background image

EMS-94072N  page 1 of 8

Description

NOTE: The following applies to all EMS447 and EMS448 models.
However, program changes to the micro-processor chip may affect
operating procedures. See Section “2” of these Instructions for details on
your specific program or the sequence of operations provided with custom
programmed units.

The EMS447 and EMS448 Electronic Monitoring Systems/Controllers are
micro-processor based for monitoring and control of equipment functions.
The  basic EMS system is programmed for a typical industrial engine power
unit. Custom programming is available to adapt the EMS to a wide variety of
engine and equipment requirements.
Basic programs provide auto-start/manual start and first-out shutdown for
engine functions such as pressure, temperature, level and overspeed.
Necessary time delays for start up lockout are included. Operating data is
displayed on a 32 character back lit alphanumeric liquid crystal display. 
The EMS operating parameters are configured through a simple three-button
interface. Access to the system memory is controlled by entry codes.
A password-protected program uses built-in memory to display the
alarm/shutdown history, including a display of the last ten shutdowns, when
and why they occurred and displays all of the engine operating conditions at
time of last shutdown.

Program #01 Features

An on-board hourmeter keeps a log of equipment running hours and alerts you
when to change oil, filters and perform other routine service.
Ramp Oil Pressure monitoring protects equipment at both high rated speed and
low idle speed. For instance, based on engine manufacturer’s requirement,
shutdown could occur at 30 lb. (207 kPa) pressure at 1800 RPM or at 5 lb. (34
kPa) at 600 RPM or any shutdown point in between.

Sensor Inputs 

(See page 2 for details)

Electric Gage Senders:

Accepts Murphy or equivalent resistance type senders. 

NOTE:

Configurations available for 4-20 mA or 0-5 VDC inputs.

Digital Inputs:

Accepts three opto-isolated bi-polar inputs (positive or negative),

typically wired to external shutdown switches. One additional input can be ordered
and traded for one transistor output.

Frequency Input:

This optically isolated speed sensing input senses a speed signal

from a magnetic pickup.

Communications

Both models, EMS447 and EMS448, include an RS485 serial port. By using the RS485
port and the necessary software you can monitor the status of your equipment from a
remote location. A communications software package and a RS485 to RS232 converter
are needed to interface with a PC (IBM

®

compatible computer). Set your

communications package to 9600 baud, N-8-1. Terminal emulation mode must be ANSI,
and there must be a line in the CONFIG. SYS FILE to define system device as ANSI.

S449 Relay Output Boards

These relay output boards are used for additional relay contact capability. They
require a ribbon cable with solder type, D-subminiature connectors such as our
optional EMS25CAR2 assembly, (see Basic Models and listings, below).  

Basic Models

EMS447

:

Comes in an extruded aluminum enclosure suitable for panel

mounting. Wiring is via optional wiring harness. Relay boards are available for
additional relay contact capability, see listings below:

EMS25TB:

Plug-in terminal block assembly.

EMS25RM:

Rail mount DIN type terminal block.

EMS25CAR2:

Ribbon cable with 2 male D-sub connectors.

EMS25TBCAR2:

Ribbon cable with 1 male and 1 female D-sub connector.

EMS25CAS:

Male connector and color coded cable 9 ft. (2.74 m) std. length.

EMS25MS:

Solder type male connector (D-Subminiature).

S449-2:

Dry Relay board for EMS447 models.

S449-4: 

Transistor Digital and Dry Relay board for EMS447 models.

EMS448:

Comes in a NEMA 4X type enclosure. Wiring is connected directly to

the S449-3 relay board terminal block located within the enclosure. Relay board for
additional relay contact capability is available.

S449-1:

Dry Relay board for EMS448 models only.

GENERAL INFORMATION

Please read the following instructions before installing

A visual inspection of this product for damage is recommended before installing. 

It is your responsibility to have a qualified technician install the unit and  make sure installation conforms with local codes.

EMS-94072N

Revised 10-04

Section 40

(00-02-0200)

WARNING

BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT

Disconnect all electrical power to the machine.

Make sure the machine cannot operate during installation.

Follow all safety warnings of the machine manufacturer.

Read and follow all installation instructions.

EMS447 and EMS448 Monitoring Systems

Installation and Operation Instructions
Generic for All Versions. S449 Board Included

CAUTION: 

Certain danger to human and to equipment

such as applied in a mobile or marine application may occur
if some equipment is stopped without pre-warning. It is
therefore, recommended that monitored functions be limited

to alarm only or to alarm before shutdown in such applications.

