MULTIQUIP Whiteman series Operation And Parts Manual Download

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OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

SERIES

MODEL WBH16

(GX390RT2QTT GASOLINE ENGINE

RECOIL START)

MODEL WBH16E

(GX390RT2QNB2 GASOLINE ENGINE

ELECTRIC START)

Serial No. 110401 and ABOVE

After January 2011

POWER BUGGY

Revision #1 (06/18/15)

Summary of Contents for Whiteman series

Page 1: ... To find the latest revision of this publication visit our website at www multiquip com SERIES MODEL WBH16 GX390RT2QTT GASOLINE ENGINE RECOIL START MODEL WBH16E GX390RT2QNB2 GASOLINE ENGINE ELECTRIC START Serial No 110401 and ABOVE After January 2011 POWER BUGGY Revision 1 06 18 15 ...

Page 2: ...ionactivities contains chemicals known to the State Some examples of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically treatedlumber Your risk from these exposures varies dependingonhowoftenyoudothistype of work To reduce your exposure to these chemicals work in a ALWAYS well ventilated area and work with approve...

Page 3: ...am 31 Wiring Diagram 32 Explanation Of Code In Remarks Column 33 Suggested Spare Parts 34 Component Drawings Nameplate And Decals Assembly 36 37 Hydraulic Drive Assembly 38 39 Hydraulic Pump Assembly 40 41 Hydraulic Dump Assembly 42 43 Pump And Coupling Assembly 44 45 Tub Assembly 46 47 Panel Assembly 48 49 Brake Assy 50 51 Steering Assembly 52 53 Chassis Assembly 54 55 Dump Pedal And Handle Assem...

Page 4: ...s Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include complete part numbers Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PARTS 7 800 672 7877 Fa...

Page 5: ...the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY...

Page 6: ... to be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility ...

Page 7: ...n taken Use extreme caution when approaching high voltage power lines DANGEROUS GAS FUMES CAUTION ALWAYS inspect the surface over which you will travel Look for holes drop offs and obstacles Look for rough and weak spots on docks ramps or floor Look for oil spills wet spots and slippery surfaces Look for soft soil deep mud and standing water Watch for anything that might make you lose control or c...

Page 8: ... system Ensure brakes are applied when leaving or when using on a slope When parking on a slope position the power buggy at a right angle to a slope Ensure that the parking brake is engaged and holds the power buggy safely in place when parking on a slope When filling or dumping DO NOT exceed payload capacity of power buggy ALWAYS be aware of traveling conditions Reduce load if necessary DO NOT ac...

Page 9: ... ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank and tighten fuel cap until you hear clicking since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropri...

Page 10: ...e the forklift arms are insert into the power buggy s fork lift pockets a minimum of 24 inches Before lifting make sure that the lifting bale is not damaged NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult DO NOT lift machine to unnecessary heights NEVER lift the equipment while the engine is running ALW...

Page 11: ...Recyclers and manufacturers alike promote the process of recycling metal Using a metal recycling center promotes energy cost savings EMISSIONS INFORMATION NOTICE This equipment conforms with applicable Environmental Protection Agency EPA and California Air Resources Board CARB emission regulations The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monox...

Page 12: ... 813 mm Maximum Weight Capacity Single Wheel 1 100 lbs 500 kg Overall Height 53 in 1346 2 mm Operating Weight 1 415 lbs 641 8 kg Bucket Capacity 16 cu ft Water Level 59 cu yd Drive Hydrostatic Speed Up to 7 25 mph 11 67 km h Steering Handle Bars To Rear Wheels Brakes Drive Wheels Dynamic Hydrostatic Parking Brake Drive Wheels Mechanical Dump Control Hydraulic Dump and Return Discharge Height 6 0 i...

Page 13: ...7 hp 3 600 rpm Maximum Torque 19 5 ft lbs 2 7 kg m 2 500 rpm Compression Ratio 8 0 1 Idle Speed 1 400 rpm Maximum No Load RPM 3 850 rpm Specific Fuel Consumption 1 gal hr 3 78 liters hr Fuel Tank Capacity 4 8 gal 18 1 liters Crankcase Oil Capacity 1 16 qts 1 1 liters Ignition Timing BTDC25 Starting System Recoil Electric Air Cleaner Cyclone Type Noise Level STD OP 82 78 S S Dry Weight 68 3 lbs 31 ...

