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Napoleon GDS60-N, Installation And Operating Instrictions, Page: 2 / 48

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2

W415-0788 / 05.15.09

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

TABLE OF CONTENTS

1.0 INTRODUCTION 

3

1.1 WARRANTY 

4

1.2 DIMENSIONS 

5

1.3 GENERAL 

INSTRUCTIONS 

5

1.4 GENERAL 

INFORMATION 

6

1.5 

CARE OF GLASS 

7

1.6 SHIPPING 

BRACKET 

7

2.0 

VENTING - MODEL GDS60 

8

2.1 

VENTING LENGTHS AND AIR TERMINAL LOCATIONS 

9

2.2 

TYPICAL VENT INSTALLATIONS 

10

2.3 

SPECIAL VENT INSTALLATIONS 

12

2.4 CORNER 

INSTALLATION 

12

2.5 VENT 

TERMINAL 

CLEARANCES 

13

2.6 

VENTING APPLICATION FLOW CHART 

14

2.7 DEFINITIONS 

15

2.8 

ELBOW VENT LENGTH VALUES 

15

2.9 

TOP EXIT HORIZONTAL TERMINATION 

16

2.10 

TOP EXIT HORIZONTAL TERMINATION 

17

2.11 

REAR EXIT HORIZONTAL TERMINATION 

18

2.12 

TOP OR REAR EXIT VERTICAL TERMINATION 

20

3.0 

INSTALLATION PREPARATION - MODEL GDS60 

22

3.1 ORIFICE 

REPLACEMENT 

22

3.2 

CHANGING A TOP VENT TO A REAR VENT 

23

4.0 INSTALLATION 

24

4.1 

MINIMUM CLEARANCE TO COMBUSTIBLES 

24

4.2 

WALL AND CEILING PROTECTION 

25

4.2.1 HORIZONTAL 

INSTALLATION 

25

4.2.2 VERTICAL 

INSTALLATION 

26

4.2.3 

HORIZONTAL AIR TERMINAL INSTALLATION - MODEL GDS60 

26

4.2.4 

VERTICAL AIR TERMINAL INSTALLATION - MODEL GDS60 

27

4.3 

APPLIANCE VENT CONNECTION - MODEL GDS60 

28

4.4 

MOBILE HOME INSTALLATION - MODEL GDS60 

28

4.5 GAS 

INSTALLATION 

28

4.6 

OPTIONAL WALL SWITCH / THERMOSTAT 

28

4.7 RATING 

PLATE 

29

4.8 

B-VENT SPECIFICS - MODEL GS60 

29

4.8.1 CHIMNEY 

INSTALLATION 

29

4.8.2 

INSTALLING "B" VENT 

30

4.8.3 COMBUSTION 

AIR 

30

4.8.4 

ADDING VENT SECTIONS 

31

4.8.5 

INSTALLING FLASHING AND STORM COLLAR 

31

5.0 FINISHING 

32

5.1 LOGO 

PLACEMENT 

32

5.2 

SWITCH AND BRACKET INSTALLATION 

32

5.3 

FRONT CAST REMOVAL 

33

5.4 

GLASS DOOR INSTALLATION AND REMOVAL 

33

5.5 

GLASS / DOOR REPLACEMENT 

33

5.6 LOG 

PLACEMENT 

34

6.0 OPERATION 

35

6.1 OPERATING 

INSTRUCTIONS 

35

6.2 

OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING 

36

6.3 LIGHTING 

INSTRUCTIONS 

36

7.0 WIRING 

DIAGRAM 

37

8.0 BLOWER 

INSTALLATION 

38

9.0 ADJUSTMENT 

38

9.1 PILOT 

BURNER 

ADJUSTMENT 

38

9.2 VENTURI 

ADJUSTMENT 

39

9.3 FLAME 

CHARACTERISTICS 

39

9.4 

RESTRICTING VERTICAL VENTS - MODEL GDS60 

39

10.0 MAINTENANCE 

39

11.0 REPLACEMENTS 

40

12.0 TROUBLE 

SHOOTING 

44

13.0 SERVICE 

HISTORY 

46

14.0 NOTES 

47

NorthlineExpress.com

http://www.northlineexpress.com

Toll-Free 1-866-667-8454

Summary of Contents for GDS60-N

Page 1: ...liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediate...

