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Revision #2 (07/26/10)

SideWinder

MODEL HS81A

CUT-OFF SAW

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

 OPERATION AND PARTS MANUAL

Summary of Contents for SideWinder HS81A

Page 1: ...07 26 10 SideWinder MODEL HS81A CUT OFF SAW THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com OPERATION AND PA...

Page 2: ...ome examples of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically treatedlumber Your risk from these exposures var...

Page 3: ...NOTE PAGE...

Page 4: ...lanation of Codes in Remarks Column 30 Suggested Spare Parts 31 COMPONENT DRAWINGS Muffler Assembly 32 33 Recoil Start Assembly 34 35 Crankcase Assembly 36 37 V belt Cover Clutch Side Assembly 38 39 V...

Page 5: ...bsite N View Parts Diagrams N Order Parts N Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and...

Page 6: ...ponents can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations NEVER operate the engine with heat shields or heat guards remove...

Page 7: ...r approved eye and hearing protection Sight and Hearing hazard Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your concrete saw other...

Page 8: ...flow of coolingair NEVERoperatethesawinanyenclosedornarrow area where free flow of the air is restricted If the air flow is restricteditwillcauseserious damage to the saw s engine and may cause injury...

Page 9: ...ent should be stored in a clean dry location out of the reach of children General Safety ALWAYS read understand and follow procedures in Operator s Manualbeforeattemptingtooperate this equipment ALWAY...

Page 10: ...r use These blades require several minutes to cool after each cut NEVER use damaged or worn blade flanges Discard any damage or worn saw parts NEVER allow blade exposure from the guard to be more than...

Page 11: ...location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit In emergencies always know the location of the nearest phone or keep a phone on the job site Also know...

Page 12: ...r o b r A m m 4 5 2 n i 1 m r A g n i t t u C e l b i s r e v e R Table 2 HS81A Power Source Specifications Engine Type Two Stroke Single Cylinder Air cooled Displacement 4 92 cu in 80 7 cc Maximum S...

Page 13: ...Machine Operation And Safety Decals The HS81A CUT OFF SAW is equipped with a number of operation and safety decals Figure 1 Should any of these decals becomeunreadable replacements can be obtained fro...

Page 14: ...operation Figures 2 and 3 shows the location of the basic controls or components for the Multiquip Model HS81A Cut off Saw Listed below is a brief explanation of each control or component 1 AirFilter...

Page 15: ...ade rotation Release the trigger lever to stop the saw blade rotation This lever is to be used in conjunction with either the throttle lock or variable throttle levers 18 Fuel Filler Cap Remove this c...

Page 16: ...allation first remove the blade shaft nut outer flange and inner dual arbor flange Figure 5 Inner and Outer Flanges Removal Figure 6 Inner and Outer Flanges Placement STEP 2 Adualsided dual arbor inne...

Page 17: ...to the Roller Bar Support Arm using the Socket Head Cap Screw w Washer and Hex KeyTool Use the PlasticTies as preferred to further secure the hose fittings and water hose to the saw When using theWat...

Page 18: ...acks dings or missing portions of the diamond segment rim DO NOT use a blade that is missing a segment or a portion of the rim Damaged and or missing segments rims may cause damage to your saw or inju...

Page 19: ...low If fuel is low replenish with fuel oil mixture as shown in Figure 13 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel Starting 1 Place the eng...

Page 20: ...ecut Impropercuttingratecandecrease the life of the engine and blades ALWAYS cut with the saw at FULLTHROTTLE Attempting to cut with the saw at less than full throttle could cause the blade to bind or...

Page 21: ...nch loosen the three nuts to reduce the tension on theV belt then turn the V beltTensioning Cam until theV belt is completely slacked V Belt Changing Procedure Remove the V belt from the clutch and sp...

Page 22: ...Fully tighten the two cap screws and reinstall the adjustment knob Re tension theV belt by turning the belt tensioning cam TheV belt should remain in tension Fullytightenthethreenuts thatlocktheV bel...

Page 23: ...odates common bolt screw and nut head sizes of your saw Item isthewrenchnecessarytoaccommodatevariousallen screws Figure 20 Tool Kit This position displays the cutting blade on the inside center cutti...

Page 24: ...belt tensioning cam The V belt should remain in tension Fullytightenthethreenuts thatlocktheV beltintotheproper tensioning position Figure 23 Reversing the Cutting Arm Figure 24 Re attaching Cover Gua...

Page 25: ...fe of the main filter element Every8hoursofoperation removethe pre aircleanercover and wash the foam pre cleaner in warm fresh soapy water Let dry thoroughly When dry completely coat the filter with o...

Page 26: ...F S d e e p s e t u n i m r e p t e e f e c a f r u s e d a l b e r u s n E 0 0 0 6 y l e t a m i x o r p p a r o b r a n o d e t n u o m y l r e p o r p m i e d a l B s e g n a l f d n a s r e d l u...

Page 27: ...a p S g u l p k r a p s e v i t c e f e d e c a l p e R g n i r i w k r a p s e l b a l i a v a s i l e u f t r a t s o t t l u c i f f i D l a m r o n s i n o i s s e r p m o c d n a t n e s e r p s...