Page 14: ...PAGE14 WBH16 WBH16EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 DIMENSIONS Figure 1 WBH16 WBH16E Dimensions SIDE VIEW REAR VIEW ...

Page 15: ...hen lifting is required The WBH16 WBH16E is powered by a HONDA GX390 air cooled gasoline engine rated at 11 7 HP at 3600 RPM The engine drives a variable displacement hydrostatic transmission which is activated by a cable controlled hand lever The hydraulic fluid flows to a divider valve which directs the fluid to the forward reverse and dumping systems The operator controls the forward and revers...

Page 16: ...ral 8 Brake Pedal Press this pedal with the right foot to stop the buggy Figure 2 WBH16 WBH16E Power Buggy Components 9 Operator Platform When the buggy is in use the operator shall ALWAYS stand on this platform while holding onto the handle bar steering 10 Engine TheWBH16usesaHONDAGX390RT2QTT recoil start engine The WBH16E uses a HONDA GX390RT2QNB2 electric start engine 11 Dump Pedal Use this ped...

Page 17: ...d engine or in cold weather conditions The choke enriches the fuel mixture 6 Air Filter Prevents dirt and other debris from entering the fuel system Release the latches on the sides of the air filter cover to gain access to filter element NOTICE Operating the engine without an air filter or with a damaged or worn air filter will allow dirt to enter the engine causing rapid engine wear 7 Spark Plug...

Page 18: ...Figure 5 fill to the edge of the oil filler hole with the recommended oil type Table 3 Maximum oil capacity is 1 16 qts 1 1 liters Figure 5 Oil Level UPPER LIMIT LOWER LIMIT GASOLINE CHECK 1 Remove the gasoline cap Figure 6 located on top of fuel tank Figure 6 Fuel Tank 2 Visually inspect to see if fuel level is low If fuel level is low replenish with unleaded fuel 3 When refueling be sure to use ...

Page 19: ...and that there is no binding 2 Make sure that the zerk fitting for the steering has been lubricated DUMP CYLINDER CHECK 1 Check the power buggy s dump cylinder as outlined in the operation section of this manual 2 Make sure that both zerk fittings for the dump cylinder have been lubricated HYDRAULIC OIL CHECK 3 Visually read the hydraulic sight glass Figure 7 to see if the hydraulic oil level is l...

Page 20: ...tion and Inspection sections of this manual have been read and thoroughly understood KILL SWITCH PULL FORWARD NEUTRAL REVERSE 3 Place the engine fuel lever to the ON position Figure 10 Figure 10 Engine Fuel Lever ON Position 4 Place the choke lever Figure 11 in the CLOSED position if starting a cold engine Figure 11 Engine Choke Lever Closed 5 Place the choke lever Figure 12 in the OPEN position i...

Page 21: ...ck for fuel leaks and noises that would associate with a loose guard or cover OFF ON S T A R T RECOIL START 1 Follow steps 1 through 6 of the Electric Start procedure 2 Place the Engine ON OFF switch Figure 15 in the ON position Figure 15 Engine ON OFF Switch Recoil Start 3 Grasp the starter grip Figure 16 and slowly pull it out The resistance becomes the hardest at a certain position correspondin...

Page 22: ...e SLOW idle position OPERATION 4 Place the power buggy s direction lever Figure 19 in the forward direction Figure 19 Direction Lever 5 Slowly squeeze the speed control lever slightly Figure 18 for a short period of time to test the brake holding capacity If the buggy moves forward adjust the brakes as outlined in the maintenance section of this manual 6 If the buggy does not move forward release ...

Page 23: ...ll stop 2 Engage the parking brake Figure 17 3 Place the throttle lever Figure 13 in the slow position Idle engine 3 5 minutes for gradual cooling 4 Turn the engine on off switch Figure 14 or Figure 15 to the OFF position to shut down the engine 5 Cycle hydraulic controls to eliminate residual pressure 6 Remove ignition key on electric start models 7 Block wheels if on a slope or incline EMERGENCY...

