MULTIQUIP SP403016 Operation Manual Download

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OPERATION MANUAL

MODELS

SP403016
SP403020
SP403026
SP403030

PAVEMENT SAW

(DEUTZ F2L2011 DIESEL ENGINE)

Revision #0 (01/22/09)

P/N 38259

Summary of Contents for SP403016

Page 1: ...PMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com OPERATION MANUAL MODELS SP403016 SP403020 SP403026 SP403030 PAVEMENT SAW DEUTZ F2L2011 DIESEL ENGINE Revision 0 01 22 09 P N 38259 ...

Page 2: ...contains chemicals known to the State Some examples of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically treatedlumber Your risk from these exposures varies dependingonhowoftenyoudothistype of work To reduce your exposure to these chemicals work in a ALWAYS well ventilated area and work with approved safety equip...

Page 3: ...cer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California and some oth...

Page 4: ...zation 18 Serial Tag Information 19 Controls and Indicators 20 Components 21 Basic Engine Information 22 Choosing Proper Blade Size 23 24 Specific Tools Saw Blades 25 Installing the Blade 26 27 Blade Guards 28 29 Water Delivery System 30 Battery 31 Fueling the Saw 32 Cold Weather Operation Pointer Adjustment 33 Raise Lower Controls 34 35 Wheel Drive System 35 Operation 36 37 Loading and Transporti...

Page 5: ...MQ SP4030 SAW OPERATION MANUAL REV 0 01 22 09 PAGE 5 NOTES ...

Page 6: ... t h g i l d n a y a r p s f o n o i t a r e p O 5 g n i n n u r t o n e n i h c a m s l o r t n o c f o n o i t a r e p O 6 n o i t a r e p o h c t i w s p o t s y t e f a s s l o r t n o c y t e f a S 7 s e r u d e c o r p p o t s y c n e g r e m E 8 e k o h c e n i g n e t a e h e r p e n i h c a m f o p u t r a t S 9 l e v a r t e s r e v e r d n a d r a w r o F 0 1 t u c a g n i t r a t S 1 1...

Page 7: ... n o i t a r e p O e r P y l i a D 1 k c e h c e g a m a d d n a e r a w d r a H 2 l e v e l l i o e n i g n E 3 l e v e l l i o c i l u a r d y H 4 e d a l b f o n o i t i d n o C 5 n o i t a r e p o h c t i w s p o t s y t e f a S 6 n o i t a r e p o l o r t n o c g n i k a r B DAILY PRE OPERATION CHECKLIST ...

Page 8: ...O NOT touch these areas while the engine is running or immediatelyafteroperation Neveroperate the engine with heat shields or heat guards removed WARNING Respiratory Hazards ALWAYS wear approved respiratory protection when required FORYOUR SAFETY AND SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the safety messages ...

Page 9: ... and applicable local regulations CAUTION Eye and Hearing Hazards ALWAYS wear approved eye and hearing protection when required CAUTION Accidental Starting Hazards Accidental starts can cause severe injury or death ALWAYS place the equipment ON OFF switch in the OFF position when the equipment is not in use Disconnect negative battery cable from battery before servicing CAUTION Overspeed Condition...

Page 10: ...tain the operator knows how to and is capable of turning the engine OFF in case of an emergency DO NOT top off fuel tank Topping off is dangerous as it causes fuel to spill GENERAL SAFETY DO NOT operate or service this equipment before reading this entire manual Thisequipmentshouldnotbeoperatedbypersonsunder 18 years of age NEVERoperatethisequipmentwithoutproperprotective clothing shatterproofglas...

Page 11: ... your feet or hands inside the guards while starting or operating this equipment DO NOT go near rotating parts blades belts pulleys or wheels while engine is running Moving Parts Shut down the engine before performing service or maintenance functions Contact with moving parts can cause serious injury NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicin...

Page 12: ...e blade is marked with an operating speed greater than the spindle speed of the saw Only cut the material that is specified for the diamond blade Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut The saw has been engineered for WET CUTTING Ensure a WET CUTTING blade is being used and that the water supply system to the blade is proper...