R

R

C

EMS447

Listed for Cl. I, Div. 2, Grps. A, B, C & D hazardous areas on
EMS447 (all transistor outputs) and EMS448 (board only).

EMS448

Summary of Contents for EMS447

Page 1: ...quipment from a remote location A communications software package and a RS485 to RS232 converter are needed to interface with a PC IBM compatible computer Set your communications package to 9600 baud N 8 1 Terminal emulation mode must be ANSI andtheremustbealineintheCONFIG SYSFILEtodefinesystemdeviceasANSI S449 Relay Output Boards These relay output boards are used for additional relay contact cap...

Page 2: ... 3 1 2 lb 1 5 kg EMS447 Dimensions 9 1 4 x 8 1 4 x 5 1 4 in 235 x 210 x 133 mm EMS448 Dimensions 12 1 4 x 7 1 4 x 5 3 4 in 311 x 184 x 146 mm EMS447 and EMS448 MOUNTING Front 5 43 64 in 144 mm 5 in 127 mm 1 2 in 13 mm 2 5 8 in 67 mm 5 11 32 in 135 mm Rear Panel Mounting Side View 2 7 8 in 73 mm 2 43 64 in 68 mm 5 3 8 in 137 mm Side Mounting Hole EMS 2 5 8 in 67 mm 8 in 203 mm Clearance for Connect...

Page 3: ...d color codes depend upon the EMS program used Specific wiring information is supplied with each unit refer to Section 2 separate document of these installation instructions or the detailed sequence of operations provided with custom programmed unit Attaching the EMS25TB to the EMS447 model 1 Remove 2 hex standoffs that hold the DB plug into the housing CAUTION remove one at a time and replace wit...

Page 4: ...MPORTANT Main displays will vary with each microprocessor program available Refer to the Main displays listing included with your EMS system First Time Set up The S numbers and P numbers Set point numbers allow you to customize your EMS unit Access to the S numbers and P numbers is password protected The S Numbers include operational variables such as Crank Rest Warm up Cooldown Times Alarm and Sh...

Page 5: ...on for confirming your EMS input output setup can be found under the S numbers menu or the Main Displays To access the input output diagnostic information do the following 1 Turn the power ON but DO NOT ALLOW EQUIPMENT TO OPERATE 2 Press to see if I O is in main displays If not found here press until tittle page appears 3 Press until the entry code screen appears 4 Press or until appropriate entry...

Page 6: ... your input output configuration When placed in the IN position it enables a 4th digital input and disables the 7th digital output When placed in OUT it disables the 4th digital input and enables the 7th digital output see specifications section on page 2 Resistors Configuration Analog Channel Pin Group A Resistor Group B Resistor 0 2 R16 R17 1 4 R6 R7 2 17 R8 R9 3 16 R4 R5 4 1 R10 R11 5 15 R14 R1...

Page 7: ...type sender digital 4 20 mA or 0 5 VDC The following is based on orientating the board with the DB25 connector on the bottom Putting the shunt across the bottom and middle pins configures the analog input for either a resistive type sender or a ground only digital Across the middle and top pins configures the analog for a 4 20 mA Leaving the shunt off configures the analog for a 0 5 VDC To display...

Page 8: ...ion and the Test Off Auto switch in OFF if it is present If Test Off Auto switch is used jumper JP5 must be in OPEN S449 RELAY BOARD LK1 LK2 LK2 Fuse TEST OFF AUTO Toggle Switch Jumper JP5 Terminals 1 thru 10 Terminals 11 thru 20 Terminals 21 thru 30 Terminals 31 thru 40 WARNING DISCONNECT ALL ELECTRICAL POWER AND STOP ALL MACHINERY BEFORE WORKING ON THE S449 RELAY BOARD IT IS YOUR RESPONSIBILITY ...

Page 9: ...R ENTER ENTER ENTER NO NO NO NO YES YES YES ENTER POWER UP NO YES LINE 1 XXX XXX XXXXXX ENTER ENTER NO YES LINE 1 XXX XXX XXXXXX ENTER ENTER NO YES LINE 1 XXX XXX XXXXXX ENTER ENTER NO YES LINE 1 XXX XXX XXXXXX ENTER ENTER NO YES S NUMBER DISPLAYS ENTRY ACTIVE ENTER CODE XX ENG SPD 0 RPM S0 CIRCLE EXIT OR ENTER ENTER NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO E...

Reviews: