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OPERATION AND PARTS MANUAL

MODEL QP-3TZ

TRASH PUMP

Revision #0 (03/29/05)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

(Diesel Engine)

Summary of Contents for QP3TZ

Page 1: ...OPERATION AND PARTS MANUAL MODEL QP 3TZ TRASH PUMP Revision 0 03 29 05 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES Diesel Engine...

Page 2: ...PAGE 2 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05...

Page 3: ...nual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any...

Page 4: ...Long Term Storage 23 Troubleshooting Engine 24 Troubleshooting Pump 25 Explanation Of Code In Remarks Column 26 Suggested Spare Parts 27 Pump Assy 28 31 QP 3TZ TABLE OF CONTENTS Hatz 1B30 Diesel Engi...

Page 5: ...44 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSIST...

Page 6: ...ample free flow air Potential hazards associated with the QP 3TZ Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction...

Page 7: ...atory Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your pump other property or th...

Page 8: ...restricted If the air flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property Remember the pump s enginegivesoffDEADLY gases HighTemperatures...

Page 9: ...erator s Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump ALWAYS store equipment properly...

Page 10: ...r T e z i S e g r a h c s i D n o i t c u S m m 6 7 n i 0 0 3 g n i p m u P m u m i x a M y t i c a p a C e t u n i m s n o l l a g 3 8 3 e t u n i m s r e t i l 0 5 4 1 r e t e m a i D s d i l o S x...

Page 11: ...T A H 0 3 B 1 l e d o M d e l o o C r i A o N s r e d n i l y C t n e m e c a l p s i D e l d I d e e p S l i O e b u L y t i c a p a C r i A e p y T r e n a e l C g n i t r a t S d o h t e M t h g i...

Page 12: ...dstationaryground in a level position NEVER place the pump on soft soil The suction hose or pipe connection should always be checked for tightness and leaks A small suction leak in the hose or fitting...

Page 13: ...the inlet and outlet ports on the pump Use two clamps to secure the hose on the inlet side of the pump 5 Discharge Hose Connect this flexible rubber hose to the discharge port on the pump Make sure th...

Page 14: ...RE DUE TO STATIC ELECTRICITY DANGER DANGER Adding fuel to the tank should be done only when theengineisstoppedandhashadanopportunityto cooldown Intheeventofafuelspill DONOTattempttostartthe engineunti...

Page 15: ...to drain engine oil from the engine crankcase 9 Crankshaft Connect this shaft to the input of the transmission 10 Muffler Used to reduce noise and emissions 11 Nameplate Contains information about the...

Page 16: ...ce the pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean ALWAYS wear approved eye and hearing protection before o...

Page 17: ...wise pump will not be able to begin pumping DO NOT open fill cap if pump is hot Water inside may be under pressure NOTE Suction and discharge hoses are available from Multiquip Contact your nearest de...

Page 18: ...ty General Information and Inspection sections of this manual have been read and thoroughly understood This section is intended to assist the operator with the initial start up of the trash pump It is...

Page 19: ...impeller 3 Check clearance between impeller and insert by slowly pulling starter rope to turn impeller Remove spark plug to make it easier to turn impeller 25 in Hg inches of mercury translates into 2...

Page 20: ...PAGE 20 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 QP 3TZ MAINTENANCE PUMP Figure 13 PumpVacuumTester Pressure reading may vary depending on altitude See Tables 3 and 4 on page 12 NOTE...

Page 21: ...e t h g i t e R y r a s s e c e N X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e e p S e l d I T S U J D A K...

Page 22: ...rain the engine oil when the oil is warm as shown in Figure 14 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended...

Page 23: ...sition and helps prevents rust from forming z Wipe any oil or dirt that may have accumulated on the engine z Remove the drain plug from the pump and drain out any water left in the housing z Remove th...

