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Revision #0 (04/13/05)

MODEL QP-40TE

TRASH PUMP

(ROBIN GASOLINE ENGINE)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

 OPERATION & PARTS MANUAL

Summary of Contents for QP-40TE

Page 1: ...13 05 MODEL QP 40TE TRASH PUMP ROBIN GASOLINE ENGINE THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com OPERATIO...

Page 2: ......

Page 3: ...QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 PAGE 3 NOTES PAGE...

Page 4: ...itions of Sale 54 Here s How to get Help 56 NOTE Multiquip QP 40TE Trash Pump Table Of Contents 4 Parts Ordering Procedures 5 Safety Message Alert Symbols 6 7 Rules For Safe Operation 8 9 Pump Specifi...

Page 5: ...0 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5...

Page 6: ...Y INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions DANGER DANGER DANGER DANGER DANGER WARNING WARNING WARNING WARNING WARNING...

Page 7: ...n the OFF position when the pump is not in use ALWAYS wear approved eye and hearing protection Accidental Starting Hazards CAUTION CAUTION CAUTION CAUTION CAUTION Eye and Hearing Hazards CAUTION CAUTI...

Page 8: ...stricted If the air flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property Remember the pump s enginegivesoffDEADLY gases HighTemperatures Al...

Page 9: ...follow procedures in Operator s Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump ALWAYS s...

Page 10: ...T e z i S e g r a h c s i D n o i t c u S m m 1 0 1 n i 0 0 4 g n i p m u P m u m i x a M y t i c a p a C e t u n i m s n o l l a g 5 2 4 e t u n i m s r e t i l 0 0 6 1 r e t e m a i D s d i l o S x...

Page 11: ...u o u n i t n o C M P R 0 0 6 3 P H 1 5 t u p t u O x a M M P R 0 0 0 4 P H 0 9 y t i c a p a C k n a T l e u F s r e t i l 5 6 s n o l l a g 2 7 1 l e u F e n i l o s a G e l i b o m o t u A d e d a...

Page 12: ...pes of pumps generally handle solids up to 1 2 the size of the discharge opening making them less likely to clog Also trash pumps are capable of handling water with 25 solids by weight The advantage o...

Page 13: ...worm clamps to secure the hose 7 Suction Hose Connect this flexible rubber hose to the suction port on the pump Make sure that the hose lays flat and is not kinked Use only recommended type suction h...

Page 14: ...DANGER Figure 3 Pump Refueling DANGER Adding fuel to the tank should be done only when theengineisstoppedandhashadanopportunityto cooldown Intheeventofafuelspill DONOTattempttostartthe engineuntilthef...

Page 15: ...il from the crankcase 12 Oil Dipstick Filler Cap Remove the filler cap dipstick when checking the engine oil level Add engine oil through this filler port See Table 5 for recommended type engine oil A...

Page 16: ...level place the pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean ALWAYS wear approved eye and hearing protection...

Page 17: ...e using pump Otherwisepumpwillnotbeabletobeginpumping DO NOT open fill cap if pump is hot Water inside may be under pressure NOTE Suction and discharge hoses are available from Multiquip Contact your...

Page 18: ...ON Position Figure 8 Throttle Lever 1 3 Start Position 3 Place the choke lever Figure 9 in the OPEN position if starting a cold engine 4 Placethechokelever Figure10 inthe CLOSED position if starting...

Page 19: ...thatwould associatewithalosecomponent 9 To begin pumping place the throttle lever Figure 14 in the RUN position Figure 13 Choke Lever Closed Figure 14 Throttle Lever Run Stopping The Engine Normal Shu...

Page 20: ...eller 3 Check clearance between impeller and insert by slowly pulling starter rope to turn impeller Remove spark plug to make it easier to turn impeller 25 in Hg inches of mercury translates into 25 f...

Page 21: ...QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 PAGE 21 QP 40TE MAINTENANCE PUMP Figure 18 PumpVacuumTester...

Page 22: ...H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e e p S e l d I T S U J D A K C E H C 2 X e c n a r a e l C e v l a V T S U J D A K C E H C 2...

Page 23: ...d foam filter element as shown in Figure 21 2 Tap the paper filter element Figure 21 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm2 thro...

Page 24: ...om the pump and drain out any water from left in the housing z Remove the pump cover and clean inside of pump housing Coat inside of pump housing with a light film of oil to reduce corrosion A spray c...

Page 25: ...QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 PAGE 25 NOTE PAGE...

Page 26: ...o l c r e n a e l C r i A r e n a e l c r i a e c a l p e r r o n a e l C g u l p k r a p s d n a e l b a l i a v a s i l e u F n o i s s e r p m o c s e t i n g i w o l t e k s a g d a e h r e d n i...

Page 27: ...s i r b e D g n i s u o h p m u p n a e l C e t u l o v d n a r e l l e p m i n e e w t e b e c n a t s i d h c u m o o T r e l l e p m i e c a l p e r r o s m i h s g n i d d a y b e c n a r a e l c...

Page 28: ...er variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shi...

Page 29: ...SEAL SLEEVE O RINGS 1 1464040030 IMPELLER 1 1401350350 CHECK VALVE 6 0631211100 DRAIN CAP 6 0480350300 O RING DRAIN CAP 2 12470001900001 DRAIN COVER SET KNOB 1 0742214100 STEEL STRAINER 5 2793260707 E...

Page 30: ...PAGE 30 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 QP 40TE PUMP ASSY PUMP ASSY...

Page 31: ...GE PIN DIA 12 x 65 2 14 1464214010P001 BASE 1 15 14642140200014 ENGINE BASE 1 16 0723302546 CUSHION RUBBER 4 17 1401350350 CHECK VALVE 1 18 1401330360 DELIVERY COVER PACKING 1 19 0489312300 O RING VOL...