Page 13: ...possibility of an accident while transporting the sawonpublicroads alwaysmakesurethetrailerthatsupports thesawandthetowingvehicleareingoodoperatingcondition and both units are mechanically sound The following list of suggestions should be used when towing your saw Checkthetireairpressureonbothtowingvehicleandtrailer Refer to the tire manufacturer s recommended pressure Also check the tire tread we...

Page 14: ...TENANCE SAFETY Maintain this equipment in a safe operating condition at all times ALWAYS shut down the engine and disconnect battery beforeperformingserviceormaintenancefunctions Contact with moving parts can cause serious injury Securelysupportanysawcomponentsthatmustberaised NEVER lubricate components or attempt service on a running saw ALWAYS allow the saw a proper amount of time to cool before...

Page 15: ...r a B e l d n a H h t g n e L m m 0 0 6 1 n i 3 6 E d e r e w o l r e t n i o P t n o r F d e l l a t s n I s r a B e l d n a H h t g n e L x a M m m 6 4 9 2 n i 6 1 1 F d e v o m e R s d r a u G e d a l B h t d i W x a M m m 7 8 7 n i 1 3 G h t d i W e m a r F m m 4 6 n i 5 2 H h t g n e L e m a r F m m 0 1 1 n i 5 3 4 I h t d i W l e e h W t n o r F m m 0 6 n i 5 3 2 J h t d i W l e e h W r a e ...

Page 16: ...Blade Flanges Quick disconnect system inner flanges mounted to shaft Blade Flange Sizes 4 1 2 in and 5 in 114mm and 127mm Drive Belt 1 6G 3VX 500 multi groove belt Max Blade Raise Height 17 5 in 445mm Blade Mounting Left or Right Max Blade Diameter 30 in 762mm Max Depth of Cut 12 5 in 318mm Blade Guard Capacity 16 30 in 406mm 762mm Blade Guard Slip on tapered mount Blade Raise Lower Electro hydrau...

Page 17: ...al element radial seal with integral turbo pre cleaner Oil Capacity 7 Qts 6 6L Engine Coolant Oil to Air Table 4 Transmission System Specifications Transmission Pump Hydro gear hydraulic pump Wheel Motors Hydro gear hydraulic wheel motors Travel Speed 0 275 FPM 0 84 MPM infinitely variable Brakes Automatic actuating parking brake Wheels Rear 12 in x 3 in 305mm x 76mm Wheels Front 8 in x 3 in 203mm...

Page 18: ...t cool when cutting The basic water system provides a valve that connects to a standard garden hose The water is delivered via a hose to the saw blade All MQ SP4030 saws are designed engineered and manufactured with strict adherence to American NationalStandardsInstitute Inc ANSI guidelinesB7 1 and B7 5 INTENDED USE FAMILIARIZATION FEATURES Tri position handlebars allow for 3 position adjustment f...

Page 19: ...with the saw when it was shipped from the factory as well as the date of manufacture The SERIAL TAG is bonded to the inside of the console Figure 3 Item 1 Record these numbers in case you need to contact the manufacturer for information or service in the future RecordyourENGINEmodel Item2 specificationnumberand serial number here n o i t a m r o f n I g a T l a i r e S 6 e l b a T R E B M U N L E ...

Page 20: ...knob clockwise to reduce engine speed For quick throttle response depress red button and push or pull knob 5 System Status Allows operator to monitor engine and electrical functions 6 Ignition Switch With key inserted turn clockwise to start engine 7 LightSwitch Whenactivated turnsonlight Lightsoffer better visibility when working indoors 8 Depth Indicator Indicates relative depth of blade in surf...

Page 21: ...Brake Cylinder 9 RightWheel Motor 10 Engine Guard 11 Rear Pointer 12 Documentation Box 13 RightsideWater On Off ControlValve 14 Light Assembly 15 Engine Assembly 16 Engine Fuel Filler Cap 17 Control and Indicator Panel 18 Handlebars 19 Rear Access Panel 20 Flange Guard 21 LeftsideWater MeteringValve 22 Belt Guard Figure 5 Components COMPONENTS 14 13 10 11 12 8 7 9 15 2 1 5 6 4 3 20 21 22 19 18 17 ...