Page 2: ...2 3 HORIZONTAL AIR TERMINAL INSTALLATION MODEL GDS60 26 4 2 4 VERTICAL AIR TERMINAL INSTALLATION MODEL GDS60 27 4 3 APPLIANCE VENT CONNECTION MODEL GDS60 28 4 4 MOBILE HOME INSTALLATION MODEL GDS60 28...

Page 3: ...its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc...

Page 4: ...N gas heater and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on...

Page 5: ...CTS PLACED IN FRONT OF THE FIREPLACE MUST BE KEPT A MINIMUM 48 FROM THE FRONT FACE OF THE UNIT THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH...

Page 6: ...nel extending the full width and depth We suggest that our gas hearth products be installed and serviced by professionals who are certified in the U S by the National Appliance Institute NFI as NFI Ga...

Page 7: ...ency of 78 Maximum output for propane is 24 570 BTU hr at an efficiency of 78 Maximum A F U E Annual Fuel Utilization Efficiency rating is 72 for natural gas and 71 for propane REAR VENT HORIZONTAL TE...

Page 8: ...ze after ignition Vent lengths that pass through unheated spaces attics garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation Provide a m...

Page 9: ...cluded or 1 12 to 7 12 pitch roof terminal kit GD110 8 12 to 12 12 roof terminal kit GD111 flat roof terminal kit GD112 or periscope kit GD180 for wall penetration below grade in conjunction with the...

Page 10: ...5 09 2 2 TYPICAL VENT INSTALLATIONS 30 1 2 TOP VENT REAR VENT 16 MINIMUM 40 FEET MAXIMUM 34 MINIMUM 16 MINIMUM 40 FEET MAXIMUM 34 MINIMUM 24 NorthlineExpress com http www northlineexpress com Toll Fre...

Page 11: ...ADE 24 MINIMUM REGARDLESS OF HORIZONTAL VENT LENGTH MAX HORIZONTAL RUN 34 MAXIMUM 29 MINIMUM 30 1 2 59 1 2 MINIMUM PLUS RISE 24 MAX 24 MINIMUM PLUS RISE See VENTING section NorthlineExpress com http w...

Page 12: ...is located a minimum 12 above grade The maximum allowable vent length is 10 9 4 24 MAXIMUM 0 RISE CORNER INSTALLATION 2 4 CORNER INSTALLATION REAR EXIT 2 3 SPECIAL VENT INSTALLATIONS 29 MINIMUM 12 MI...

Page 13: ...Clearance to a mechanical air supply inlet L 7 7 Clearance above a paved sidewalk or paved driveway located on public property M 12 12 Clearance under a veranda porch deck or balcony N 16 16 Clearanc...

Page 14: ...the horizontal run 3 times the vertical rise equal to or greater than the horizontal run 13 2 REAR EXIT Horizontal Termination Vertical Termination Vertical rise is equal to or greater than the horiz...

Page 15: ...l of both horizontal vent lengths Hr and offsets Ho in feet HR combined horizontal vent lengths in feet HO offset factor 03 total degrees of offset 90 in feet VT combined vertical vent lengths in feet...

Page 16: ...la 1 HT 4 2 VT 4 2 VT 4 2 x 6 25 2 FT Formula 2 HT VT 24 75 FT 16 7 24 75 Since both formulas are met this vent configuration is acceptable 0 5 15 20 100 50 150 12 5 19 1 2 57 147 2 The shaded area wi...

