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MVP ULTRAMAX UPLS-2300, Component Manual

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MVP ULTRAMAX UPLS-2300 Component Manual Download Page 1

UltraMAX Fluid Section 

Component Manual

 

 

This manual is applicable to the 
following models:  

 

 

UPLS-2300 

 

UPLS-2300-SS 

 

UPLS-2400 

 

UPLS-2400-SS 

 

 

Rev. May 2019 

 

Summary of Contents for ULTRAMAX UPLS-2300

Page 1: ...UltraMAX Fluid Section Component Manual This manual is applicable to the following models UPLS 2300 UPLS 2300 SS UPLS 2400 UPLS 2400 SS Rev May 2019 ...

Page 2: ...ow Ln Knoxville TN 37932 USA Tel 865 684 4416 TECHNOLOGY CENTER AND MANUFACTURING 1862 Ives Ave Kent WA 98032 USA Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com For a list of international distributors visit our website at www mvpind com mvp international Use of this product confirms that Magnum Venus Products Inc s standard terms and conditions of sale apply ...

Page 3: ...nts Section Page Table of Contents 3 Safety Warning Information 4 Introduction 15 Disassembling Fluid Section 16 Cleaning and Inspecting 21 Reassembling Fluid Section 22 Reinstalling Fluid Section 28 Starting Up and Troubleshooting 29 Parts Drawings 29 ...

Page 4: ...t OSHA Documentation 1910 94 Pertaining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly paragraph m Organic Peroxides and Dual Component Coatings For Additional information contact the Occupational Safety and Health Administration OSHA at https www osha gov about html Recommended National Fire ProtectionAssociation NFPA Documen...

Page 5: ...erwise Cured laminate accumulations of overspray and laminate sandings are highly combustible Do not operate or move electrical equipment when flammable fumes are present Ground all equipment If a spark is seen or felt immediately halt operation Do not operate the equipment until the issue has been identified and repaired Contaminated catalyst may cause fire or explosion Containers may explode if ...

Page 6: ...te medical attention Inhalation Move the person to fresh air and seek immediate medical attention Do not remove shields covers or safety features on equipment that is in use Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can shoot liquid through the skin Keep hands and body parts away from any moving...

Page 7: ...n Indicates the risk of contact with moving components that may lead to serious injury or death Indicates that the system or component should be grounded before proceeding with use or repair Indicates the use of lit cigarettes or cigars is prohibited because the materials being used are susceptible to combustion Indicates that the materials and or the process being performed can lead to ignition a...

Page 8: ...nt Organ System Target Possible Target Known Possible Health Effect Aramid fibers Skin lungs Skin and respiratory irritation contact dermatitis chronic interstitial lung disease Carbon graphite fibers Skin lungs As noted for aramid fibers Glass fibers continuous filament Skin lungs As noted for aramid fibers Hardeners and curing agents Composite Component Organ System Target Possible Target Known ...

Page 9: ... 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no en...

Page 10: ...rdous situation may be present in your pressurized fluid system Hydro carbon solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc An explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hyrdrocarbon so...

Page 11: ...r not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon HHC solvents in pressurized fluid systems having aluminum or galvanized wetted parts Magnum Venus Products is aware of NO stabilizers available to prevent HHC solvents from reaction under all conditions with aluminum components in closed fluid syste...

Page 12: ...ations of overspray Fiberglass Reinforced Plastic FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer Floor coverings if used should be non combustible Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resi...

Page 13: ...xits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON OR AN ANIMAL DANGER Contaminated catalyst may cause fire or explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free from dirt grease or resin Clean catalyst syste...

Page 14: ...ly depends upon the nature of the chemical Emergency Stop Procedure In an emergency follow these steps to stop a system 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve h...

Page 15: ...formation for the operation maintenance and simple repair of the MVP UltraMAX Fluid Section These fluid sections are used in multiple configurations This manual only covers the fluid section itself generic references are used when referring to other components that may be connected to the fluid section Refer to the specific manual for your components for detailed information The following procedur...

Page 16: ...se injury 1 Remove pickup wands from supply and drain or shut off supply to fluid section 2 Switch the supply lines to approved solvent to flush the system if possible 3 Set operating pressure to zero 0 psi 4 Open recirculation valve and or gun to purge pressure from fluid sections 5 Allow to drain until as much fluid as possible has been purged 6 Turn air pressure to a very low setting just enoug...

Page 17: ...is installed back in the same position If this is not put back to factory specifications with 2 threads showing damage to the chrome ball foot valve spring and ball stop can result 15 Remove the four hex nuts foot valve collar and foot valve from the bottom of the fluid section Note Make note of the orientation of the foot valve inlet relative to the outlet body for reassembly purposes 16 Remove t...