Page 24: ...r a e l c r e h t e h w k c e h C n o i t c e j n i m o r f h c a t e d e n i l l e u f e h t m o r f m r a w d e t a r a p e s r o d i b r u t s i l e u f e h t f I p m u p l e u f e t e l p m o c e...

Page 25: ...o c k c e h C g n i s u o h e n i g n e d n a d n e p m u p n e e w t e b o n r o e l t t i l r e t a w n i s e k a t p m u P e g r a h c s i d w o l o o t d e e p s e n i g n E d e e p s e l t t o r...

Page 26: ...ere indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the n...

Page 27: ...MECHANICAL SEAL O RINGS 1 2367040032 IMPELLER 4 0631211159 FLOODING CAP W O RING 3 50426000 ELEMENT AIR CLEANER 1 05088901 ROPE STARTER 1 01535302 CAP FUEL TANK 3 01635200 FUEL FILTER GAS TANK 3 5040...

Page 28: ...PAGE 28 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 QP 3TZ PUMP ASSY PUMP ASSY...

Page 29: ...9403400 O RING CASING 4 X 340 MM 1 19 2367214010P002 BASE SS400 1 20 0481310800 O RING NIPPLE 2 21 0482200240 O RING MECHANICAL SEAL SLEEVE 1 22 23672140200014 ENGINE BASE SS400 1 23 0631211159 FLOODI...

Page 30: ...PAGE 30 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 QP 3TZ PUMP ASSY PUMP ASSY...

Page 31: ...80 SEAL WASHER CASING COVER M8 4 45 0205490080 NUT ENGINE M8 4 46 0205490100 NUT CUSHION RUBBER M10 8 47 0205490100 NUT PUMP M10 2 48 0401650080 WASHER ENGINE M8 4 49 0451290080 SPRING WASHER VOLUTE C...

Page 32: ...PAGE 32 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 SPARE PARTS KIT ASSY SPARE PARTS KITS ASSY...

Page 33: ...REV 0 03 29 05 PAGE 33 HATZ 1B30 SPARE PARTS KIT ASSY SPARE PARTS KITS ASSY NO PART NO PART NAME QTY REMARKS 1 01582200 GASKET SET CYL HEAD 1 2 01582300 GASKET SET CRANKCASE 1 3 01582400 MAINTENANCE K...

Page 34: ...PAGE 34 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 ACCESSORIES ASSY ACCESSORIES ASSY...

Page 35: ...PERATION PARTS MANUAL REV 0 03 29 05 PAGE 35 ACCESSORIES ASSY NO PART NO PART NAME QTY REMARKS 1 01578700 TOOL KIT 1 2 05120100 DECAL MAINTENANCE 1 3 05130000 DECAL START 1 4 05130100 DECAL 1 HATZ 1B3...

Page 36: ...6 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 CRANKCASE AND ENGINE MOUNT ASSY CRANKCASE AND ENGINE MOUNT ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L cal...

Page 37: ...W 17 04125000 SEALING RING 1 18 DIPSTICK 1 NOT SOLD SEPARATELY 19 50208500 SPRINGWASHER 8 20 04121900 ALL SCREW M8X35 8 21 04099302 ENGINE BRACKET 4 22 04105710 TUBE F OIL FILTER 1 23 01542702 OIL SUC...

Page 38: ...PAGE 38 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 CRANKSHAFT ASSY CRANKSHAFT ASSY...

Page 39: ...LOSING PLUG 12 MM 1 4 05127401 STUBSHAFT NO 4 SAE GEN 1 6 05142700 STUBSHAFT TAP 25 DIA 1 7 05127600 STUBSHAFT NO 2 1 DIA 1 8 05127700 STUBSHAFT NO 1 1 DIA 1 9 05127801 STUBSHAFT 25 DIA 1 10 40065600...

Page 40: ...PAGE 40 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 CAMSHAFT ASSY CAMSHAFT ASSY...

Page 41: ...1326400 CAMLEVER 1 4 50123200 SHIM 5X10X0 5 DIN988 2 5 01326600 FLYWEIGHT 1 6 50255300 LOCKWASHER 2 7 01326500 FLYWEIGHT 1 8 CAMSHAFT 1 NOT SOLD SEPARATELY 9 04121700 WASHER 0 9MM 23X38X0 9 1 10 04112...

Page 42: ...PAGE 42 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 PISTON ASSY PISTON ASSY...

Page 43: ...MS W 2 PISTON 80MM 1 NOT SOLD SEPARATELY 3 50464000 CIRCLIP 2 4 50463600 PISTON PIN 1 5 01328601 PISTON RING SET 80MM 1 6 CYLINDER 1 NOT SOLD SEPARATELY 7 01582600 CYLINDER WITH PISTON ASSY 1 INCLUDES...

Page 44: ...PAGE 44 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 CYLINDER HEAD ASSY CYLINDER HEAD ASSY...

Page 45: ...22 50396600 HEX NUT M10 DIN 934 4 23 05093301 HEAD COVER GASKET 1 INCLUDED IN CRANKC GASK SET AND MAINTENANCE KIT 24 05092701 CYLINDER HEAD COVER 1 25 01509600 DOSING DEVICE ASSY 1 INCLUDES ITEMS W I...

Page 46: ...PAGE 46 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 OIL PUMP GOVERNOR ASSY OIL PUMP GOVERNOR NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Page 47: ...12 50447400 TUBE INSERT 1 13 50447500 TUBE INSERT 1 14 05078600 SHAFT 1 15 50434800 CIRCLIP 2 16 05079400 LEVER 1 17 01530402 GOVERNOR LEVER 1 18 50422400 SHIM 8X14X1 2 18 50125800 DISK 8X14X0 5 AS R...

Page 48: ...PAGE 48 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 OIL PUMP GOVERNOR ASSY CONT OIL PUMP GOVERNOR NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Page 49: ...8 44 05078501 GOVERNOR SLEEVE 1 45 50475300 FILL HEAD SCREW 5X25 1 46 05151300 SUPPORT 1 47 50475400 PIN 5X8 1 48 50328300 HEX NUT M6 1 49 04122800 PLATE SPRING 1 50 04000200 TENSION SPRING 1 51 0513...

Page 50: ...PAGE 50 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 TIMING COVER ASSY TIMING COVER ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Page 51: ...RM 1 NOT SOLD SEPARATELY 18 04094801 CUP 2 19 04095700 PRESSURE SPRING 1 20 04094700 DRAW ROD 1 21 05095210 SPRING 1 22 04133900 DISK 10 7X19X0 5 1 23 04095210 COVER 1 24 50448901 GRUB SCREW M6X30 1 2...

Page 52: ...PAGE 52 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 FLYWHEEL ASSY FLYWHEEL ASSY...

Page 53: ...MANUAL REV 0 03 29 05 PAGE 53 HATZ 1B30 FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 2 01321310 BLOWER RING 1 3 50327300 ALL SCREW M4X20 6 4 50003400 SPRING WASHER A4 6 5 04117300 STI...

Page 54: ...PAGE 54 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 FUEL INJECTION ASSY FUEL INJECTION ASSY...

Page 55: ...1 04MM 1 10 50436600 SHIM 1 10MM 1 11 50436700 SHIM 1 14MM 1 12 50436800 SHIM 1 20MM 1 13 50436900 SHIM 1 24MM 1 14 50437000 SHIM 1 30MM 1 15 50437100 SHIM 1 34MM 1 16 50437200 SHIM 1 40MM 1 17 504373...

Page 56: ...PAGE 56 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 FUEL INJECTION ASSY CONT FUEL INJECTION ASSY...

Page 57: ...71600 SPRING WASHER 8 1 43 BODY FUEL INJECTOR PUMP 1 NOT SOLD SEPARATELY 44 50476900 WASHER 1 45 SPRING FUEL 1 NOT SOLD SEPARATELY 46 BODY FUEL 1 NOT SOLD SEPARATELY 47 50476500 O RING 17X2 1 48 50445...

