MULTIQUIP QP-3TE Operation And Parts Manual Download

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OPERATION AND PARTS MANUAL

Revision #2 (08/02/05)

MODEL QP-3TE

TRASH PUMP

(Gasoline Engine)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

Summary of Contents for QP-3TE

Page 1: ...OPERATION AND PARTS MANUAL Revision 2 08 02 05 MODEL QP 3TE TRASH PUMP Gasoline Engine THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES...

Page 2: ...PAGE 2 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05...

Page 3: ...nual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any...

Page 4: ...Inspection Engine 16 Pre Setup Pump 17 Initial Start up Engine 18 19 Maintenance Pump 20 21 Maintenance Engine 22 23 Preparation for Long Term Storage 24 Troubleshooting Engine 26 Troubleshooting Engi...

Page 5: ...44 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSIST...

Page 6: ...e ample free flow air Potential hazards associated with the QP 3TE Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction...

Page 7: ...atory Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your pump other property or th...

Page 8: ...theairisrestricted Iftheairflow isrestricteditwillcauseserious damage to the pump or engine andmaycauseinjurytopeople and property Remember the pump s engine gives off DEADLY gases HighTemperatures Al...

Page 9: ...attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump ALWAYS store equipment properly when it is not being u...

Page 10: ...r T e z i S e g r a h c s i D n o i t c u S m m 6 7 n i 0 0 3 g n i p m u P m u m i x a M y t i c a p a C e t u n i m s n o l l a g 6 9 3 e t u n i m s r e t i l 0 0 5 1 r e t e m a i D s d i l o S x...

Page 11: ...e c a l p s i D n i u c 7 1 6 1 c c 5 6 2 t u p t u O x a M M P R 0 0 6 3 P H 0 9 t u p t u O s u o u n i t n o C M P R 0 0 6 3 P H 0 7 y t i c a p a C k n a T l e u F s n o l l a g S U 9 5 1 x o r p...

Page 12: ...e to the water as possible Pump Support The pump should always be placed onsolidstationaryground in a level position NEVER place the pump on soft soil The suction hose or pipe connection should always...

Page 13: ...et and outlet ports on the pump Use two clamps to secure the hose on the inlet side of the pump 5 Discharge Hose Connect this flexible rubber hose to the discharge port on the pump Make sure that the...

Page 14: ...RE DUE TO STATIC ELECTRICITY DANGER DANGER Adding fuel to the tank should be done only when theengineisstoppedandhashadanopportunityto cooldown Intheeventofafuelspill DONOTattempttostartthe engineunti...

Page 15: ...ne oil from the crankcase 12 Oil Dipstick Filler Cap Remove the filler cap dipstick when checking the engine oil level Add engine oil through this filler port See Table 5 for recommended type engine o...

Page 16: ...lace the pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean ALWAYS wear approved eye and hearing protection before...

Page 17: ...Contact your nearest dealer for more information 5 The discharge hose is usually a collapsible thin walled hose however if a thin walled discharge hose is not avail able a rigid suction hose can be s...

Page 18: ...Lever ON Position Figure 8 Throttle Lever 1 3 Start Position 3 Placethechokelever Figure9 inthe CLOSED position if starting a cold engine 4 Place the choke lever Figure 10 in the OPEN position if sta...

Page 19: ...dnoisesthatwould associatewithalosecomponent 9 To begin pumping place the throttle lever Figure 14 in the RUN position Figure 13 Choke Lever Open Figure 14 Throttle Lever Run Stopping The Engine Norma...

Page 20: ...asier to turn impeller 25 in Hg inches of mercury translates into 25 feet of lift at sea level NOTE 7 If the vacuum tester gauge indicates a reading below 20 in Hg it can then be assumed that the pump...

Page 21: ...QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 22 05 PAGE 21 QP 3TE MAINTENANCE PUMP Figure 18 PumpVacuumTester Pressure reading may vary depending on altitude SeeTables 3 and 4 on page 12 NOTE...

Page 22: ...c e N X g u l P k r a p S N A E L C K C E H C X E C A L P E R X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e...

Page 23: ...ver and foam filter element as shown in Figure 21 2 Tap the paper filter element Figure 20 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm...

Page 24: ...from the pump and drain out any water from left in the housing z Remove the pump cover and clean inside of pump housing Coat inside of pump housing with a light film of oil to reduce corrosion A spra...

Page 25: ...QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 22 05 PAGE 25 NOTE PAGE...

Page 26: ...r i A r e n a e l c r i a e c a l p e r r o n a e l C g u l p k r a p s d n a e l b a l i a v a s i l e u F n o i s s e r p m o c s e t i n g i w o l t e k s a g d a e h r e d n i l y c e v i t c e f...

Page 27: ...i t c e l l o c s i r b e D g n i s u o h p m u p n a e l C e t u l o v d n a r e l l e p m i n e e w t e b e c n a t s i d h c u m o o T r e l l e p m i e c a l p e r r o s m i h s g n i d d a y b e...

Page 28: ...ere indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the n...

Page 29: ...Qty P N Description 2 KIT MECHANICAL SEAL O RINGS 1 1992040032 IMPELLER 2 0631211159 FLOODING CAP W O RING 3 0650140150 SPARK PLUG 3 2793260707 ELEMENT AIR CLEANER 1 2795011008 ROPE STARTER 1 0430430...

Page 30: ...PAGE 30 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 QP 3TE PUMP ASSY PUMP ASSY...

Page 31: ...OVER G195 1 18 0489403400 O RING CASING 1 19 1992214010P002 BASE SS400 1 20 0481310800 O RING NIPPLE G55 2 21 0482200240 O RING MECHANICAL SEAL SLEEVE 1 22 18892140200014 ENGINE BASE SS400 1 23 063121...

