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OPERATION AND PARTS MANUAL

 Revision #0 (10/04/04)

 Submersible Pumps

Model ST-1500 Series

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

Summary of Contents for ST-1500

Page 1: ...OPERATION AND PARTS MANUAL Revision 0 10 04 04 Submersible Pumps Model ST 1500 Series THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES...

Page 2: ...ined in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publ...

Page 3: ...4 Safety Message Alert Symbols 5 Rules For Safe Operation 6 7 Dimensions 8 Specifications Pump Control Box 9 General Information 10 Components 11 Float Switches 12 Float Switch Piggy Back 13 Float Sw...

Page 4: ...Ordered Standard Stock orders via orders 750 list and above Fax 3 10 Web 5 10 Special freight allowances when you order 10 or more line items via Web or Fax FedEx Ground Service at no charge for frei...

Page 5: ...ated with the ST 1500 series submersible pumps operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symb...

Page 6: ...fingers inside pump when pump is running ALWAYSmakecertainthatthevoltagesuppliedtothepump is correct Always read the pump s nameplate to determine what the power requirements are The ST 1500 series su...

Page 7: ...is removed DO NOT attempt to thaw out a frozen pump by using a torch or other source of flame Application of heat in this manner may heat the oil in the seal cavity above the critical point causing p...

Page 8: ...ST 1500 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 0 10 04 04 ST 1500 SERIES SUB PUMP DIMENSIONS Figure 1 ST 1503A CUL Dimensions NPT 2 13 81 in 351 mm 7 20 in 183 mm ST 1503A AND CUL 25 ft...

Page 9: ...P l a g u f i r t n e C p m u P e l b i s r e m b u S r e l l e p m I e l i t c u D n o r I t s a C e l i t c u D n o r I t s a C e z i S e g r a h c s i D n o i t c u S m m 1 5 n i 0 0 2 m m 8 3 n i...

Page 10: ...an area where there is a heavybuildupofmud grit siltordebris Ifthisconditionispresent install the pump on a platform before operating Thispumpmustalwaysbepositionedonaplatforminanupright position NEV...

Page 11: ...se to this port Remember to adequately support the discharge hose to avoid stress on the pump 5 AC Power Cable This unit is supplied with a 25 ft 7 6 meters AC power cable Always check the cable for s...

Page 12: ...nicallywelded The all steel mercury switch is held by positioning pins Interior is filled with cell foam Suitable for most liquid environments Hermetically sealed Thick walled non corrosive PVC plasti...

Page 13: ...t switch application ST 1500 SERIES SUB PUMP FLOAT SWITCH PIGGY BACK Figure 6 Single Float Switch Application Diagram Figure 6 shows a single float switch application For dual float switch capabilityu...

Page 14: ...ant control box provides watertight housing and glands to prevent water from leaking into the box andafloatswitchinterface Whenusing theCB3controlbox onlytheSW 1WOPfloatswitch 2 canbeused noplug barew...

Page 15: ...upportplatformisnotrequired Figure 8 Submersible Pump Upright Position Correct 2 Makesurethepumpisalwaysplacedinanuprightposition nottilted Figure9 Neverpositionthepumpdirectlyonasoft loose bottom Rem...

Page 16: ...correct voltage and phase are transferred to the pump at all times Power Cord Requirements When routing the 115 VAC 60 Hz single phase power via a powercordtothecontrolbox ALWAYSusethecorrectwiresize...

Page 17: ...power cord should have three wires Each wire is color coded The colors are WHITE BLACK and GREEN Itisrecommendedthatthepowerbeing supplied to the control box ALWAYS beconnectedtoacircuitbreakeror a qu...

Page 18: ...whenremovingdisconnectingpowerfrom thepump 2 Usingtheliftingrope liftthepumpupfromitscurrentposition Removethedischargehosefromthedischargeportonthe pump 3 Removeallpowercablesandfloatswitchesfromthec...

Page 19: ...pumpcavityandreplacehydrau lic oil Check the seal for wear damage 5 If oil level is low fill with SAE 10 weight non detergent hydraulicoil i e ShellTurbo32 orequivalent Filloilcavity 75 to 85 full all...

Page 20: ...s e r f I s m h o a g e m 5 1 y l e t a m i x o r p p a e b m e h t y r d o t s g n i d n i w e k a b d n a r o t o m p m u p p m u p d n a r o t o m e v i t c e f e D s g n i r a e b e c a l p e R s...

Page 21: ...UBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 0 10 04 04 PAGE 21 Figure 12 Pump Performance Curves ST 1500 SERIES SUB PUMP PERFORMANCE CURVES 80 90 70 60 40 10 MAX HEAD 28 FT 8 5 METERS PUMPING CAPACITY...

