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7.0  Knife Installation/Changing 

 

 
18

 

 

Figure 15 

 

5.  Insert and tighten four knife bolts. 

 

6.  Remove the knife lifter assembly and replace with the remaining two knife bolts. 

 

7.  Place a few sheets of paper over the cut stick, covering the stick end-to-end. 

 

8.  Clamp the paper. 

 

9.  Double check to make sure the knife depth adjusting screw has been adjusted up (step #2, 

Knife Removal).  Plug in the power cord, turn the power on, close the shield, and press the 
cut buttons to perform a cut cycle. 

 

10.  If the knife does not cut all the way through (and it shouldn’t on the first try), adjust the knife 

depth of cut by turning the adjusting screw on the right side of the machine, about one 
complete turn at a time to start.  Continue to make cuts and adjustments until the knife cuts 
through all sheets.  Remove paper and cut through a few larger lifts of paper to make sure 
the knife depth is set correctly.  Adjust again if necessary. 

 
11.  Send dull knives to a knife grinder – do not attempt to sharpen your own knives!  Knives that 

do not have a minimum height of 1-1/2” (3.8 cm) will not function properly and should be 
carefully discarded.  See the Knife Care Tips Section below for additional information. 

 

7.3 Knife Care Tips 

   

! KNIFE SAFETY

 ! Knives are 

DANGEROUS!!!

  Knives are very sharp, 

even after use.  Keep the edge away from your body and keep the area clear of others when handling 
knives.  Never touch the cutting edge!  To prevent personal injury and damage to the knife, always 
keep knives in their holders with screws tightened.  Even if you are aware of the dangers, others may 
not be.  Never attempt to hone, polish, or service the knife in any way.  Failure to follow safety 
procedures may result in severe lacerations or dismemberment. 
 

7.3.1 Knife Blade Life 

Knife blade life, or the time between sharpening, can be affected by many factors.  One important 
factor is the type of paper being cut.  Abrasive paper, such as recycled paper, soft paper such as 
newsprint paper, and bound books can all significantly shorten knife blade life.  Also, if the knife depth 
is set too deep, the knife will cut too deep into the cutting stick and can quickly dull the knife blade.   

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Summary of Contents for CHALLENGE SPARTAN 150SA

Page 1: ...Instruction Manual Provided By http www MyBinding com http www MyBindingBlog com CHALLENGE SPARTAN 150SA PAPER CUTTER...

Page 2: ...4 SPARTAN 150 SA SEMI AUTOMATIC PAPER CUTTER Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 www challengemachinery com Serial Numbers 041001 Up OP...

Page 3: ...and return it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on record at Challenge Copy this page fill in the information and send it care of Th...

Page 4: ...Operation 11 6 1 Power Main Switch 11 6 2 Backgauge Control 12 6 3 Jogging Aid 13 6 4 Line Light 13 6 5 Making a Cut 14 6 6 Adjusting the Knife Depth 14 6 7 Operating Tips 15 7 0 Knife Installation C...

Page 5: ...rly grounded Be sure there is sufficient power to operate the cutter properly Observe all caution plates mounted on this cutter Keep foreign objects off table and away from cutter blade BE EXTREMELY C...

Page 6: ...EA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace all guards Do not operate with any gu...

Page 7: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Page 8: ...Puller 1 60011 Knife Standard installed in machine 1 60057 Cutting Stick 1 60058 Jogging Aid 1 60061 Knife Lifter Assembly 1 F 150 O Operator Manual 1 W 189 5 32 Hex T Allen Wrench 1 OptionalItems Par...

Page 9: ...ngth 31 78 7 cm Overall Width 25 3 4 65 4 cm Approx Net Weight 170 lbs 77 kg Approx Shipping Weight 200 lbs 91 kg Approx Weight of Optional Stand 40 lbs 18 kg Electrical 120 Volts 60 HZ 8 Amps Service...

Page 10: ...age 7 Make sure there are no missing items 5 2 Uncrating The Spartan 150 SA weighs approximately 200 lbs 91 kg DO NOT risk personal injury or damage by attempting to move machinery with makeshift equi...

Page 11: ...uirements specified on the nameplate of this machine as well as all local electrical codes Have a qualified electrician install one if your location is not so equipped Connect the power cord into a gr...

Page 12: ...TILL HAVE ANY QUESTIONS Figure 5 Machine Controls 6 1 Power Main Switch Power is enabled when the main power switch is turned to the ON position Figure 6 The display and line light are turned on at th...

Page 13: ...When the machine is first powered up the display shows four lines as follows indicating the display needs to be reset Figure 7 Display at power up To reset the display bring the backgauge to the forwa...

Page 14: ...ife or clamp To use load the paper against the side and backgauge using the jogging aid Figure 9 Figure 10 Remove the jogging aid from the table close the shield clamp the paper and make the cut Figur...

Page 15: ...knife to the up position Raise the clamp by turning the hand wheel and remove the cut pieces of paper Note The shield must be opened and closed each time a new cut is to be made See Section 6 7 Opera...

Page 16: ...paper and cause uneven cutting Increased clamp pressure will not eliminate draw caused by a dull knife Carefully lay out each sheet before you start cutting Find the best cut pattern to give you the...

Page 17: ...the machine The following instructions show how to remove and install a new or re sharpened knife Read through these instructions AT LEAST ONCE before attempting to actually change or install any bla...

Page 18: ...y and should be carefully discarded See the Knife Care Tips Section below for additional information 7 2 Knife Installation Knives are heavy and always very sharp Be sure to keep the edge away from yo...

Page 19: ...en your own knives Knives that do not have a minimum height of 1 1 2 3 8 cm will not function properly and should be carefully discarded See the Knife Care Tips Section below for additional informatio...

Page 20: ...Nicks are visible on the cutting edge of the knife 7 3 2 Cutting Stick A worn cutting stick can affect the cut quality of the bottom sheets When this happens the cut stick can be rotated Usually the s...

Page 21: ...fe Installation Changing 20 If a knife bolt is damaged replace it Always keep knife bolts securely tightened Store knives in a dry environment to prevent corrosion Never attempt to service a knife in...

Page 22: ...7 0 Knife Installation Changing 21 NOTES...

Page 23: ...reset a Preset Backgauge by bringing backgauge to front of machine 4 Knife cuts deeper on one side than the other a Knife is not seated all the way up in knife bar a Loosen knife screws and use knife...

Page 24: ...9 0 Footprint 23 9 0 Footprint...

Page 25: ...ition if they are not follow the instructions in this manual to send them up Test 1 With the front shield open press the cut buttons Nothing should happen If the knife comes down with the front guard...

Page 26: ...__ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ___...

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