Page 24: ... TO THE LEFT BUGGY IS STEERED LEFT WHEN HANDLE BAR IS TURNED CLOCKWISE CAUTION DO NOT steer the buggy left or right when traveling up or down on a grade Travel in a straight path CAUTION Avoid sudden and quick turns When steering turn the handle bar slowly Always face the controls when traveling TRAVELING ON A SLOPE 1 When traveling on a slope it is necessary to determine the grade of the path The...

Page 25: ...he dump pedal or the dump control lever is held in the forward position NOTICE When going up or down a slope always travel in the forward direction Figure 24 OPERATION Figure 25 Dump Pedal 2 To return the tub to its horizontal position simply release the dump control lever or remove your foot from the dump pedal NOTICE DO NOT activate dump mechanism tub bucket if buggy is facing down hill The poss...

Page 26: ... oil after every 200 hours of operation The reservoir capacity is 5 3 gallons 20 4 liters The hydraulic oil filter should be changed each time the hydraulic oil is changed HYDRAULIC DRIVE MOTORS The hydraulic drive motors are extremely reliable and will not need maintenance or repair under normal conditions Should any problems develop with the hydraulic drive motors contact Multiquip s service dep...

Page 27: ...e maximum tire life and tread wear 4 Refer toTable 4 TireWearTroubleshooting to pinpoint the causes and solutions of tire wear problems CAUTION DO NOT attempt to repair or modify a wheel DO NOT install an inner tube to correct a leak through the rim If the rim is cracked the air pressure in the inner tube may cause pieces of the rim to explode break off with great force and can cause serious eye o...

Page 28: ...spect cooling fan replace if necessary Slow Dumping Low engine speed Check engine speed Adjust engine speed if necessary Dump cylinder is internally bypassing oil Replace dump cylinder or seal Dump valve pressure low Check dump valve relief pressure Pressure should be 1000 psi 50 psi System jerky when started Speed cable out of adjustment Adjust speed control cable Defective drive motors Check dri...

Page 29: ... spark plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Improper spark gap points dirty Set correct spark gap and clean points Condenser insulation worn or short circuiting Replace condenser Spark plug wire broken or short circuiting Replace defective spark plug wiring Difficult to start fuel is available spark is present and compressio...

Page 30: ...ks or clogs Recoil starter malfunctions if applicable Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Replace spiral spring Starter malfunctions Loose damaged wiring Ensure tight clean connections on battery and starter Battery insufficiently charged Recharge or replace battery Starter damaged or internally shorted Replace starter Burns too...

Page 31: ...WBH16 WBH16EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 PAGE31 NOTES ...

Page 32: ...PAGE32 WBH16 WBH16EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 HYDRAULIC SYSTEM DIAGRAM ...

Page 33: ...TOR RECTIFER 25 AMP FUSE FUSE HOLDER SPLICE WHITE RED 12 AWG WHITE RED 12 AWG S B 12 VDC OUT CONNECT TO CHASSIS GROUND M 12 VDC CRANK EMERGENCY STOP SWITCH BLUE 10 AWG BLACK 10 AWG SPLICE SPLICE G IGNITION SWITCH YELLOW 10 AWG OIL LEVEL NORMAL LOW LEVEL SWITCH POSITION OPEN CLOSED RUN OFF ENGINE OIL LEVEL SWITCH OFF RUN START G M A IGNITION SWITCH POSITION CIRCUIT MAKE B L A B L S GRAY 12 AWG WHIT...

Page 34: ...does not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry...

Page 35: ...NGINE SHAFT 2 18316 LINING BRAKE 1 18145 ROD BRAKE CONTROL 1 520820 CAP FUEL EPA 5 20763 FILTER IN LINE FUEL 1 18025 SWITCH KILL 1 18133 CABLE THROTTLE 1 18132 LEVER THROTTLE 1 18029 WHEEL DRIVE 1 18049 WHEEL STEERING 1 18016 CABLE PARKING BRAKE 3 9807955846 SPARK PLUG 3 11078 KEY IGNITION ELECTRIC START ONLY 1 28462ZE3W01 ROPE RECOIL START ONLY 3 17210ZE3010 ELEMENT AIR CLEANER NOTICE Part number...

