minimum vertical rise immediately off the appliance of 57 1447 8mm On all horizontal vent runs ensure that the vent pipe does not slope downward When terminating vertically the vertical ri...

Page 12: ...n above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum of 12 304 8mm above grade The maximum allowable vent length is 10 3 1m fo...

Page 13: ...6 406 4mm Clearance above the roof O 2 0 6m 2 0 6m Clearance from an adjacent wall including neighbouring buildings P 8 2 4m 8 2 4m Roof must be non combustible without openings Q 3 0 9m 3 0 9m See ch...

Page 14: ...al run 3 times the vertical rise equal to or greater than the horizontal run maximum of 40 feet 12 2m maximum of 40 feet 12 2m 3 6 DEFINITIONS 14 2 For the following symbols used in the venting calcul...

Page 15: ...FT 0 8m HT HR HO 4 5 FT 1 4m 2 7 FT 0 8m 7 2 FT 2 2m HT VT 7 2 FT 2 2m 8 FT 2 4m 15 2 FT 4 6m Formula 1 HT VT 7 2 FT 2 2m 8 FT 2 4m Formula 2 HT VT 40 FT 12 2m 15 2 FT 4 6m 40 FT 12 2m Since both for...

Page 16: ...2 5m HT HR HO 5 5 FT 1 7m 8 1 FT 2 5m 13 6 FT 4 2m HT VT 13 6 FT 4 2m 5 5 FT 1 7m 19 1 FT 5 8m Formula 1 HT 4 2FT 1 3m VT 4 2FT 1 3m VT 4 2 FT 1 3m x 5 5 FT 1 7m 23 1 FT 7m 13 6 FT 4 2m 23 1 FT 7M For...

Page 17: ...xample V1 5 FT 1 5m V2 10 FT 3 1m VT V1 V2 5 FT 1 5m 10 FT 3 1m 15 FT 4 6m H1 3 FT 0 9m H2 2 5 FT 0 8m HR H1 H2 3FT 0 9m 2 5FT 0 8m 5 5 FT 1 7m HO 03 one 45 three 90 elbows 135 03 45 270 135 5 4 FT 1...

Page 18: ...5 4 FT 1 6m HT HR HO 8FT 2 4m 5 4FT 1 6m 13 4FT 4 1m HT VT 13 4FT 4 1m 2 5FT 0 8m 15 9FT 4 8m Formula 1 HT 3VT 3VT 3FT 0 9m x 2 5FT 0 8m 7 5FT 2 3m 13 4 FT 4 1m 7 5 FT 2 3m Since this formula is not...

Page 19: ...ed with this appliance must be used when passing through a combustible wall or floor WARNING FOR SAFE AND PROPER OPERATION OF THE APPLIANCE FOLLOW THE VENTING INSTRUCTIONS EXACTLY ALL INNER EXHAUST AN...

Page 20: ...e from your authorized dealer distributor See accessories to order specific kits required A Determine the air terminal location cut and frame a square opening as illustrated in the ceiling and the roo...

Page 21: ...nt connecting the inner flex pipe and the exhaust flue collar Use only approved flexible vent pipe kits marked Wolf Steel Approved Venting as identified by the stamp only on the outer flex pipe 22 1 E...

Page 22: ...o the exterior wall and make weather tight by sealing with caulking not supplied D If more vent pipe needs to be used to reach the fireplace couple them together as illustrated The vent system must be...

Page 23: ...o the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material F Aligni...

Page 24: ...s supplied with the mobile home appliance Conversion Kits This appliance is field convertible between Natural Gas NG and Propane LP To convert from one gas to another consult your Authorized dealer di...

Page 25: ...ARRIER COMING IN CONTACT WITH THE APPLIANCE BODY IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE FINISHED IE DRYWALL SHEETROCK AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME THIS...

Page 26: ...ce ensuring a height of 10 254mm Stand offs are not used for structural support 42 1 2 1079 5mm 40 3 4 1035 1mm A 42 1 2 1079 5mm A 38 3 8 974 7mm 5 1 FRAMING 5 1 1 SEE THRU FRAMING 5 1 2 PENINSULA FR...

Page 27: ...RTANT The HD4 requires a minimum inside enclosure height of 46 1168 4mm measured from the bottom of the appliance For temperature requirements this area must be left unobstructed WARNING THE FRONT OF...

Page 28: ...slight movement in the normal operation of the appliance If grout is used between the tiles a polymer based grout such as Mapei Ultracolour plus is recommended Primer Paint For a painted surface use a...

Page 29: ...ion NOTE Peninsula models have one end support that can also be adjusted by loosening the two screws SIDE VIEW NOTE Framing dimension A will be affected as the finishing supports are adjusted outwards...