Page 17: ...re than one 90 elbow the following formulas apply Formula 1 HT VT Formula 2 HT VT 40 feet Example 1 V1 3 FT V2 8 FT VT V1 V2 3 8 11 FT H1 2 5 FT H2 2 FT HR H1 H2 2 5 2 4 5 FT HO 03 three 90 elbows 90...

Page 18: ...mula 1 HT VT 14 6 15 Formula 2 HT VT 40 FT 29 6 40 Since both formulas are met this vent configuration is acceptable 0 2 5 5 7 5 10 12 5 15 40 10 20 30 17 5 20 1 6 1 6 38 3 90 V1 V2 H1 H2 90 90 90 H3...

Page 19: ...5 5 5 FT H1 2 FT H2 1 FT H3 1 FT H4 1 5 FT HR H1 H2 H3 H4 2 1 1 1 5 5 5 FT HO 03 four 90 elbows one 45 elbow 90 03 90 90 90 90 45 90 9 45 FT HT HR HO 5 5 9 45 14 95 FT HT VT 14 95 5 5 20 45 FT Formul...

Page 20: ...apply Formula 1 HT VT Formula 2 HT VT 40 feet Example 6 V1 5 FT V2 6 FT V3 10 FT VT V1 V2 V3 5 6 10 21 FT H1 8 FT H2 2 5 FT HR H1 H2 8 2 5 10 5 FT HO 03 four 90 elbows 90 03 360 90 8 1 FT HT HR HO 10...

Page 21: ...FT HR H1 H2 6 2 8 FT HO 03 four 90 elbows 90 03 360 90 8 1 FT HT HR HO 8 8 1 16 1 FT HT VT 16 1 4 5 20 6 FT Formula 1 HT 3 5 VT 3 5 VT 3 x 4 5 13 5 FT 16 1 13 5 Since this formula is not met this ven...

Page 22: ...18 2_3 3 1 ORIFICE REPLACEMENT REAR VENT TERMINATION In rear exit installations with no vertical vent run the BTU input must be reduced to 21 000 BTU by changing the orifice In order to access the ori...

Page 23: ...lustrated When reinstalling in the alternate position Check gaskets for tears replace if necessary to ensure a proper seal 4 Gasket 7 Cover Plate 7 Gasket 4 Gasket 4 Collar 7 Gasket 7 Collar Outer Top...

Page 24: ...LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO MAINTAIN CLEARANCES TO COMBUSTIBLES 4 1 MINIMUM CLEARANCE TO COMBUSTIBL...

Page 25: ...hat are less than 8 1 2 thick but the vent shield must extend the full depth of the combustible wall A Apply a bead of caulking not supplied around the corner edge of the inside surface of the firesto...

Page 26: ...vailable from your authorized dealer distributor See accessories to order specific kits required A Determine the air terminal location cut and frame a square opening as illustrated in the ceiling and...

Page 27: ...terminal connector showing above the top of the flashing Slide the flashing underneath the sides and upper edge of the shingles Ensure that the air terminal connector is properly centred within the fl...

Page 28: ...done by a qualified installer Do not use open flame Move the appliance into position and secure If equipped with a flex connector the appliance is designed to accept a 1 2 gas supply Without the conn...

Page 29: ...SE D AIR CERTIFIED UNDER CSA 2 33 2000 ANSI Z21 88 2000 VENTED GAS FIREPLACE HEATER AS A DIRECT VENT AND CSA2 22 M98 ANSI Z21 50 1998 VENTED GAS FIREPLACE AS A B VENT HOMOLOGUE SELON LES NORMES CSA 2...

Page 30: ...into the appliance flue collar F Connect the upper wire terminals to the spill switch G Disconnect the wire lead from terminal 3 on the valve and re connect to the male end of the spill switch wire C...

Page 31: ...the flashing over the vent pipe and slide it underneath the sides and upper edge of the shingles Ensure that the vent pipe is properly centered within the flashing giving a 3 4 margin all around Faste...