Page 36: ...S NO RIDERS BE SURE ALL SAFETY DEVICES ARE OPERATIONAL AND IN PLACE BEFORE STARTING THE ENGINE DISCONNECT SPARK PLUG BEFORE SERVICE NEVER OPERATE IN AN ENCLOSED AREA NEVER LEAVE UNATTENDED WHEN OPERATING ALLOW ENGINE TO COOL BEFORE ADDING FLUIDS MQ WHITEMAN SAFETY INSTRUCTIONS TRAVEL NEUTRAL HOT SURFACE AREA WARNING 18248 18247 GASOLINE ONLY 1 WBH16 3 HYDRAULIC OIL ONLY 985 2 2 5 LIFT 18245 5 LIFT...

Page 37: ...3 EM985 DECAL HYDRAULIC OIL 1 4 513608 DECAL LIFTING HOOK 3 5 18245 DECAL FORKLIFT LIFTING 6 6 18247 DECAL CRUSH WARNING 1 7 18248 DECAL HOT SURFACE WARNING 1 8 DECAL BUCKET DUMP LEVER 1 NOT AVAILABLE 9 DECAL TRAVEL LEVER DIRECTION 1 NOT AVAILABLE 10 DECAL WHITEMAN SAFETY INSTRUCTIONS 1 NOT AVAILABLE 11 DECAL GASOLINE ONLY 1 NOT AVAILABLE 12 PLATE SERIAL NUMBER 1 CONTACT MQ PARTS DEPT ...

Page 38: ... REV 1 06 18 15 HYDRAULIC DRIVE ASSY 4 4 6 5 22 23 19 22 16 13 15 14 18 17 LEFT DRIVE MOTOR RIGHT DRIVE MOTOR 8 10 12 7 8 9 20 21 17 16 19 6 18 VIEW FROM OPERATOR S PLATFORM 24 2 1 25 26 11 30 SEAL KIT DIRECTIONAL VALVE 1A SEAL KIT DRIVE MOTOR 8A FOAM FILLED PNEUMATIC ...

Page 39: ...2 FLANGE HUB 2 10 18237 LUG BOLT HUB FLANGE 8 11 492584 NUT HEX 1 2 13 NYLON 8 REPLACES 6109160 12 18190 SCREW HUB STUD 1 2 13X 3 IN 8 13 491689 KEY COTTER 1 8 X 2 2 14 PT018038 NUT CASTLE 1 1 8 18 2 15 18040 HUB DRIVE 2 15 803281 HUB DRIVE INDEXED 2 S N14110ANDABOVE NOV2014 16 3365 ADAPTER STRAIGHT 6 17 505718 SCREW HHC 1 2 13 X 2 3 4 8 18 18011 MOTOR HYDRAULIC DRIVE 2 19 PE449105 KEY WOODRUFF 1 ...

Page 40: ... OPERATIONANDPARTSMANUAL REV 1 06 18 15 HYDRAULIC PUMP ASSY HYDRAULIC OIL TANK HYDRAULIC OIL FILTER DIRECTION VALVE SEE DUMP HANDLE ASSY SEE DRIVE ASSY 15 13 17 3 5 4 6 7 2 1 14 13 9 8 8 11 12 SEE HYDRAULIC OIL TANK ASSY 12 3 DUMP VALVE 16 2 10 ...

Page 41: ... HOSE PUMP TO DUMP VALVE 1 5 18258M HOSE FILTER TO PUMP 1 6 18261M HOSE PUMP TO TANK 1 7 18263M HOSE PUMP TO DIRECTION VALVE 1 8 512190 ADAPTER STRAIGHT 2 9 18257M HOSE FILTER TO DUMP VALVE 1 10 508667 FILTER 1 11 508664 SUPPORT FILTER 1 12 511799 ADAPTER ELBOW 2 13 3322 ADAPTER ELBOW 2 14 18058 VALVE DIRECTION CONTROL TRAVEL 1 15 18262M HOSE TANK TO PUMP 1 16 18266M HOSE PUMP TO DIRECTION VALVE 1...