Page 30: ...are desired increase the clearance to the sides and top by 2 50 8mm for every additional 1 25 4mm of projection If using an optional surround then 2 50 8mm clearance from the surround is required befo...

Page 31: ...to combustibles are maintained Non combustible material can be used provided the minimum clearances to combustible materials are applied The minimum enclosure volume must be increased by no less than...

Page 32: ...EL FRONT ETC ARE CLEARLY MAINTAINED WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL THE PAINT OR LACQUER MUST BE HEAT RESISTANT TO PREVENT DISCOLOURATION 73 1 MANTEL DIMENSIONS Ref Height Depth D 8 2...

Page 33: ...released tilt the door forward and out of the bottom door retainer D Reverse this process to install the door IMPORTANT Once latches are engaged test that the door is secure and will not fall forward...

Page 34: ...screws 6 3 HEARTH PAD INSTALLATION HD4ST AND HD4P ONLY NOTE The individual hearth pads can be easily identified by the numbers cast on the underside of each pad NOTE The pilot is located on the right...

Page 35: ...n the left end hearth pad Place one pin into the log as shown in Figure 1 3 Place the 2 log onto the pin located in the 1 log it should rest in the middle of the right side hearth pads as shown in Fig...

Page 36: ...ads as shown in Figure 10 Place one pin into the 1 log as shown in Figure 10 12 Place the 11 log onto the pin located in the 1 log and let is rest on the left end hearth pads as shown in Figure 11 13...

Page 37: ...TO INSTALLATION BEFORE APPLYING THE CLEANED GLASS ENSURE THAT IT IS DRY DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE IF REPLACING USE ONLY THE REPLACEMENT GLASS ME...

Page 38: ...QUALIFIED SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE ELECTRICAL CIRCUIT RISK OF ELECTRICAL SHOCK OR EXPLOSION DO NOT WIRE 110V TO THE VALVE OR TO THE APPLIANCE W...

Page 39: ...ed in the bottom corner of the appliance refer to the illustration below NOTE It is recommended that you change the battery at the start of the heating season ELECTRICAL COVER CABLE CONNECTOR L1 BLACK...

Page 40: ...L BAGGIE GROUND DFC VALVE ORANGE GREEN GROUND EYELET ON OFF IPI CPI DISCONNECT THESE CONNECTIONS TO THE ON OFF SWITCH AND CONNECT TO AN OPTIONAL THERMOSTAT IPI BOARD DC SUPPLY TRANSFORMER VALVE ELECTR...

Page 41: ...R WARNING IF YOU DO NOT FOLLOW THESE INSTRUC TIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE INITIAL LIGHTING OF THE PILOT AND MAIN BURNERS MUST BE...

Page 42: ...switching to the standing pilot on those colder days The anti condensation switch standing pilot is located in the control panel Using your finger flip the switch up for standing pilot or down for int...

Page 43: ...ion to reduce the gas flow Check Pressure Readings Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge shou...

Page 44: ...nd burner flames Compare them to the illustration provided If any flames appear abnormal call a service person FLAME MUST ENVELOP UPPER 3 8 9 5mm TO 1 2 12 7mm OF FLAME SENSOR PILOT BURNER ELECTRODE F...

Page 45: ...distributor G Check that the gasketing on the sides top and bottom of the door is not broken or missing Replace if necessary H If for any reason the vent air intake system is disassembled re install...

Page 46: ...normal cleaning procedures given but require specialized techniques Contact you local authorized dealer distributor for complete cleaning instructions HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UN...

Page 47: ...om the appliance E To reinstall the burner reverse these steps NOTE When reinstalling the burner ensure that the venturi rests on the orifice D C A Remove the door s refer to the DOOR REMOVAL INSTALLA...

Page 48: ...CEMENTS section for the appropriate kit This will reduce the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional gentle flame appearance Specific instructions...

Page 49: ...RE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY THIS IS A FAST ACTING TH...

Page 50: ...SUPPORT TERMINAL KITS REF NO PART NO DESCRIPTION 46 GD401 PERISCOPE 47 GD422R 1 ROUND WALL TERMINAL COMPONENTS REF NO HD4ST HD4P HD4PB HD4STB HD4STG HD4PG DESCRIPTION 14 W300 0135 CRUSHED GLASS 6LBS...

Page 51: ...ORT PENINSULA 59 PRP4ST PORCELAIN REFLECTIVE RADIANT PANELS SEE THRU 60 PRP4P PORCELAIN REFLECTIVE RADIANT PANELS PENINSULA 61 MEGK MEDIA ENHANCEMENT KIT GLASS EMBERS BLACK 62 MEGB MEDIA ENHANCEMENT K...

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