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Page 39

7-12

Replacing the Vibration Proof Rubbers

1)

Remove the two security screws (M5x12) and remove the joint cover.

2)

Disconnect the connector and remove the three hex head screws
(M12x25).

3)

Lift the cycle assembly straight up and remove from the base assembly.

NOTE: The cycle assembly weighs approx. 45kg. Ensure that at least two

people are used to remove the cycle assembly.
When replacing the cycle assembly take care not to trap hands or
fingers.

4)

Remove the ten security screws (M5x12) and remove the steps.

5)

Remove the four pozi head screws (M5x12) and remove the slide and
slide base.

Summary of Contents for Prop cycle

Page 1: ...Operators Manual IT IS THE RESPONSIBILITY OF THE OPERATOR TO MAINTAIN CUSTOMER SAFETY AT ALL TIMES AND IT IS IMPERATIVE THAT THE DETAILS SET OUT IN THIS MANUAL ARE FOLLOWED PRECISELY Part No 90500089...

Page 2: ...ges or modifications to this machine must be in accordance with European Community directives 1st January 1996 If you make any unauthorised changes to this product you may contravene European Communit...

Page 3: ...ust always be kept in good condition and replaced if worn so that the customer can read them clearly NOTE If there is an error or problem with the machine operation must be stopped immediately and the...

Page 4: ...a 21 5 3 7 OTHERS 21 6 INITIALIZATION 22 Adjustments When Replacing Parts Initialization 22 7 MAINTENANCE 23 7 1 Pedal Pressure Adjustment 24 7 2 Inspecting or Adjusting the Drive Belt 25 6 2 1 Adjust...

Page 5: ...11kg Monitor Cabinet 200kg Cycle Assembly 193kg Header Assembly 18kg ACCESSORIES Keys Cash Door 2 Coin Door 2 Back Door 2 IEC Mains Lead 1 Operators Manual 1 Installation Manual 1 Monitor Manual 1 Mon...

Page 6: ...ce Point Speed mode The level of difficulty is rather easy so any can enjoy the game One of three stages is selected at the start of the game and the objective is to burst as many balloons and score a...

Page 7: ...Page 7 3 MAJOR COMPONENTS...

Page 8: ...the mains supply with a securely connected earthed plug WARNING If the location site of this machine has a polished floor it is recommended that rubber pads are fitted under the level adjusters to pre...

Page 9: ...The Header Assembly has a forward centre of gravity so it is important that at least two people are used to fit or remove the Header Assembly The fitting position of the Header Assembly is very high...

Page 10: ...t taking care not to trap any wires 4 Fit the Joint Brackets finger tight to the Monitor Cabinet using 2off Hex Head Set Screws M8x25 Spring and Flat Washers for each bracket When all screws have been...

Page 11: ...two Hex Head Set Screws M12x20 retaining the shipping bracket to the Cycle Assembly 3 Remove the shipping bracket Ensure that the bracket and the M8 screws and washers are retained safely for refittin...

Page 12: ...3 5 2 Adjustment Switches The adjustment switches are located inside the coin door 1 Service Switch Press this switch to obtain game credits without incrementing the play meters 2 Test Switch Slide th...

Page 13: ...test switch is returned to the OFF position to return to game mode The Test Switch must always be in the OFF position for normal game mode MENU COIN OPTIONS 1 Sets the price of play See 5 3 1 GAME OP...

Page 14: ...XIT and press the start button to return to the menu screen Note The price of play on this machine is set within the Cashflow Coin Mech Ensure that the Coin Options on the screen are set as shown in t...

Page 15: ...to store the new values d Select EXIT and press the start button to return to the menu screen GAME OPTIONS DEFAULT IN GREEN DIFFICULTY B a CONTINUE TIME B b HI SCORE INIT NO c SOUND IN ATTRACT ON d EX...

Page 16: ...button to store the new values d Select EXIT and press the start button to return to the menu screen I O TEST DIP 12345678 a SWITCH b PEDAL c MOTOR d LAMP e EXIT START ENTER UP DOWN CHOOSE a Displays...