Page 58: ...PAGE 58 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 RECOIL STARTER ASSY RECOIL STARTER ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Page 59: ...0 RUBBER SLEEVE 1 5 05045201 RETURN SPRING 1 6 01569300 HOUSING RECOIL STARTER 1 7 50081200 SPRING WASHER A6 4 8 50062700 ALLEN SCREW M6X10 4 9 05088901 ROPE RECOIL STARTER 1 10 01548800 ROPE PULLEY 1...

Page 60: ...PAGE 60 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 AIR DUCT ASSY AIR DUCT ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Page 61: ...14 50335600 COMBI SCREW M6X16 3 15 50144400 HEX NUT M6 1 16 50114300 DISK 6 4 2 17 50177100 HEX SCREW M6X16 1 19 01326800 PARTING SHEET 1 ELECTRIC START ONLY 20 04099500 SEALING RING 1 21 04098400 SPA...

Page 62: ...PAGE 62 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 AIR DUCT ASSY CONT AIR DUCT ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Page 63: ...X13X14 2 46 04116700 COVER 1 47 50464401 STUD M6X35 1 48 40028300 HEX NUT M6 1 49 05133800 RUBBER RING 17X28X5 1 50 05133900 RUBBER RING 17X28X9 1 50 05133900 RUBBER RING 17X28X9 1 51 05132700 BUSH 6...

Page 64: ...PAGE 64 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 CRANKCASE BREATHER ASSY CRANKCASE BREATHER ASSY...

Page 65: ...NKCASE BREATHER ASSY CRANKCASE BREATHER ASSY NO PART NO PART NAME QTY REMARKS 1 01599200 OIL SEPARATOR ASSY 1 INCLUDES ITEMS W 2 OIL SEPARATOR 1 NOT SOLD SEPARATELY 3 05102900 FILTER BREATHER SYSTEM 1...

Page 66: ...PAGE 66 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 FUELTANK ASSY FUEL TANK ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Page 67: ...UBBER SLEEVE 1 20 05085600 BREATHER HOSE 1 21 50231900 STUD M8X25 2 22 05109810 DISK 8 2X22X2 4 23 05086810 RUBBER SHELL 2 24 05122800 INSULATING SLEEVE 2 25 40028400 HEX NUT M8 2 26 FUELTANK 1 NOT SO...

Page 68: ...PAGE 68 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 AIR FILTER ASSY AIR FILTER ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Page 69: ...54300 NUT M6 1 6 05107500 COVER AIR FILTER 1 7 50435800 RUBBER SLEEVE 1 8 01607900 AIR FILTER HOUSING ASSY 1 INCLUDES ITEMS W 9 50452200 WING NUT M6 1 10 04116600 COVER RUBBER INSERT 1 11 04116501 RUB...

Page 70: ...PAGE 70 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 MUFFLER ASSY MUFFLER ASSY...

Page 71: ...1 14 50028900 HEX SCREW M8X100 1 15 50450500 HEX SCREW M8X10 1 16 05103401 MUFFLER INNER PART 1 17 05081002 COVER 1 18 05104100 SEALING STRIP 1 19 05104000 SEALING STRIP 1 20 05103500 MUFFLER OUTER P...

Page 72: ...t i t c o L l m 0 5 C 0 0 2 3 2 2 0 5 1 0 6 e t i t c o L l m 0 5 D 0 0 3 3 2 2 0 5 1 2 2 e i t i t c o L l m 0 5 E 0 0 4 3 2 2 0 5 8 4 6 e t i t c o L l m 0 1 F 0 0 8 3 2 2 0 5 0 0 9 3 2 2 0 5 8 5 0...

Page 73: ...nts f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from...

Page 74: ...IQUIP CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Carson CA 90746 FAX 310 537 3927 Email mq multiquip com Internet www multiquip com PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700...

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