Page 18: ...let body 19 Remove the packing nut from the outlet body 20 Remove the piston rod assembly from the outlet body 21 Using the wooden dowel push the wave springs male compression ring piston rod packing set female compression ring and the guide bushing out through the top of the outlet body ...

Page 19: ...appropriate wrenches remove the piston body from the piston rod Note When you remove the piston body the chrome ball may fall out If you only have the seal kit the chrome ball must be reused Do not drop or dent the ball or it will be permanently damaged and must be replaced 25 Remove the piston body barrel seat chrome ball and piston ball spring 26 Remove the barrel seal from the piston body Cup S...

Page 20: ...ther the seal or repair kit and must be ordered separately Under normal circumstances this O ring will not have to be replaced but you must replace if it is damaged 30 Wipe down the foot valve body with the approved solvent and inspect the O ring 31 If the O ring is nicked torn or broken replace with a new one 32 Using pliers compress the ball stop and remove from the foot valve 33 Remove the foot...

Page 21: ...it could give poor performance and damage the entire assembly 4 Ensure that the bearing in the ball joint rod end swivels and rotates freely 5 Make sure the threads on the packing nut are clean and not marred 6 Check for wear on the inside diameter of the male and female compression rings 7 Make sure the threads on the outlet body are clean and not marred 8 Clear any buildup from the area where th...

Page 22: ... the foot valve are clean and not marred 23 Check the foot valve ball seat for abnormal wear or damage 24 Clean the ball stop groove thoroughly 25 If you have the stainless steel version make sure the Kalrez O ring is clean and not torn Reassembling Fluid Section Note Assembly of the fluid section is opposite the disassembly procedure Keeping the components organized as you disassemble them will m...

Page 23: ... the foot valve spring until you can lock the ball stop into the appropriate groove in the foot valve 7 Remove the foot valve assembly from the vise and set aside Reassemble Piston Rod 8 Place the piston rod in the vise using the flats on the top of the rod Note Placing the rod vertically in the vise will aid with installation 9 Insert the piston ball spring into the end of the piston rod and plac...

Page 24: ...ston cup down over the piston body facing up iii Place the piston cup spacer over the piston body with the small end of the piston cup spacer down inside the piston cup that is in place and the ridge on the piston cup spacer facing up iv Place the second piston cup down over the piston body facing up in the same orientation as the first v Place the piston cup compression ring over the piston body ...

Page 25: ...p with the piston rod Note If you are using the piston cup design the piston cup compression ring will be damaged if not correctly installed aligned 15 Using the appropriate wrenches tighten the piston body down onto the piston rod Note Make sure the piston ball spring and piston ball are lined up correctly in the bore of the piston rod CAUTION Overtightening the piston body when using cup style s...

Page 26: ...ered 20 Slide the male compression ring over the piston rod assembly 21 Slide the piston rod packings over the piston rod assembly 22 Slide the female compression ring over the piston rod assembly 23 Slide the guide bushing over the piston rod assembly 24 Coat the threads of the packing nut with approved lubricant and gently slide the packing nut over the piston rod assembly 25 Slowly work the pac...

Page 27: ... small amount of lubricant on the threads of the tie rods that will go into the outlet body 28 Install the tie rods and tighten with a wrench 29 Lightly coat the cylinder O rings with approved lubricant and place them on each end of the cylinder tube 30 Slide the cylinder tube over the piston rod assembly until the top of the cylinder tube bottoms out on the outlet body ...

Page 28: ...n the bottom mount and insert the pin 3 Tilt the fluid section up and install the upper pin 4 Install the surge chamber filter assembly 5 Tighten the packing nut by hand 6 Turn the air pressure to a very low setting just enough to cycle the fluid section 7 Cycle the fluid section a few times very slowly to ensure it is moving freely 8 Remove the pickup wand assembly feed hoses from solvent 9 Insta...

Page 29: ...minutes then remeasure 10 If after 15 minutes the piston rod assembly has moved there is a problem with one or more of the ball seats address as follows i If the fluid section is on the upstroke and continues to move up after recirculation and or gun has been closed replace any of the following components that may be faulty piston body ball seat O ring or piston seal cup assembly ii If the fluid s...

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Page 40: ...Tel 865 686 5670 DISTRIBUTION AND PURCHASING 642 Barbrow Ln Knoxville TN 37932 USA Tel 865 684 4416 TECHNOLOGY CENTER AND MANUFACTURING 1862 Ives Ave Kent WA 98032 USA Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com For a list of international distributors visit our website at www mvpind com mvp international ...

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