Page 32: ...PAGE 32 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 QP 3TE PUMP ASSY PUMP ASSY...

Page 33: ...MP M10 2 45 0205490100 SPRING WASHER PUMP M10 2 46 0205490100 WASHER ENGINE M8 4 47 0205490100 SPRING WASHER VOLUTE CASING M8 2 48 0401650100 SPRING WASHER DRAIN COVER SET M8 4 49 0451290080 SPRINGWAS...

Page 34: ...PAGE 34 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 ROBIN EX270D50021 ENGINE CRANKCASE ASSY CRANKCASE ASSY...

Page 35: ...COVER 1 INCLUDES ITEMS W 220 0440300160 OIL SEAL 1 230 0600300370 BALL BEARING 1 250 2774500421 GOVERNOR GEAR 1 260 2774190103 GOVERNOR SLEEVE 1 275 2796500103 FILLER PLUG 1 280 0213200050 GASKET 1 2...

Page 36: ...PAGE 36 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 ROBIN EX270D50021 ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY...

Page 37: ...LANGE NUT 1 70 0323030010 WOODRUFF KEY 1 310 2792250120 CONNECTING ROD ASSY 1 INCLUDES ITEM W 320 2792300103 CONNECTING ROD BOLT 2 350 2792330103 PISTON PIN 1 360 2792340103 PISTON STANDARD 1 360 2792...

Page 38: ...PAGE 38 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 ROBIN EX270D50021 ENGINE GOVERNOR ASSY GOVERNOR ASSY...

Page 39: ...1 80 2794250223 GOVERNOR SPRING 1 310 2774330301 SPEED CONTROL LEVER 1 340 2774350103 STOP PLATE 1 350 0200060170 WASHER 1 355 0217060070 FRICTIONWASHER 1 360 0140060180 SCREW 1 365 2374500423 SPRING...

Page 40: ...PAGE 40 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 ROBIN EX270D50021 ENGINE INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST GROUP ASSY...

Page 41: ...00 LINK 1 160 2773691103 TENTIONER 1 163 2773710103 SPRING TENTIONER 1 166 2773690203 PIN TENTIONER 6DX13DX34L 1 170 2773691313 CHAIN GUIDE 1 200 2773500123 PIN ROCKER 6DX9DX41L 1 210 0031305000 CLIP...

Page 42: ...PAGE 42 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 ROBIN EX270D50021 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY...

Page 43: ...REMARKS 510 2793261500 AIR CLEANER ASSY DUAL 1 INCLUDES ITEM W 510 200 2793263408 BASE CP 1 510 220 2793265008 GASKET 1 510 250 2793264308 COVER 1 510 260 2793273008 LABEL 1 510 270 2793274008 NUT 1...

Page 44: ...PAGE 44 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 ROBIN EX270D50021 ENGINE COOLING AND STARTING ASSY COOLING AND STARTING ASSY...

Page 45: ...LE 1 CASE CP 1 61 2795270213 BAFFLE 2 HEAD 1 80 0016508120 BOLT 1 81 0110060020 FLANGE BOLT 1 210 2795020200 RECOIL STARTER ASSY 1 INCLUDES ITEM W 210 1 2265071608 SPIRAL SPRING 1 210 2 2795012008 REE...

Page 46: ...PAGE 46 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 ROBIN EX270D50021 ENGINE CARBURETOR ASSY CARBURETOR ASSY...

Page 47: ...SUB ASSY THROTTLE 1 210 12 2516245308 SCREW 1 210 15 2796251508 PIN FLOAT LEVER 1 210 16 2796255008 CHAMBER FLOAT 1 210 17 2796235008 GASKET 1 210 18 2796254008 GASKET CHAMBER 1 210 19 2796250508 FLOA...

Page 48: ...PAGE 48 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 ROBIN EX270D50021 ENGINE FLYWHEEL ASSY...

Page 49: ...YWHEEL ASSY NO PART NO PART NAME QTY REMARKS 10 2797923001 FLYWHEEL CP 1 11 2797943001 IGNITION COIL CP 1 30 0011406250 BOLT WASHER ASSY 2 50 27773102H1 WIRE 2 CP W OIL SENSOR 1 60 0660000371 SWITCH A...

Page 50: ...PAGE 50 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 ELECTRIC DEVICE ASSY EX270D50021 ENGINE ELECTRIC DEVICE ASSY...

Page 51: ...CE ASSY ELECTRIC DEVICE ASSY NO PART NO PART NAME QTY REMARKS 700 2797630131 OIL SENSOR CP 1 705 KU31107101 FLOAT C U CP3 1 740 0011406160 BOLT WASHER ASSY 2 741 0150040090 TAPPING BOLT 1 770 21479006...

Page 52: ...PAGE 52 QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 02 05 EX270D50021 ENGINE FUELTANK ASSY FUEL TANK ASSY...

Page 53: ...LTER 1 45 0648000700 FUEL GAUGE 1 46 0145050040 SCREW 2 48 0505120020 UNION 1 60 0023808000 FLANGE NUT 2 63 0110080250 FLANGE BOLT 2 80 0851060000 RUBBER PIPE 1 90 0561100030 HOSE CLAMP 2 224 27743801...

Page 54: ...nts f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from...

Page 55: ...QP 3TE TRASH PUMP OPERATION PARTS MANUAL REV 2 08 22 05 PAGE 55 NOTE PAGE...

Page 56: ...ERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP SMAINPHONENUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTSDEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCOPARTS 800 306...

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