Page 17: ...t When the handle bar is pushed forward the value of 0000 will decrease and OK will appear when the handle bar is fully forward Note It is normal for 0000 to be changing slightly when the handle bar i...

Page 18: ...otated in the backward direction the value decreases b Rotation sensor check This mode checks whether the sensor is reading the pedal rotation correctly see below b When the start button is pressed th...

Page 19: ...rs to return to the I O Test menu 5 3 3 3 Fan Motor Test a Select MOTOR on the menu screen and press the start button The following screen is displayed b When the start button is pressed once OFF chan...

Page 20: ...creen 5 3 4 Monitor Test a Select MONITOR TEST on the menu screen and press the start button The following screen is displayed b Select an item with the handle bars and then press the start button Pre...

Page 21: ...er will produce a different sound when the start button is pressed 001 will produce a stereo test First a tone will be produced from the left speaker then from the right speaker and then from both spe...

Page 22: ...l position by keeping your hands away from the assembly b Slide the test switch ON while pressing the service switch The following screen will be displayed on the monitor c Press the service switch to...

Page 23: ...aintenance work troubleshooting repairs etc If performing work not described in this manual be sure to contact your distributor for instructions as no responsibility will be accepted for damage or inj...

Page 24: ...rity screws M5x12 and remove the upper cover 2 Remove five security screws M5x20 and four security screws M5x12 and remove the right side cover 3 To change the pedal pressure loosen the truss screw M5...

Page 25: ...he right side cover 3 Press the centre of the belt with a push type scale or pull the centre of the belt with a spring type scale The drive belt should have 4 to 5mm slack when a force of 500g is appl...

Page 26: ...e belt remains central across all pulleys If the belt drifts off to one side the flywheel is not parallel and will need adjustment to one side 6 When adjustment is complete tighten fully all nylon nut...

Page 27: ...the wheel cover 5 Remove the hexagonal flange nuts 3 8 on both sides and the four eye bolts which retain the flywheel shaft to the frame assembly 6 Move the flywheel forward to release the tension on...

Page 28: ...and 8 Lift the flywheel up a little and remove the drive belt from the flywheel pulley 9 Remove the flywheel together with the entire link unit by withdrawing the assembly from the right hand side 10...

Page 29: ...see section 7 3 6 Remove one nylon nut 3 8 and remove the tension pulley Note There is a thick flat washer and an adjustment flat washer on the tension pulley shaft Take care not to lose them 7 Peel...

Page 30: ...on head screws M5x12 and remove the side vac forms five screws on each vac form 2 Remove the two countersunk screws M5x12 from the bottom of the acrylic 3 Remove the two socket button head screws M4x2...

Page 31: ...e Front Base Assembly weighs approx 25kg It should be handled by at least two people 1 Remove the four security screws M5x30 2 Disconnect and remove the front base assembly 3 Remove the four security...

Page 32: ...Page 32 4 Remove the three countersunk screws M5 and remove the fan box front panel 5 Remove the four M4 Whizz nuts on the rear of the front base wood and remove the fan from the front...

Page 33: ...on and remove the control panel hood 2 Replace the switch or lamp Note When replacing the switch ensure that the wires are replaced to the correct terminals 7 8 Removing the Handle Covers 1 Remove the...

Page 34: ...ews M5x12 with flat and spring washers and remove the control panel base 3 Dis connect the handle assembly connector 4 Remove the four Hex head set screws M8x16 and remove the handle assembly 5 Refit...

Page 35: ...osition and colour of wires for re assembly 3 Remove the grub screw M4x8 then slide the pot bracket A to the right and pull it forward to remove it 4 Remove the pot from the bracket and replace with a...

Page 36: ...ote position and colour of wires for re assembly 3 Remove the grub screw M4x8 4 Remove the pot from the pot bracket B and replace with a new one 5 When replacing the pot ensure that the grub screw eng...