Page 42: ...6EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 HYDRAULIC DUMP ASSY DUMP VALVE CONNECT TO HYDRAULIC PUMP ASSY ITEM 4 CONNECT TO HYDRAULIC PUMP ASSY ITEM 9 7 6 4 4 3 3 1 2 9 2 5 1A SEAL KIT DUMP CYLINDER ...

Page 43: ...AME QTY REMARKS 1 18022 CYLINDER HYDRAULIC DUMP 1 1A 18022SK SEAL KIT DUMP CYLINDER 1 2 491705 ZERK FITTING 2 3 511803 ADAPTER ELBOW 2 4 18020 HOSE DUMP VALVE TO HYD PISTON 2 5 511804 ADAPTER STRAIGHT 2 6 512234 ADAPTER ELBOW 1 7 511806 ADAPTER STRAIGHT 1 9 506191 ADAPTER ELBOW 1 HYDRAULIC DUMP ASSY ...

Page 44: ...GGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 PUMP AND COUPLING ASSY FRAME HYDRAULIC PUMP 7 6 2 1 11 4 6 7 20 21 24 22 29 28 25 26 27 23 Engine 2A 2B 2D 2C 30 31 NOTES 1 1 ITEMS 2A THROUGH 2D NOT INCLUDED WITH ITEM 2 1 ...

Page 45: ... 3 4 IN 1 REPLACES P N 504451 4 18112 FAN 1 6 492596 WASHER FLAT 1 4 2 7 492355 SCREW HHC 1 4 20 X 1 2 2 11 506250 KEY WOODRUFF 1 20 512494 FAN GUARD 1 21 512493 BRACKET LONG 1 22 512505 BRACKET SHORT 1 23 492373 BOLT C H 3 8 NC X 3 4 G5 1 24 492624 WASHER LOCK 3 8 IN 1 25 512367 BOLT C H 3 16 NC X 1 2 G2 4 26 492595 WASHER FLAT 3 16 IN 4 27 492621 WASHER LOCK 3 16 IN 4 28 492438 BOLT C H 5 16 NF ...

Page 46: ...6EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 TUB ASSY 2 3 14 4 10 5 5 6 9 12 13 1 7 DASHED ITEMS ARE LOCATED ON THE UNDERSIDE OF THE BASE PLATE LOCATED ON THE BACKSIDE OF COUNTERWEIGHT 11 5 6 5 15 15 ...

Page 47: ... 9 3 512193 WASHER FLAT 3 8 LARGE 9 4 492598 WASHER FLAT 3 8 9 5 490957 RING SNAP 6 6 18130 PIN HYD PISTON CROSS 2 7 18129 PIN TUB FRAME CROSS 1 9 492365 SCREW HHC 5 16 18 X 1 1 4 4 10 492597 WASHER FLAT 9 5 X 22 2 8 11 492583 NUT NYLOC 3 4 16 9 12 492582 NUT NYLOC 5 16 18 4 13 512279 SUPPORT BUM STOP 2 14 18099 FRAME TUB MOUNT 1 15 491705 ZERK GREASE FITTING 2 TUB ASSY ...

Page 48: ...PAGE48 WBH16 WBH16EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 PANEL ASSY 5 5 11 3 2 1 4 5 10 12 9 8 5 8 6 7 5 12 13 8 5 14 8 5 15 ...

Page 49: ...355 SCREW 1 4 NC X 1 2 IN G5 2 5 492597 WASHER FLAT 3 8 32 6 18141 COVER R SIDE ENGINE 1 7 492364 SCREW HHC 5 16 18X1 6 8 492582 NUT NYLOC 5 16 18 9 9 18140 COVER L SIDE ENGINE 1 10 492623 WASHER LOCK 5 16 4 11 505401 SCREW HHC 5 16 18X 1 2 4 12 492363 SCREW HHC 5 16 NC X 3 4 G5 6 13 23297 MANUAL HOLDER 1 14 492363 BOLT 5 16 NC X 3 4 G5 3 15 802755 MUFFLER DEFLECTOR 1 S N 130150 AND ABOVE PANEL AS...

Page 50: ...PAGE50 WBH16 WBH16EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 BRAKE ASSY ...