Page 22: ...lt the cooling fan cools the engine by cooling engine oil that circulates through the engine block and cylinder head 9 V belt Tension Adjustment This bolt provides means to adjust the V belt tension at the alternator bracket 10 V belt Fan belt Driven by the engine crank during operation drives the fan as well as the alternator 11 Oil Fill Cap Remove to add engine oil 12 Lifting Eye The lifting eye...

Page 23: ...ystem to propel the diamond blade Specifically sized engine drive and blade shaft pulleys engine RPM and blade diameter determine the ultimate peripheral speed SFPM of the diamond blade It is important to understand the SFPM speed For safety and performance it is essential that the selected diameter diamond blade be matched up to a proper SFPM See Table 8 Four 4030 models are available 403016 4030...

Page 24: ... engine start switch is OFF before removing or installing a blade Tighten the 5 8 blade mounting bolt to 125 175 ft lbs of torque s d e e p S M P F S e t u n i M r e p t e e F e c a f r u S m u m i t p O 8 e l b a T l e d o M w a S e n i g n E y e l l u P t f a h s e d a l B y e l l u P e n i g n E M P R t f a h s e d a l B M P R 4 1 M P F S 6 1 M P F S 8 1 M P F S 0 2 M P F S 4 2 M P F S 6 2 M P ...

Page 25: ...and place it so the directionofrotation downcuts withtheturnoftheshaft 5 Diamond Segment or Rim Ensure there are no cracks dings or missing portions of the diamond segment rim DO NOT use a blade that is missing a segment or a portion of the rim Damaged and or missing segments rims may cause damage to your saw and injury to the user or others in the operating area 6 Specifications Ensure that the b...

Page 26: ...sure the flange faces are kept clean and smooth as well as the inside diameter of the blade shaft Figure 9 Inspect and Clean Flange The blade mounting bolt on the right side of the saw as viewed from the operator s position has a left hand thread while the bolt on the left side of the saw has a right hand thread 6 With the blade still off the ground tighten mounting bolt as tight as can be achieve...

Page 27: ... kit Kit 18501 allows blade stacking from 375 to 75 thickness Kit 18502 allows blade stacking from 75 to 1 125 thickness 1 Remove existing blade see previous section 2 Replace the standard flange bushing outer flange and mounting bolt that came with the saw with the extended bolt and bushing and the new outer flange supplied with the kit Remember that the mounting bolt for the right side of the sa...

Page 28: ...lade GuardWater Delivery Connector Figure 15 Removing The Blade Guard 2 Standing toward the back of the blade guard grasp the top handle firmly with your outboard hand this will be the right hand if the guard is mounted on the right as viewed from the operator s position and prepare to support the weight of the blade guard Figure 15 3 With the opposite hand grasp the rear handle and rock back and ...

Page 29: ...ter distribution grooves in the blade flanges Figure 17 3 Ensure the front hinged section of the blade guard is fully closed before use Figure 16 Tapered Mounting Clip Figure 17 Water Hose Detail INSTALLINGTHE FLANGE GUARD The flange guard protects the blade flange when not in use 1 Slide the flange guard onto the guard mounting tab on the frame Figure 18 2 Verify that the blade flange not in use ...

Page 30: ...the hose ends maintain a 45o angle and maintain a light contact with the surface of the blade Figure 17 4 The lever on the left side of the control panel regulates water flow volume The lever on the right side of the control panel turns the water ON and OFF 5 If the saw is equipped with an optional water pump the ON OFF switch is located on the control panel next to the water ON OFF control valve ...

Page 31: ...ttery This saw was shipped with a wet charged battery Figure 19 This battery may need to be charged for a brief period of time as per the manufacturer instructions To install the battery on the saw make sure that the battery is properly clamped into the battery box Connect the positive cables to the positive terminals on the battery first then connect the negative cables to the negative terminals ...