Page 37: ...that no threads are protruding through the nut If any thread is protruding the thread may be damaged in the following step 3 Turn the pedal so that the nylon nut is at the top Holding the pedal firml...

Page 38: ...ard 5 The crank arm moves 2 3mm in and out on the shaft when the crank pin is inserted Move the crank arm to the outside and tighten the nylon nut M6 NOTE If the nylon nut M6 is over tightened damage...

Page 39: ...ift the cycle assembly straight up and remove from the base assembly NOTE The cycle assembly weighs approx 45kg Ensure that at least two people are used to remove the cycle assembly When replacing the...

Page 40: ...ling or removing it 7 Remove the four hex nuts M12 spring washers M12 and flat washers M12 and remove the joint spacer 8 Remove the four hex head screws M10x35 with flat and spring washers and remove...

Page 41: ...10 Replace the vibration proof rubber and re assemble in reverse order When installing the cross link press the bearing against the positioning plate to position it in the forward and backward directi...

Page 42: ...placing the Rubber Stoppers 1 Remove the joint base as described in section 7 12 2 Remove the hex nut and spring washer M8 and remove the rubber stopper 3 Replace the rubber stopper and re assemble in...

Page 43: ...3 Prop Cycle PCB Assy System S22 XPC PCB 4 SMPSU 5v 30A Astec 301 3400 83000001 5 Elkay Block 5way 66000014 6 Fuse 1 2amp Slo Blo 63500506 Fuse 1 3amp Q B 63500544 7 Lamp Driver PCB Assy Single Channe...

Page 44: ...Page 44...

Page 45: ...ear 45000981 8 Pedal Side Vac Form LHS 45000982 9 Pedal Side Vac Form RHS 45000983 10 Pedal Cover Vac Form 45000984 11 Side Indicator Decal 40000347 12 Crossbar Warning Decal 40000348 13 Encoder PCB X...

Page 46: ...Page 46...

Page 47: ...ering Bearing Spacer 45000965 13 Bottom Fixing Plate Steering 45000966 14 Steering Housing Vac Form LHS 45000967 15 Steering Housing Vac Form RHS 45000968 16 Steering Switch Vac Form 45000969 17 Handl...

Page 48: ...e XPC Bike 1 Flywheel XPC Flywheel 2 Flywheel Drive Pulley XPC Flywhldrvpul 3 Pulley N168 R03A XPC Pulley 4 Drive Wheel XPC Drivewheel 5 Shim Washer XPC Shim 6 Drive Belt N168 R06 XPC Drivebelt 7 Magn...

Page 49: ...RT No 1 Rear Barrier Perspex 39000306 2 Perspex Fixing Bracket 46000009 3 Perspex Fixing Plate 46000010 4 Rear Safety Barrier Clamp 46000014 5 Barrier Pipe Joint 46000012 6 Barrier cushion 46000013 7...

Page 50: ...Page 50...

Page 51: ...Bracket 46000001 18 Plastic bike Base Surround 39000305 19 Nylon Stop Blocks 46000002 20 Cabinet End Base Decal 40000349 21 22 Base Side Decal 40000351 23 Instruction Decal 40000352 24 Instruction Dec...

Page 52: ...4 2 Fan Speaker Box Wood 37100099 3 Fan Cover 45000935 4 Top Fan Mesh 45000936 5 Bottom Fan Mesh 46000042 6 Speaker Mesh 45000938 7 Speaker Mesh Washer 45000939 8 Fan Rotary 45000940 9 Fan Warning Dec...

Page 53: ...Housing 37100097 2 Fluorescent Tube 3ft 98000016 3 Header Acrylic Retaining Bracket Upper 46000034 4 Header Acrylic 30000230 5 Header Vac Form with Inset RHS 45000932 6 Header Vac Form with Inset LHS...

Page 54: ...Page 54 ITEM DESCRIPTION PART No 1 Sub Bass Cabinet 37100100 2 Sub Bass Cabinet Grille 46000035 3 Bass Drive Unit 6 62000068...

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Page 56: ...Page 56 9 SCHEMATICS...

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