Page 32: ...ove the backing of the logo supplied and centre over the logo installation holes as indicated 5 2 SWITCH AND BRACKET INSTALLATION 1 3 CONNECT THE TWO WIRES TO THE SWITCH TERMINALS 2 NorthlineExpress c...

Page 33: ...ts retainers located at either side on the top 5 4 3 Open the valve control cover Pull the latch handles forward to release The door may now be safely removed by swinging the bottom out and lifting it...

Page 34: ...end of the grate as shown to prevent it from rocking 6 7 Position the notch located in log 6 against the grate post Place the bottom of log 7 against the right outermost grate post and the top into t...

Page 35: ...turn the unit off and check for vent blockage or restriction If necessary consult with a qualified inspector 6 1 OPERATING INSTRUCTIONS The on off switch is located on the back of the unit at the top...

Page 36: ...UIPPED WITH AN IGNITION DEVICE WHICH AUTOMATI CALLY LIGHTS THE PILOT DO NOT TRY TO LIGHT BY HAND B BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS I...

Page 37: ...CPI IPI MODE DC BACK UP SUPPLY NOT USED STABALIZED SUPPLY OUTLET GROUND DFC VALVE ORANGE GREEN GROUND EYELET ON OFF IPI CPI DISCONNECT AND INSTALL LEADS TO MILLIVOLT THERMOSTAT NorthlineExpress com h...

Page 38: ...proximately 30 45 minutes after the appliance has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into blower bear ings causing irreparable damage and must be p...

Page 39: ...o disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This appliance and its venting system should be inspected befor...

Page 40: ...nal injury WARNING COMMON COMPONENTS REF NO PART NO DESCRIPTION 1 W135 0209 LOG 1 2 W135 0082 CHARCOAL PIECE LOG 2 3 W135 0076 LOG 3 4 W135 0210 LOG 4 5 W135 0211 LOG 5 6 W135 0212 LOG 6 7 W135 0213 L...

Page 41: ...CK BAND 45 GD180 PERISCOPE TERMINAL KIT 35 BM6790 90 ELBOW 7 DIAMETER 37 BM67ADJ 30 TO 53 ADJUSTABLE PIPE 7 DIA 38 W010 1313 FIRESTOP SPACER 39 W585 0267 TOP VENT SHIELD 40 W020 0032 HARDWARE 41 BM373...

Page 42: ...301 HEAT GUARD 62 W175 0001 4 COUPLER 46 GD 201 PERISCOPE 63 GDSRP KT RESTRICTOR KIT 64 GS 150KT ADAPTOR KIT 65 W025 0003 DECORATIVE BLACK BAND ROOF TERMINAL KITS REF NO PART NO DESCRIPTION GD110 1 1...

Page 43: ...0788 05 15 09 47 50 49 48 61 46 24 37 42 38 44 35 25 27 10 1 2 3 4 5 7 6 29 33 32 44 28 26 55 9 20 11 57 61 36 8 41 44 44 51 13 12 NorthlineExpress com http www northlineexpress com Toll Free 1 866 6...

Page 44: ...assemblies are properly grounded to the metal chassis of the fireplace or log set Faulty module Turn the ON OFF switch to the OFF position Remove the igniter wire I from the module Place the ON OFF s...

Page 45: ...all wiring is installed exactly as specified Wiring harness Inspect the wiring harness and verify the harness is tightly connected to the module Verify that you have 7 wires and they are connected in...

Page 46: ...Y Appliance Service History This heater must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns Dealer Name 43 1 NorthlineExpress com http www nort...

Page 47: ...47 W415 0788 05 15 09 14 0 NOTES 44 1 NorthlineExpress com http www northlineexpress com Toll Free 1 866 667 8454...

Page 48: ...48 W415 0788 05 15 09 44 1 NorthlineExpress com http www northlineexpress com Toll Free 1 866 667 8454...

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