Page 32: ...PAGE 32 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 QP 40TE PUMP ASSY PUMP ASSY...

Page 33: ...05051045 BOLT ENGINE M10 x 25 4 36 0205450120 NUT DELIVERY SUCTION COVER M12 8 37 0205450100 NUT CUSHION RUBBER CASING ENGINE 18 PUMP M10 38 0205450055 NUT 5 16 4 39 0451250120 SPRING WASHER M12 8 40...

Page 34: ...PAGE 34 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 ROBIN EX270D50021 ENGINE CRANKCASE ASSY CRANKCASE ASSY...

Page 35: ...91100121 MAIN BEARING COVER C 1 INCLUDES ITEMSW 220 0440300160 OIL SEAL 28 8DX45DX7T 1 230 0600300370 BALL BEARING 1 250 2774500421 GOVERNOR GEAR CP 52 5DX29T N 33 1 260 2774190103 GOVERNOR SLEEVE 6DX...

Page 36: ...PAGE 36 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 ROBIN EX270D50021 ENGINE CRANKSHAFT ASSY CRANKSHAFT PISTON ASSY...

Page 37: ...1 70 0323030010 WOODRUFF KEY 3BX6HX16D 1 310 2792250120 CONNECTING ROD ASSY 1 INCLUDES ITEM W 320 2792300103 CONNECTING ROD BOLT M7X1 0X40L 2 350 2792330103 PISTON PIN 18DX13DX53L 1 360 2792340103 PIS...

Page 38: ...PAGE 38 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 ROBIN EX270D50021 ENGINE INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST GROUP ASSY...

Page 39: ...690203 PIN TENTIONER 6DX13DX34L 1 170 2773691313 CHAIN GUIDE 1 200 2773500123 PIN ROCKER 6DX9DX41L 1 220 2773620100 ROCKER ARM ASSY IN 1 INCLUDES ITEMS W 225 2773620200 ROCKER ARM ASSY EX 1 INCLUDES I...

Page 40: ...PAGE 40 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 ROBIN EX270D50021 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY...

Page 41: ...PART NO PART NAME QTY REMARKS 510 2793261200 AIR CLEANER ASSY DUAL 1 INCLUDES ITEM W 510 200 2793263108 BASE CP 1 510 220 2793265008 GASKET 1 510 250 2793264008 COVER 1 510 260 2793273008 LABEL 1 510...

Page 42: ...PAGE 42 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 ROBIN EX270D50021 ENGINE GOVERNOR ASSY GOVERNOR GROUP ASSY...

Page 43: ...0223 GOVERNOR SPRING 1 310 2774330301 SPEED CONTROL LEVER 1 340 2774350103 STOP PLATE 1 350 0200060170 WASHER 6DX24DX2T 1 355 0217060070 FRICTIONWASHER 6 5DX24DX0 8T 1 360 0140060180 SCREW M6X1 0X35L...

Page 44: ...PAGE 44 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 ROBIN EX270D50021 ENGINE COOLING STARTING ASSY COOLING AND STARTING GROUP ASSY...

Page 45: ...61 2795270213 BAFFLE 2 HEAD 1 80 0016508120 BOLT 1 81 0110060020 FLANGE BOLT M6X1 0X14DX12L 1 210 2795020200 RECOIL STARTER ASSY D STD 1 INCLUDES ITEM W 210 1 2265071608 SPIRAL SPRING 1 210 2 2795012...

Page 46: ...PAGE 46 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 ROBIN EX270D50021 ENGINE FUELTANK ASSY FUEL LUBRICANT ASSY...

Page 47: ...QTY REMARKS 10 2796010211 FUEL TANK CP 3 6L BLACK 1 20 0732005181 LABEL WARNING 1 23 2799510103 LABEL MODEL 1 30 0430430060 FUEL TANK CAP CP 1 40 0641360010 FUEL FILTER 1 48 0505120020 UNION 1 60 002...

Page 48: ...PAGE 48 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 ROBIN EX270D50021 ENGINE CARBURETOR ASSY CARBURETOR ASSY...

Page 49: ...008 CHAMBER FLOAT 1 210 17 2516235008 GASKET 1 210 18 2796254008 GASKET CHAMBER 1 210 19 2796255008 FLOAT CHAMBER 1 210 22 2796240108 JET MAIN 1 210 28 2796235508 SCREW DRAIN 1 210 32 2796256108 BUSH...

Page 50: ...PAGE 50 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 ROBIN EX270D50021 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY...

Page 51: ...ARGING 1 11 2797943001 IGNITION COIL CP 1 12 2797930101 LAMP COIL CP 15W 1 12 2797930201 LAMP COIL CP 40W 1 30 0011406250 BOLT WASHER ASSY 2 35 0011306200 BOLT WASHER ASSY 15W 2 35 0011306300 BOLT WAS...

Page 52: ...PAGE 52 QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 ELECTRIC DEVICE ASSY EX270D50021 ENGINE ELECTRIC DEVICE ASSY...

Page 53: ...INE ELECTRIC DEVICE ASSY ELECTRIC DEVICE ASSY NO PART NO PART NAME QTY REMARKS 700 2797630131 OIL SENSOR CP 1 705 KU31107101 CONTROL ASSY OIL SENSOR 1 740 0011406160 BOLT WASHER ASSY 2 741 0150040090...

Page 54: ...Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notif...

Page 55: ...QP 40TE OPERATION PARTS MANUAL REV 0 04 13 05 PAGE 55 NOTES PAGE...

Page 56: ...without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 F...

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