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FOLDNAK 4 / 6 / 8

User Manual

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Summary of Contents for FOLDNAK 4

Page 1: ...English FOLDNAK 4 6 8 User Manual ...

Page 2: ...ment of the rear stop 6 5 4 Adjustment of trigger 6 5 5 Triggering by hand 6 5 6 Counter 6 5 7 Adjustment of the slat conveyor 6 5 8 Stapling 6 6 Stapling blocks 6 6 1 Formats Number of sheets 6 6 2 Block stapling with the Foldnak 8 6 6 3 Block stapling with Foldnak 6 and Foldnak 4 7 Accessories 7 1 Staples heads staplers 7 2 Vertical vibrator 7 3 Coupling to assembling machines 7 4 Trimmer 8 Serv...

Page 3: ...with main switch 2 Guard plate The machine can only be operated with a closed guard plate 3 Slat conveyor 4 Turning handle 5 Opening to decouple the folding knife 6 Protective cover The machine can only be operated with a closed protective cover ...

Page 4: ...s may only be carried out by trained tradesmen Removal of safety equipment and casing and operation with damage that affects safety is forbidden e g damaged electricity cables covering Use the machine exclusively to staple documents out of paper and cardboard Lay out the electricity cable in such a way that it does not form any kinks Work place of the operator in front of the machine Only erect th...

Page 5: ... wheels 10 are accessories They must be pre mounted with the set collars which are also accessories so that both wheels are exactly over the green conveyor belts when the axle lays in the long vertical slits of both axle brackets 12 These axle brackets on both sides of the slat conveyor are to be swung into a vertical position and after loosening the knurled screws then secured When not in use the...

Page 6: ...ositions For this the screws 21 behind the stapler head batten 22 must be unscrewed with the supplied hexagonal spanner the stapler head must be put into the desired position with the spigots and screwed tightly again The driver 20 is re set as described in Chap 8 2 By adjusting the stapler heads and simultaneous adjustment of the side stops the position of the staples in the paper can be altered ...

Page 7: ...onour the staple head guarantee when Nagel staples are used 5 3 Inserting staples In order to insert staples first of all the staple slide 26 is to be pulled back with the index finger on the underside of the stapler head magazine until it engages Then swing back the magazine cover Insert the staples in this position The magazine holds a stick of 210 staples or ring staples When changing staples c...

Page 8: ...r this 31 Folding rollers on off The rollers must be switched off for block stapling 30 Block stapling switch Switches on the block stapling stop in position 1 29 Rotary button for the slat conveyor Controls the separation of the brochures on the slat conveyor see Chap 6 5 7 only Foldnak 8 Foldnak 6 und Foldnak 4 do not have the switches 30 and 29 6 2 Magazine control The Foldnak is fitted with a ...

Page 9: ...trol It stops the stroke triggering when the paper has not been laid in correctly The equipment control only works when the trigger has been correctly adjusted see chap 6 5 4 6 5 Stapling brochures 6 5 1 Formats Number of sheets Paper formats from 140 x 210 mm to 325 x 450 mm can be processed in the Foldnak stapling folding maching This includes for instance DIN A3 A4 and A5 The number of sheets w...

Page 10: ...tment the knurled screw is again tightened Then adjust the right stop To do this insert a sheet of the paper to be processed and after opening the knurled screw 41 the right stop is then brought flush to the sheet From there move ca 4 mm to the right and secure the side stop in this position This guarantees that the jogging movement which has been built into the right side stop and is ca 4 mm line...

Page 11: ...and Foldnak 4 open the guard plate 43 and lock it upwards Then move the rear stops 44 after opening the knurled screw 45 Correct adjustment of the rear stop is to be checked by a trial stapling 6 5 4 Adjustment of trigger Adjustment is carried out when the machine is switched off Under the Foldnak work table is an adjustable photocell which has a baffle plate 48 mounted upon it Adjustment Switch o...