Page 51: ... 2 10 18316 LINING BRAKE 2 11 503723 RIVET BRAKE LINING 56 12 18303 SHAFT CRANK PIN 2 13 492395 SCREW HHC 1 2 13X1 3 4 2 14 18302 BELL CRANK BRAKE 2 15 18032 LINKAGE RIGHT BRAKE 1 16 18314 LINKAGE LEFT BRAKE 1 17 492582 NUT NYLOC 5 16 18 2 18 492303 SCREW HHC 5 16 18X1 14 1 19 505170 CLIP PARK CABLE 1 20 18016 CABLE PARK BRAKE 1 21 492367 SCREW HHC 5 16 18X1 3 4 3 22 18015 LEVER ASSY PARK BRAKE 1 ...

Page 52: ...PAGE52 WBH16 WBH16EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 STEERING ASSY 37 37 32A FOAM FILLED PNEUMATIC 38 ...

Page 53: ... CONNECTOR THROTTLE CABLE END 2 18 18176 SPRING 1 19 18182 BUSHING CABLE 1 20 18133 CABLE THROTTLE 1 21 492465 SCREW ALLEN HEAD 1 4 20 X3 8 1 22 506088 SCREW HHC 1 4 20X3 8 1 23 492369 SCREW HHC 5 16 18X2 1 4 1 24 491723 PIN STEERING SHAFT 1 25 18238 BUSHING STEERING SHAFT 1 26 512186 PIN STEERING SHAFT 1 27 18091 AXLE STEERING 1 28 EM941306 HUB REAR WHEEL 2 INCLUDES ITEMS W 29 EM501299 WASHER REA...

Page 54: ...PAGE54 WBH16 WBH16EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 CHASSIS ASSY 27 23 2 1 2 1 18 14 19 1 2 3 2 2 4 5 9 10 12 2 1 20 8 7 6 11 13 14 15 17 16 25 26 24 22 28 21 ...

Page 55: ...0 505069 NUT NYLOC 3 4 10 1 11 18198 ROD TUB PROP 1 12 505976 CLAMP BRACKET 2 13 506185 CLAMP BRACKET 2 14 492623 WASHER LOCK 5 16 5 15 492366 SCREW HHC 5 16 18 X 1 1 2 2 16 18047 CHASSIS 1 17 503901 ZERK FITTING 1 4 28 1 18 492586 NUT NYLOC 5 8 11 2 19 492597 WASHER FLAT 9 5 X 22 2 3 20 18162 PANEL REAR WHEEL COVER 1 21 18222 PLATFORM OPERATOR 1 22 492313 SCREW HHC 3 8 16 X 1 1 2 1 23 492406 SCRE...

Page 56: ...PAGE56 WBH16 WBH16EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 DUMP PEDAL AND HANDLE ASSY 3 5 9 17 8 4 2 1 13 12 6 7 19 16 15 16 15 14 18 12 10 11 8A SEAL KIT DIRECTIONAL VALVE ...

Page 57: ...4 1 7 512183 SCREW HHC 3 16 24 X1 1 4 1 8 18064 VALVE DUMP 1 INCLUDES ITEMS W 8A 18064A SEAL KIT DUMP VALVE 1 9 PIN DUMP VALVE CROSS 1 NOT SOLD SEPARATELY 10 492596 WASHER FLAT 1 4 1 11 492581 NUT NYLOC 1 4 20 1 12 492584 NUT NYLOC 1 2 13 2 13 492600 WASHER FLAT 1 2 1 14 18152 PEDAL DUMP VALVE 1 15 18123 CLEVIS ASSY DUMP VALVE 2 16 511761 NUT HEX 3 8 24 NF 2 17 18153 ROD DUMP VALVE 1 18 492400 SCR...

Page 58: ...PAGE58 WBH16 WBH16EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 HYDRAULIC OIL TANK ASSY 2 4 1 3 5 8 9 6 7 10 11 ...

Page 59: ... HYD OIL TANK 1 2 16477 CAP HYD OIL TANK 1 3 18113 TANK HYD OIL 1 4 492375 SCREW HHC 3 8 16 X1 3 5 491212 PLUG HYD OIL TANK 1 2 1 6 492598 WASHER FLAT 3 8 3 7 492583 NUT NYLOC 3 8 16 3 8 49123 PLUG HYD OIL TANK 3 4 1 9 492373 SCREW HHC 3 8 16 X 3 4 2 10 492624 WASHER LOCK 3 8 2 11 18229 SCREEN OIL RESERVOIR 2 HYDRAULIC OIL TANK ASSY ...