Page 28: ...i w e v i t c e f e d l i o c n o i t i n g I l i o c n o i t i n g i e c a l p e R g u l p k r a p s y t r i D g u l p k r a p s e c a l p e r r o n a e l C s t a e h r e v o e n i g n E e p y t l e...

Page 29: ...r HS018600125R Paper Filter HS018600056AR Inner Filter HS81FK10A Includes 10 ea HS52010451R Foam Filter HS018600125R Paper Filter HS018600056AR Inner Filter WET FILTER Replaces DRY Air Filter Canister...

Page 30: ...es not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QT...

Page 31: ...D 3 HS3914010 NUT BELT COVER 3 HS018100180 V BELT 2 HS018600235 FLANGE ARBOR 2 HS018600236A FLANGE ARBOR 2 HS52010177 SCREW ANDWASHER ARBOR 2 HS52010062A KNOB ADJ GUIDE 2 HS3833080 WASHER ADJ GUIDE 2...

Page 32: ...PAGE 32 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW MUFFLER ASSY MUFFLER ASSY...

Page 33: ...2 SCREW 3 2 HS3033074 WASHER 5 3 HS097000342A COVER MUFFLER 1 4 HS3801045 SCREW 2 5 HS005100913B SCREW 2 6 HS3833073 WASHER 2 7 HS098000133 DEFLECTOR MUFFLER 1 8 HS098000132 SCREEN 1 9 HS52010441 MUFF...

Page 34: ...PAGE 34 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW RECOIL START ASSY RECOIL START ASSY...

Page 35: ...OPE STARTER 1 16 HS098000060A SPRING AND CASE STARTER 1 17 HS3960017 SCREW 4 18 HS3960116 SCREW 1 19 HS50140055 COVER 1 20 HS3918006 WASHER 1 21 HS52010439B PULLEY STARTER 1 22 HS3908036 SCREW 1 23 HS...

Page 36: ...PAGE 36 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW CRANKCASE ASSY CRANKCASE ASSY...

Page 37: ...HS52012018 CRANKCASE W BEARING ASSY 1 INCLUDES ITEMS W 19 HS3034012 BEARING CRANKCASE 2 20 HS099900110 GROMMET 1 21 HS52010117 GROMMET 1 22 HS3833073 WASHER 7 23 HS006100303 SCREW 2 24 HS097000080BR...

Page 38: ...PAGE 38 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW V BELT COVER CLUTCH SIDE ASSY V BELT COVER CLUTCH SIDE ASSY...

Page 39: ...SY NO PART NO PART NAME QTY REMARKS 25 HS52010430 V BELT COVER CLUTCH SIDE 1 31 HS50010148R NUT 2 34 HS3833073 WASHER 3 40 HS3806021A SCREW 2 41 HS3801037 SCREW 1 42 HS52010023 GUARD BELT INNER 1 43 H...

Page 40: ...OFF SAW V BELT COVER PULLEY BLADE GUARD ASSY V BELT COVER PULLEY SIDE BLADE GUARD ASSY 26 45 38 6 17 18 39 35 15 9 32 CLUTCH PULLEY 16 37 34 36 46 12 4 7 12 30 29 33 34 21 47 BLADE FLANGE OUTER FLAT 2...

Page 41: ...PACER 1 16 HS01860004A PULLEY BELT 1 17 HS3918013 WASHER 1 18 HS3806065 SCREW 1 19 HS52010305 PLATE 17 20 HS3806021A SCREW 5 21 HS52012114 ARM 1 22 HS52010043 FLANGE 1 23 HS52010013 LOCK GUIDE BLADE G...

Page 42: ...PAGE 42 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW FUELTANK ASSY FUEL TANK ASSY...

Page 43: ...TANK ASSY FUEL TANK ASSY NO PART NO PART NAME QTY REMARKS 4 HS52010082 BREATHER 1 5 HS093000448 TUBE 1 6 HS018500066 FITTING 1 8 HS018500096 VALVE BODY 1 9 HS50010093 TUBE 1 15 HS099900090 0 RING 1 16...

Page 44: ...PAGE 44 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW LIFTING HANDLE AND ROLLER ASSY LIFTING HANDLE AND ROLLER ASSY...

Page 45: ...CREW 2 17 HS52020026 GUARD FUELTANK 1 18 HS3960087 SCREW 1 20 HS52010214 MAIN ROLLER SUPPORT UPPER 1 21 HS018100317 SPACER ROLLER SUPPORT LOWER 2 22 HS018100171A ROLLER 1 23 HS52010098 SUPPORT ROLLER...

Page 46: ...PAGE 46 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW THROTTLE LINKAGE ASSY THROTTLE ASSY...

Page 47: ...2 THROTTLETRIGGER LEVER 1 INCLUDES ITEM W 11 HS52010077 THROTTLE LOCK LEVER 1 12 HS097000028 SPRING 1 13 HS097000024 COVER HANDLE TANK 1 14 HS3960040 SCREW 3 38 CAP THROTTLE LINKAGE 1 NOT SOLD SEPARAT...