Page 12: ...ver work is started The number of brochures produced can be seen on the counter 6 5 7 Adjustment of the slat conveyor In order to be able to optimally utilise the capacity of the slat conveyor fig001 3 brochure movement on the slat conveyor is adjustable only Foldnak 8 The movement i e overlapping of individual brochures on the slat conveyor is adjusted by the rotary switch fig005 29 The distance ...

Page 13: ...it exactly in the fold and the fold should be exactly in the middle of the format If necessary adjust the stops 6 6 Stapling blocks 6 6 1 Formats Number of sheets The maximum number of sheets when stapling blocks is approximately as follows according to the paper weight Paper weight 70g 80g Foldnak 8 55 sheets 40 sheets Foldnak 6 40 sheets 30 sheets Foldnak 4 40 sheets 30 sheets Depending upon how...

Page 14: ...ry out these steps in the reverse order in order to switch off block stapling Re 3 Decouple the folding knife When the machine is switched off the folding knife is decoupled by unscrewing screw 52 with the supplied 4 mm hexagonal spanner The screw must be completely unscrewed and removed Two holes for keeping the screw and hexagonal spanner are located on the right in the cubby hole of the front p...

Page 15: ...ards and retained in this position with both knurled screws 56 to the right and left of the slat conveyor The jump angle 54 is raised and pushed a little to the right or left so that it supports itself on the slat conveyor It prevents the block slipping down into the gap between the slat conveyor and the machine The strap 60 is then taken off after the screw has been loosened and both of the rear ...

Page 16: ... the rear wall underneath the rollers Thereby hold the smooth side of the stop parallel to the rear wall Fig013 shows the correct position of the stop When guiding the stop push the moving arm up in the direction of the arrow fig013 67 and at the same time push the stop in the direction of the arrow fig013 66 It then clasps the lower roller It is important for the correct seating that the stop gro...

Page 17: ...k 10 and 6 station table assembling machines AM International 10 and 6 station table assembling machines In order to save time with trimming the front Foldnak 8 and 6 are able to be of connected online to the Nagel Trimmer 7 1 Stapler heads staples Nr 2932600 Additional stapler heads Nr 6272060 5 000 Staples 26 6 Nr 6272081 5 000 Staples 26 8S Nr 6274062 5 000 Ring staples Ri 26 6 7 2 Vertical vib...

Page 18: ...ick layers The Trimmer therefore additionally presses each brochure again and thereby improves the quality of the fold 8 Service 8 1 Possible malfunctions Machine does not function Electricity plug plugged in Main switch switched on Safety covers open Electricity cuts out Press the circuit breaker in again after a short time It is located below the electricity cable exit 8 2 Change the driver Driv...

Page 19: ... the contact wire has been pulled off The stapler head front plate and the magazine are to be cleaned of staple remnants as well as the front plate still in the machine Then replace the stapler head and tighten the knurled screws 24 Staple remnants in the guide channel can lead to driver breakage Please therefore thoroughly clean the guide channel every time stapling is unsuccessful Very thinly gr...

Page 20: ...e wide service switch fig005 33 to position I so that the stroke motor is raised Press the narrow service switch fig005 32 briefly several times Now the machine can be rotated clockwise by hand After completing servicing the photocell cable must be inserted when the machine is switched off otherwise a stroke is triggered 9 Technical data Manufacturer Ernst Nagel GmbH Breitwiesenstr 21 D 70565 Stut...

Page 21: ...g and paper technical committee of the employer s liability insurance association for conformity with the CE European Norm and the requirements for tested security and complies with EC Directives 89 392 and 89 336 Norms used EN 954 1 prEN 1010 EN 60204 Michael Kipp Manager ...

Page 22: ...22 ...

Page 23: ...23 Foldnak 4 6 8 SN 980704 02 1998 ...

Page 24: ...Ernst Nagel GmbH D 70565 Stuttgart Germany Inland 0711 78078 11 Export 49711 78078 21 Telefax 49711 78078 10 www ernstnagel com ...

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