Page 32: ...soline or fuels not specifically for use in the Deutz Diesel engine Figure 20 Fuel Gauge Priming the Fuel System The saw utilizes a fuel primer bulb Figure 21 item A or button item B when fueling the saw for the first time or refilling after running out of fuel Primer Bulb Systems Locate the fuel primer bulb inside the console beneath the fuel tank and squeeze the fuel priming bulb until it fills ...

Page 33: ...g 10 12 ft 3 3 7 meters of stringline divide the length of the string in half and slide the string into one of the slots or gullets on the backside of the blade as viewed standing in front of the pointer See Figure 23 item 2 Hold both ends of the string in one hand and pull the string taut Item 3 Move your hand from side to side until both strings are touching both sides of the blade CAUTION Block...

Page 34: ...cutting surface 2 Set the Depth Indicator dial to zero The depth indicator nowaccuratelyindicateshowdeepthebladeiscutting See Figure 25 Figure 24 Raise Lower Control Toggle Switch Figure 25 Depth Indicator Figure 26 Depth Stop WARNING Always adhere to manufacturer s blade speed recommendations for surface feet per minute when choosing a blade for your cutting conditions See blade size speed inform...

Page 35: ...is designed with a locked axle drive and can travel forward at transportation speeds up to 275 feet per minute A bi directional variable displacement transmission pump powers two hydraulic wheel motors that are directly coupled to the wheels This design provides vehicle propulsion in both forward and reverse depending on the position and direction of movement of the F N R control handle The wheel ...

Page 36: ... park orleavethesawunattended on a slope CAUTION Allow the engine to warm up before increasing engine speed DO NOT stop the engine abruptly when hot Reduce the throttle to idle and allow the engine to run one or two minutes before turning the ignition switch off This allows the engine to cool down preventing damage to theTurbo charger OPERATION Figure 29 ON OFF Switch 1 Engine Oil Pressure Warning...

Page 37: ...ONTROL lever to desired position Drain watering system in cold weather to prevent damage due to freezing BLADES Always follow blade manufacturer s recommendations for blade selection speed and application NEVER exceed blade manufacturer s maximum rated RPM See previous steps for detailed blade mounting instructions STARTING ENGINE Set CONTROL HANDLE to NEUTRAL position SetTHROTTLE to IDLE Turn sta...

Page 38: ...ult in equipment damage or injury to personnel WARNING AVOID INJURY Stay clear of the saw while it is being hoisted To avoid possible damage to the saw use approved rigging minimum 3000 lb test when hoisting the saw Figure 32 Tie Down Points Figure 33 Lifting Point Figure 34 Night Light Lifting Point The convenient single point for lifting the saw with a hoist is locatedabovetheengine Figure33 Nig...

Page 39: ...guide for problems Maintenance Schedule Daily 8 10 Hours 1 Check fluid levels in engine and reservoir fill as necessary 2 Visually inspect for wear and damage 3 Visually inspect for engine leaks 4 Check or replace the engine air filters as necessary 5 Check operation of emergency stop button Monthly 125 150 Hours 1 Change hydraulic oil and filter First 125 hours then every 250 hours 2 Change engin...

Page 40: ...t l i F l e u F 6 9 6 4 7 1 1 n o s d l a n o D 0 1 0 4 0 3 ENGINE This saw features a 30 HP DEUTZ Tier II diesel engine F2L2011 Complete engine service details and recommendations can be found in the engine manufacturer s manual included with the saw See Figure 37 4 1 2 3 1 5 1 Air Cleaner Case 2 Primary Filter Element 3 Safety Filter Element 4 Latch 5 Dust DischargeValve Figure 36 Air Cleaner Co...

Page 41: ...in Table 2 Fill to the upper limit of dipstick 3 Crankcase capacity with filter replacement is 8 quarts 7 57 liters Refer toTable 9 for recommended viscosity grade for temperature range CAUTION Do Not Overfill DO NOT overfill the oil pan with engine oil Always keep the engine oil level at the upper limit lines on the dipstick due to the tilting of the engine during operation F C TEMPERATURE RANGE ...