Page 60: ...PAGE60 WBH16 WBH16EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 BATTERY ASSY ELECTRIC START 8 10 12 2 20 14 18 4 6 22 16 ...

Page 61: ...S 2 505500 WINGNUT 2 4 512557 BATTERY CABLE NEGATIVE 1 6 511250 BATTERY CABLE POSITIVE 1 8 512555 BATTERY SUPPORT BRACKET 1 10 492596 WASHER FLAT 1 4 2 12 492622 WASHER LOCK 1 4 2 14 492595 WASHER FLAT 3 16 4 16 508480 BATTERY SUPPORT PLATFORM 1 18 503118 BOLT 3 16 x 1 2 20 503119 NUT 3 16 2 22 512585 SUPPORT BRACKET BOLT 2 24 4671 BATTERY 1 ...

Page 62: ... AIR FILTER INLET PORT FUEL TANK TANK PORT PURGE PORT HOSE REDUCER 1 4 3 16 A A B B TO ENGINE CARBURETOR LEFT SIDE PANEL 1 4 1 2 3 4 5 6 7 8 10 9 11 12 13 14 14 1 4 15 15 16 17 18 19 20 3 16 21 19 21 20 20 24 22 6 23 20 24 5 6 7 25 26 27 18 18 15 28 3 16 5 5 IN 140 MM 1 4 14 29 30 31 REF ONLY ...

Page 63: ...0004 3 16 FUEL HOSE EPA 41 1 12 EM911011 PIPE PLUG 3 8 1 13 20763 FILTER FUEL 1 14 802255 TENSION CLAMP 3 15 60013 HOSE FUEL EPA 1 4 AR 16 20795 VALVE FUEL SHUT OFF 1 17 19633 SEAL FUEL TANK GROMMET 1 18 506208 CLAMP FUEL HOSE 3 19 492581 NUT NYLON 1 4 2 20 492595 WASHER FLAT 1 4 2 21 801130 CLAMP RUBBER COATED 3 22 511807 CLAMP NYLON 5 8 1 23 492355 SCREW 1 4 NC X 1 2 IN G5 1 24 800056 BOLT HHCC ...

Page 64: ...1 06 18 15 ENGINE ASSY S N 130149 AND BELOW 1 2 3 4 7 8 5 5 6 6 9 10 11 12 13 13 14 15 17 19 25 20 22 23 16 14 14 REGULATOR MODEL WBH16E ONLY 24 NOTES 1 MUFFLER GUARD AND ASSOCIATED HARDWARE ARE NO LONGER AVAILABLE REF PANEL ASSY ITEM 15 FOR REPLACEMENT MUFFLER GUARD 26 27 ...

Page 65: ...T 3 16 NC 4 7 512507 SPACER 2 8 508998 BOLT 3 16 NC X 1 1 2 2 9 18007 MOTOR COVER 1 10 492583 NUT 3 8 NC 2 11 492598 WASHER 3 8 2 12 492313 BOLT 3 8 NC X 1 1 2 G5 2 13 492581 NUT 1 4 NC 6 14 492596 WASHER FLAT 1 4 10 15 492356 BOLT 2 4 NC X 3 4 G5 4 16 492358 BOLT 1 4 NC X 1 1 4 G5 2 17 801019 IGNITION SWITCH BOX 1 19 10958 IGNITION SWITCH 1 20 800921 GROMMET 1 22 492621 WASHER LOCK 3 16 1 23 5031...

Page 66: ... kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge ...

Page 67: ...WBH16 WBH16EPOWERBUGGY S N110401 UP OPERATIONANDPARTSMANUAL REV 1 06 18 15 PAGE67 NOTES ...

Page 68: ...ield Cheshire SK16 4UJ Contact sales multiquip co uk Tel 0161 339 2223 Fax 0161 339 3226 COPYRIGHT 2015 MULTIQUIP INC Multiquip Inc the MQ logo and the Whiteman logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the e...

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