MULTIQUIP SP2S20H Operation Manual Download

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OperatiOn Manual

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

MODel sp2s20h

self-prOpelleD

prOfessiOnal paveMent saw

(hOnDa GX630rtXf2 GasOline enGine)

Revision #1 (02/17/2012)

pn: 35523

Summary of Contents for SP2S20H

Page 1: ...MPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL sp2s20h self propelled professional pavement saw HONDA GX630RTXF2 GASOLINE...

Page 2: ...es contains chemicals known to the State Some examples of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically treate...

Page 3: ...cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review t...

Page 4: ...Of Contents 4 Training Checklist 6 Daily Pre Operation Checklist 7 Safety Information 8 14 Specifications 15 16 Dimensions 17 General Information 18 Components 19 20 Basic Engine 21 Inspection 22 28...

Page 5: ...SP2S20h PAVEMENT SAW operation manual rev 1 02 17 12 page 5 notes...

Page 6: ...eling procedure 4 Operation of spray and lights 5 Operation of controls machine not running 6 Safety controls safety stop switch operation 7 Emergency stop procedures 8 Startup of machine pre heat eng...

Page 7: ...ual rev 1 02 17 12 page 7 daily pre operation checklist Daily pre operation Checklist 1 Hardware and damage check 2 Engine oil level 3 Hydraulic oil level 4 Condition of blade 5 Safety stop switch ope...

Page 8: ...ded by one of four words DaNger WarNiNg CauTioN or NoTiCe SaFeTy SyMBolS DaNger Indicates a hazardous situation which if not avoided Will result in DeaTh or SeriouS iNjury WarNiNg Indicates a hazardou...

Page 9: ...e working area when the equipment is in operation Do NoT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and...

Page 10: ...ll warranties CauTioN Anytime the saw is lifted onto its nose or tilted fully back such as for maintenance access the high end of the saw MUST be blocked up to prevent the possibility of crush injury...

Page 11: ...eT CuTTiNg blade is being used and that the water supply system to the blade is properly functioning and being used Do NoT drop the diamond blade on ground or surface Ensure that the blade is mounted...

Page 12: ...y that the battery will explode Do NoT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a fl...

Page 13: ...e lifting bale is not damaged Use one point suspension hook and lift straight upwards LIFTING BALE NeVer tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylin...

Page 14: ...er metal parts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product Re...

Page 15: ...in Nominal Mass 173 kg 380 lbs Maximum Operating Mass lbs kg 201 kg 443 lbs Sound Pressure at Operator s Position 88 8 dB Hand Arm Vibration At Handle 5 61 ms 2 Nominal Mass Mass without blade all fl...

Page 16: ...8 in 78 x 72 mm Displacement 42 in3 688 cm3 NetTorque 35 6 ft lbs 48 3 Nm 2 500 rpm Carburetor Horizontal Type Two Barrel Butterfly Ignition System Digital CDI with variable ignition Starting System E...

Page 17: ...ly lowered Front Pointer raised 914 mm 36 in B Max Handle Bar Height fully raised 1016 mm 40 in C Max Length Handle Bars Front Pointer fully raised 1092 mm 43 in D Max Length Handle Bars fully raised...

Page 18: ...ansmission engage disengage lever Additionally the console also provides a forward reverse control Power Plants The SP2S20H saw is classified in the industry as a medium powered saw This classificatio...

Page 19: ...urns on off the flow of water from the internal water tank 5 Blade Removal Tool Used to remove saw blade from unit 6 Belt Cover Covers the drive shaft belt engine pulley and the hydraulic transmission...

Page 20: ...d down for transportation Figure 3 Saw Components Right Side Rear 15 17 18 19 RIGHT SIDE 16 REAR 26 22 24 23 20 21 25 21 Engine OFF Switch Toggle in either direction to stop the engine 22 WaterTank A...

Page 21: ...when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOTattempttostarttheengineuntilthefuel residue has been completely wiped up and the area surrounding...

Page 22: ...ecure level ground with the engine stopped The frame platform must be level to accurately check the engine oil 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe it clean F...

Page 23: ...rupture causing mechanical damage inspection Figure 8 Diamond Blade Inspection Points 1 Drive Pin Hole A commonly located hole on the diamond blade core that prevents operational blade slippage betwee...

Page 24: ...e saw 8 MAX RPM This RPM reference is the maximum safe operating speed for the blade selected NEVER exceed the max RPM on the diamond blade Exceeding the MAX RPM is dangerous and may cause poor perfor...