Page 42: ...ound batterycableandsecureaway before attempting any service or maintenance on the saw 1 Figure 39 Fuel Filter Removal See the engine manual supplied with your machineforappropriateenginemaintenance schedule and troubleshooting guide for problems WARNING Crush Injury Prevent Crush Injury Ensure the saw is securely placed on blocks before servicing lubrication points 1 2 2 1 Front Axle Pivot Bearin...

Page 43: ...l minutes With low pressure water such as a garden hose with a spray nozzle thoroughly rinse out oil cooler and air box 8 Re install air box cover air filter assembly and mount and tighten air intake hose connector Refer to your engine manual for additional information 2 4 1 3 Figure 41 Air Cleaner Removal WARNING Battery hazards ALWAYS recharge the battery in a well ventilated area to avoid risk ...

Page 44: ...ery in tray 7 Install lower battery retainer Push retainer tightly against battery and tighten bolt 8 Install top battery retainer clip 9 Reconnect both positive cables first then both negative cables to prevent arcing MAINTENANCE Figure 42 Battery Location A B Figure 43 Battery Tray and Retainer Clips Removable Guards and Access Panels For ease of service access the guards and access panels shown...

Page 45: ... material that may cause slippage Never dress belts as this can cause premature failure Figure 46 1 Engine Mount Adjustment Screw 2 Engine Mount Adjustment Nut 3 Turnbuckle Pivot Screw 4 Engine Mount Pivot screw 5 Turnbuckle 1 2 3 4 5 V Belt Replacement Tensioning Procedure 1 Remove the Engine Drive Pulley Fan 2 Loosen Engine Mount Adjustment Nut 2 3 Loosen Engine Mount Adjustment Screw 1 4 Loosen...

Page 46: ...kwise until the desired belt tension is achieved 3 Tighten the 9 16 nut MAINTENANCE 1 3 2 1 9 16 Nut 2 Tensioner Nut 3 Adjustment Notches Figure 47 Tension Adjustment Notches 1 2 3 Figure 48 Blade Shaft External Components 1 1 2 2 3 3 4 4 5 5 6 6 7 7 1 Bolt 5 8 GR8 2 Bushing 3 Outer Flange 4 Inner Flange 5 Drive Key 6 Blade shaft 7 Blade shaft Housing Figure 49 Blade Shaft External Components BLAD...

Page 47: ...saw to cut lines that are straight without much effort Therefore the front wheels and blade shaft axles MUST be at right angles to the frame edge In Figure 51 you see the distance A on the right side is shown as A 187 which means that the distance between centers of the front and rear drive axles are 3 16 longer than on the opposite side This will have the effect of causing the saw to steer slight...

Page 48: ...e of the tapered fit between the blade flange and blade shaft 5 10 tons of force is required to release the inner flange from the blade shaft Both parts and tools can become dangerous projectiles if instructions are not followed properly Removing the Inner Blade Flange 1 With the outer blade flange in place remove the blade mounting bolt Figure 53 item 6 2 While the 3 perimeter bolts item 4 hold t...

Page 49: ...ant prevents the tapered surface of the flange and shaft from mating properly 1 2 3 5 6 7 4 1 Mounting Bolt 2 Flange Bushing 3 Outer Flange 4 Dowel Pin 5 Inner Flange 6 Drive Key 7 Blade Shaft Figure 54 Inner Blade Flange Installation 1 3 2 4 0 000 to 0 030 1 Blade Shaft 2 Tolerance 3 Inner Flange Inside Face 4 Surface Area to be Checked For RunoutWhile Rotating Figure 55 Inner Flange Seating 6 Lo...

Page 50: ...he axle MAINTENANCE Figure 56 Circuit Breakers While adjustment of the depth stop limiting bolts can change the maximum usable cut depth they should not be adjusted to compensate for unit wobble or blade cut problems These indications are a result of other issues that should be addressed 1 2 3 4 1 Left Side Stop Bolt 2 Right Side Stop Bolt 3 Blade Flanges 4 Blade Shaft Housing Figure 57 Depth Adju...