Page 48: ...PAGE 48 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW FLYWHEEL COVER ASSY FLYWHEEL COVER ASSY...

Page 49: ...RTS MANUAL REV 2 07 26 10 PAGE 49 FLYWHEEL COVER ASSY NO PART NO PART NAME QTY REMARKS 3 HS005000361 WASHER FLAT 1 4 HS3833080 WASHER LOCK 1 5 HS004000142 NUT 1 6 HS097000019C FLANGE STARTER 1 HS81A C...

Page 50: ...PAGE 50 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW FLYWHEEL ASSY FLYWHEEL ASSY...

Page 51: ...A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 PAGE 51 FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 HS52010136R FLYWHEEL 1 INCLUDES ITEM W 2 HS52012027 PAWL SET 1 HS81A CUT OFF SAW FLYWHEEL A...

Page 52: ...PAGE 52 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW IGNITION COIL ASSY IGNITION COIL ASSY...

Page 53: ...AP SPARK PLUG 1 9 HS052010362 CABLE WIRE 1 10 HS3916004 WASHER 2 11 HS006000315 WASHER 2 12 HS094000227 SCREW 2 13 HS52010320R COIL IGNITION ASSY 1 INCLUDES ITEMS W 15 HS52010132 CONNECTING LINK 1 16...

Page 54: ...PAGE 54 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW AIR FILTER ASSY AIR FILTER ASSY...

Page 55: ...PPORT 3 6 HS3049007 O RING 1 7 HS52010014B SUPPORT FILTER 1 8 HS52010451R PRE FILTER FOAM 1 9 HS015000100 TUBE 1 10 HS018600090A GASKET AIR FILTER LOWER 1 11 HS52010059 GASKET AIR FILTER BASE 1 12 HS5...

Page 56: ...PAGE 56 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW CARBURETOR MOUNTING ASSY CARBURETOR MOUNTINGASSY...

Page 57: ...26 TUBE 1 13 HS61052009B SCREW 1 14 HS097000059A SPRING MANIFOLD 1 15 HS52010008A MANIFOLD OUTER 1 16 HS097000333 FLANGE 1 17 HS3960057 SCREW 1 18 HS2318920B CARBURETOR ASSEMBLY 1 19 HS015000100 FUEL...

Page 58: ...PAGE 58 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW CARBURETOR ASSY CARBURETOR ASSY...

Page 59: ...S2318761 SCREW L CARBURETOR 1 9 HS2318762 SCREW H CARBURETOR 1 10 HS097000223 SPRING 2 11 HS097000224 BUSHING 2 12 HS035000162 SCREW 5 13 HS52010007 COVER 1 14 HS003300202 SCREW 1 15 HS035000169 PIN 1...

Page 60: ...PAGE 60 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW CRANKSHAFT PISTON ASSY CRANKSHAFT AND PISTON ASSY...

Page 61: ...TEMS W 9 HS50102012B CYLINDER ASSEMBLYW PISTON 1 INCLUDES ITEMS W 10 HS097000010B GASKET CYLINDER 1 13 HS006000010 BEARING UPPER CRANKSHAFT 1 14 HS098000001 CRANKSHAFT 1 15 HS094500028R KEY CRANKSHAFT...

Page 62: ...PAGE 62 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW WATER KIT ASSY WATER KIT ASSY...

Page 63: ...WATER KIT ASSY 1 INCLUDES ITEMS W 2 HS52010121 FITTING QUICK DISCONNECT 1 3 PLASTICTIEWRAPS 8 NOT SOLD SEPARATELY 4 HOSECLAMP 1 NOT SOLD SEPARATELY 5 SCREW SOCKET HEAD CAPW WASHER 1 NOT SOLD SEPARATEL...

Page 64: ...PAGE 64 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW CART ASSY...

Page 65: ...52030009 BRACKET 1 18 HS52032009 HANDLE 1 INCLUDESITEMSW 19 HS3806070 SCREW 1 20 HS3833080 WASHER 4 21 HS3806065 SCREW 5 22 HS3916016 WASHER 1 23 HS3933097 NUT 2 24 HS52032011 GUARD COMPLETE 1 INCLUDE...

Page 66: ...PAGE 66 HS81A CUT OFF SAW OPERATION PARTS MANUAL REV 2 07 26 10 HS81A CUT OFF SAW TOOLS TOOLS...

Page 67: ...07 26 10 PAGE 67 HS81A CUT OFF SAW TOOLS TOOLS NO PART NO PART NAME QTY REMARKS 1 HS4191240 TOOL KIT 1 2 00325 SMOKELESS 2 STROKE OIL 1 CAN ONLY BE PURCHASED AS A CASE QTY 48 3 003256PAK SMOKELESS 2...

Page 68: ...4 1 A 2 S H D P 4 1 y m o n o c E d r a d n a t S m u i m e r P e m e r p u S S P G 2 1 L B S 2 1 1 S H D P 2 1 2 S H D P 2 1 S P G 2 1 A L B S 2 1 A 1 S H D P 2 1 A 2 S H D P 2 1 S P G 2 1 L B S 2 1...

Page 69: ...ts g Items purchased in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions I...

Page 70: ...the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Carson...

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