Page 22: ...1 2 3 4 5 6 7 8 STOP FLOAT SWITCH LOW T2 PUMP POWER CORD BLACK WHITE GREEN CHASSIS GND WHITE BLACK BLACK POWER ON LAMP BLACK WHITE BLACK CONTACTOR L2 EXTERNAL 1 PHASE 115 VAC 60 Hz POWER SOURCE CIRCU...

Page 23: ...ST 1500 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 0 10 04 04 PAGE 23 NOTE PAGE...

Page 24: ...lusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the I...

Page 25: ...s 1 0201503A120 AC CORD W GLAND ST 1503A 1 0201503UL120 AC CORD W GLAND ST 1503CUL 1 0201503A081 OIL SEAL ST 1503A 1 0201503081 OIL SEAL ST 1503CUL 1 0201503A112 OIL SEAL 1 0201503A008 PACKING CASING...

Page 26: ...EV 0 10 04 04 ST 1503A ELECTRIC SUBMERSIBLE PUMP ASSY ST 1503A ELECTRIC SUBMERSIBLE PUMP ASSY 104 263 102 265 266 641 103 563 127 125 122 123 121 120 131 174 132 474 214 1 224 119 445 446 447 130 6 21...

Page 27: ...503A065 PLUG 1 81 0201503A081 OIL SEAL 1 102 0201503A102 DISCHARGE PORT 1 103 0201503A103 PACKING 1 104 0201503A104 BOLT 2 112 0201503A112 OIL SEAL FOR OIL CHAMBER 1 119 0201503A119 MOTOR 1 120 020150...

Page 28: ...EV 0 10 04 04 104 263 102 265 266 641 103 563 127 125 122 123 121 120 131 174 132 474 214 1 224 119 445 446 447 130 6 214 2 8 112 1 60 299 65 160 146 147 176 179 5 4 3 47 81 177 236 129 ST 1503A ELECT...

Page 29: ...4B PACKING 1 224 0201503A224 PLUG 1 236 0201503A236 S TIP 1 263 0201503A263 WASHER 2 265 0201503A265 BOLT 4 266 0201503A266 WASHER 4 299 0201503A299 SCREW 6MM X 40MM 4 445 0201503A445 CONDENSER STARTI...

Page 30: ...REV 0 10 04 04 ST 1503CUL SUBMERSIBLE PUMP ASSY ST 1503CUL ELECTRIC SUBMERSIBLE PUMP ASSY 104 263 102 265 266 641 103 563 127 125 122 123 121 120 131 174 132 474 214 1 224 119 445 446 447 130 6 214 2...

Page 31: ...65 PLUG 1 81 0201503081 OIL SEAL 1 102 0201503A102 DISCHARGE PORT 1 103 0201503A103 PACKING 1 104 0201503A104 BOLT 2 112 0201503A112 OIL SEAL FOR OIL CHAMBER 1 119 0201503UL119 MOTOR 1 120 0201503UL12...

Page 32: ...0 10 04 04 104 263 102 265 266 641 103 563 127 125 122 123 121 120 131 174 132 474 214 1 224 119 445 446 447 130 6 214 2 8 112 1 60 299 65 160 146 147 176 179 5 4 3 47 81 177 236 129 ST 1503CUL ELECT...

Page 33: ...224 0201503224 PLUG 1 236 0201503236 S TIP 1 263 0201503263 WASHER 2 265 0201503265 BOLT 4 266 0201503266 WASHER 4 299 0201503299 SCREW 5 X 30 4 299 0201503299 SCREW 6MM X 40MM 4 446 0201503UL446 AUTO...

Page 34: ...BLE PUMPS OPERATION PARTS MANUAL REV 0 10 04 04 ST 1503A CUL ELECTRIC MOTOR ASSY ST 1503A CUL ELECTRIC MOTOR ASSY 112 270 273 447 1 607 608 446 445 269 606 539 447 2 A COMPLETE ASSEMBLY INCLUDES ITEMS...

Page 35: ...ACKET 1 270 0201503UL270 MOTORROTOR 1 273 0201503UL273 MOTOR STATOR 1 446 0201503UL446 AUTO CUT PROTECTOR 1 447 1 0202005T4471 CENTRIFUGAL SWITCH 1 1 447 2 0201503A4472 CENTRIFUGAL SWITCH 2 1 539 0202...

Page 36: ...lcomponents f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking da...

Page 37: ...ST 1500 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 0 10 04 04 PAGE 37 NOTE PAGE...

Page 38: ...IQUIP CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Carson CA 90746 FAX 310 537 3927 Email mq multiquip com Internet www multiquip com PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700...

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