Page 51: ...m Belt 3 Drivebelt Pulley 4 Drivebelt 5 Blade shaft Pulley 6 Idler ArmTensioner 7 Idler Pulley 8 Idler Arm Belt 9 Fan Figure 58 PTO Drive Assembly Figure 59 Hydraulic Oil Reservoir RAISE LOWER SYSTEM The saw uses a 12 volt hydraulic pump and hydraulic cylinder to power the raise lower system 1 Check hydraulic oil level daily 2 When checking or adding hydraulic oil place the machine so the saw fram...

Page 52: ...e Harness 6 Lift Cylinder 7 Lift Pump Solenoid Figure 60 Raise Lower System g n i t o o h s e l b u o r T m e t s y S r e w o L e s i a R 1 1 e l b a T n o i t a c i d n I s e s u a C e l b i s s o P e s i a r t n o W s e l b a c y t l u a f d i o n e l o s r e w o l e s i a r d e g r a h c s i d y r e t t a B g n i r i w e v i t c e f e d d e g a m a d r o e s o o l r e w o l t n o W e v l a v d ...

Page 53: ...ure 61 F N R Control Adjustment Many hydraulic problems are a result of low fluid levels Before checking any other possibilities make sure the hydraulic fluid level is correct Hydraulic problems could be a result of the following 1 Incorrect hydraulic fluid level 2 Plugged hydraulic oil filter 3 Loose or leaking fittings 4 Ruptured damaged hydraulic lines 5 Faulty hydraulic pump Hydraulic Oil Syst...

Page 54: ...d oil filter 5 After oil is drained reinstall drain plug 6 Pre fill and install a new oil filter 7 Add oil to the system reservoir 8 The reservoir will need to be filled several times 9 Run the engine for 1 2 minutes to cycle the oil throughout the system CAUTION Pre fill filter To prevent hydraulic pump damage pre fill the filter with oil prior to installing it 8 7 4 6 2 3 5 5 1 1 Hydraulic Reser...

Page 55: ...mmediately 1 4 3 2 1 Slurry Control Strip 2 3 8 FHSC Screw 3 FlatWasher 4 Nyloc Nut Figure 65 Slurry Control Strip Clean exterior with a cloth soaked in clean oil Store unit covered with plastic sheet in moisture and dust free location out of direct sunlight Decommissioning Saw Components Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceab...

Page 56: ... f e d r o d e g g o l c e v l a v n o i t c e j n I e c a l p e r r o n a e l C d n a e l b a l i a v a s i l e u f t r a t s o t t l u c i f f i D l a m r o n s i n o i s s e r p m o c e p y t l e u f g n o r W e c a l p e r d n a m e t s y s l e u f h s u l F l e u f f o e p y t t c e r r o c h t i w t r i d r e t a w m e t s y s l e u f d e t a n i m a t n o C m e t s y s l e u f h s u l F y t...

Page 57: ...w r o d e g a m a D s r o t c e j n i e c a l p e r r o n a e l C s t a e h r e v o e n i g n E e p y t l e u f g n o r W h t i w e c a l p e r d n a m e t s y s l e u f h s u l F l e u f f o e p y t t c e r r o c d e t c i r t s e r r i a e k a t n I s i r b e d d n a t r i d f o e k a t n i r i a r a e l C s a s t n e m e l e r e n a e l c r i a e c a l p e R y r a s s e c e n e v i t c e f e d ...

Page 58: ...e t u n i m r e p t e e f e c a f r u s e d a l b e r u s n E 0 0 0 0 1 y l e t a m i x o r p p a r o b r a n o d e t n u o m y l r e p o r p m i e d a l B s e g n a l f d n a s r e d l u o h s t f a h s e d a l b e h t n o d e x i f f a y l r e p o r p s i e d a l b e r u s n E e l i h w e d a l b o t d e i l p p a e c r o f e v i s s e c x E g n i t t u c T O N O D d n a w o l s a y l p p A t u ...

Page 59: ...MQ SP4030 SAW OPERATION MANUAL REV 0 01 22 09 PAGE 59 WIRING DIAGRAM ...

Page 60: ...s design or the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Tel 800 421 1244 Fax 800 537 3927 800 427 1244 310 537 3700 Fax 800 672 7877 Fax 310 637 3284 Mayco Parts Warranty Department 800 306 2926 310 537 3700 Fa...

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