Page 25: ...at the flange face is clean and free of debris and is placed flush against the diamond blade Check that the drive pin goes through the blade pin hole and seats properly into the inner flange collar 5...

Page 26: ...e flange cover seats firmly upon the bayonet fitting of the saw frame prior to operation 7 This flange cover is to be in place when cutting from either the right or left side of the saw V Belts alignm...

Page 27: ...er tensioned loose on pulleys Table 6 V Belts and Pulleys Blade Size V Belt P N Qty Engine Pulley P N Blade Shaft Pulley P N 508mm 20 in 15897 4 28833 002 23280 001 WaterTank This saw is equipped with...

Page 28: ...bolts from loosening during cutting NOTICE When moving the saw around between cutting fully raise the blade to avoid striking the ground with the blade determiningthe cut depth To adjust the blade he...

Page 29: ...t to saw NOTICE The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine The OPEN position provides the correct fuel mixture for normal operation after starting and...

Page 30: ...uel leaks and noises associated with a loose guard and or covers Figure 26 Throttle Lever FAST Position NOTICE All cutting is done at full throttle The engine governor has been set at the factory to e...

Page 31: ...Move the travel lever towards the FORWARD position to increase forward travel speed during cutting Figure 29 Placing the travel lever fully forward will move the saw at maximum speed Figure 29 Travel...

Page 32: ...DO NOT place hands feet or other body parts near the blade to avoid SERIOUS INJURY or DEATH 4 Open the water system valve on the left side of the console by moving the lever to the ON position Figure...

Page 33: ...6 Ensure an undamaged usable blade is installed on the saw before cutting is resumed NOTICE The only acceptable method for freeing a stuck blade is to remove the saw from the stuck or pinched blade D...

Page 34: ...sary 2 Replace the paper filter element only 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechani...

Page 35: ...se unconsciousness and may result in DEATH CAUTION ALWAYS allow the engine to cool before servicing NEVER attempt any maintenance work on a hot engine CAUTION ALWAYS make sure that the spindle has COM...

Page 36: ...is recommended for general use DO NOT OVERFILL Engine oil change Change engine oil the first month or 20 hours of operation then every 6 months or 100 hours of operation 1 Drain the engine oil when t...

Page 37: ...wrench to compress the sealing washer 8 When installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer 9 When reinstalling the original spark plug tighten 1 8 1 4...

Page 38: ...mum Transmission Reservoir Cup Check every 8 hoursof operation When the transmission is cold A check oil level against the level indicator Figure 47 Transmission Reservoir Servicing The transmission r...

Page 39: ...gure 49 Transmission Lever Disengaged Position NOTICE Excessive tension on the drive chain will reduce chain life LOOSEN SCREWS 4 PLACES HYDROSTATIC TRANSMISSION U SLOTS TRANSMISSION MOUNT 2 Loosenthe...

Page 40: ...DEPRESSED AT MIDPOINT AS SHOWN maintenance 3 Loosen the four 1 1 2 HHC screws from the engine mount Figure 54 Figure 54 V belt Adjustment 4 Loosen and back off the engine mount carriage bolt from the...

Page 41: ...nsure V Belt compatibility 3 Remove theV Belts from around the pulleys following steps in the V Belt Replacement and Tension Adjustment section 4 Remove the set screws that secure the pulleys to the r...

Page 42: ...Remove blade side hex jam nut 2 Remove pulley side hex jam nut 3 Remove outside flange 4 Remove blade and dowel pin Store blade in an area free of dirt and debris where it will not be damaged 5 Remov...

Page 43: ...sand paper to clean the battery terminals 5 Always check battery for cracks or any other damage If white pattern appears inside the battery or paste has accumulated at the bottom replace the battery...

Page 44: ...gasoline in the carburetor is completely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug Pour 5 to 10 cc of SAE 30 oil into the cylinder Turn the...

Page 45: ...SP2S20h PAVEMENT SAW operation manual rev 1 02 17 12 page 45 engine wiring diagram...

Page 46: ...able Difficult to start fuel is available and spark is present at the spark plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Improper spar...

Page 47: ...tire fuel system for leaks or clogs Recoil starter malfunctions if applicable Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Replace spiral s...

Page 48: ...Dealer or Multiquip for information Blade being used at improper RPM Ensure blade surface feet per minute speed SFPM is approximately 6 000 Blade improperly mounted on arbor shoulders and flanges Ensu...

Page 49: ...SP2S20h PAVEMENT SAW operation manual rev 1 02 17 12 page 49 notes...

Page 50: ...Fax 0161 339 3226 Canada Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2012 MULTIQUIP INC Multi...

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