MULTIQUIP Mikasa MVH-402DSB Operation And Parts Manual Download

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MULTIQUIP INC.....

PARTS DEPARTMENT:

18910 WILMINGTON AVE.

800-427-1244

CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-421-1244

800-478-1244

FAX: 310-537-3927

FAX: 310-631-5032

E-mail:[email protected]

•

www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico

Revision #2 (03/30/05)

OPERATION AND PARTS MANUAL

Reversible Plate

Compactor

Model MVH-402DSB

TIQUIP INC

Summary of Contents for Mikasa MVH-402DSB

Page 1: ...CAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Br...

Page 2: ...PAGE 2 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05...

Page 3: ...927 310 537 3700 PARTSDEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCOPARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICEDEPARTMENT 800 478 1244 FAX 3...

Page 4: ...Suggested Spare Parts 27 Decal Placement 28 29 Vibrating Plate Assembly 30 31 Base and Engine Assembly 32 35 Vibrator Assembly 36 39 Hydraulic System Assembly 40 41 Control Handle Assembly 42 45 Yanma...

Page 5: ...ts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 787...

Page 6: ...CAUTION You CAN be injured if you do not follow directions HAZARD SYMBOLS Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVE...

Page 7: ...ratory Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your reversible plate compact...

Page 8: ...w of the air is restricted If the air flow is restricted it will cause serious damage to the reversible plate compactor or engine and may cause injury to people and property Remember the vibration rol...

Page 9: ...Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Drain fuel when transporting compactor over long distances or bad roads ALWAYS tie down the compactor during transporta...

Page 10: ...402DSB OPERATION AND SAFETY DECALS Figure 1 Operation and Safety Decals Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor Should any of these decals be...

Page 11: ...i e H l l a r e v O m m 0 1 0 1 n i 8 9 3 t h g i e W g n i t a r e p O g k 5 4 4 s b l 1 8 9 e s a C n o i t a r b i V n i l i O g n i t a c i r b u L c c 0 0 3 1 z o l f 9 3 4 2 e l b a T E N I G N...

Page 12: ...MANUAL REV 2 03 30 05 MVH 402DSB DIMENSIONS Figure 2 MVH 402DSB Reversible Plate Compactor Dimensions S N O I S N E M I D 3 E L B A T F E R S N O I S N E M I D A m c 6 4 3 1 n i 3 5 B m c 1 6 n i 4 2...

Page 13: ...The resulting vibrations cause forward motion The engine and handlearevibrationisolatedfromthevibratingplate Theheavier the plate the more compaction force it generates ReversibleVibratory Plates Rev...

Page 14: ...sed to lift the machine with crane or other lifting device 5 Stopper Locks the handle in place in the upward postion forstowing 6 Engine This plate compactor uses a YANMAR L100EE DEVMK1 diesel engine...

Page 15: ...fuel system Remove wing nut on top of air filter cannister to gain access to filter element 4 Muffler Used to reduce noise and emissions 5 RecoilStarter pullrope Typeofenginestartingmethod Alternate t...

Page 16: ...ng Checking The Fuel 1 Remove the fuel cap located on top of fuel tank 2 Visually inspect to see if fuel level is low If fuel is low replenish with diesel fuel Figure 6 3 When refueling be sure to use...

Page 17: ...THE ENGINE Electric Start 1 Open the fuel cock Figure 8 2 Move the throttle lever to the START position by opening it to about 20 degrees Figure 9 Figure 8 Open Fuel Cock Figure 9 Throttle Lever Start...

Page 18: ...Engine Start Handle MVH 402DSB OPERATION TRAVELING Makesuretofollowallsafetyrulesreferencedinthe safetysectionofthismanualbeforeoperatingcom pactor Keep work area clear of debris and other objectsthat...

Page 19: ...Lever Stop Figure 16 Starter Switch STOP Emergency Shutdown 1 Move the throttle lever quickly to the STOP position and place the engine IGNITION switch in the OFF position STOWING THE HANDLE 1 Push u...

Page 20: ...g n e n o s l i a t e d r o f l a u n a m e n i g n e e t a r a p e s e e S 7 E L B A T r e t e m a i D m c g k n i E U Q R O T G N I N E T H G I T l a i r e t a M m m 6 m m 8 m m 0 1 m m 2 1 m m 4 1...

Page 21: ...offset wrench clockwise so that theV belt will come off z Checking Clutch Check the clutch simultaneously withV belt checking With belt cover removed check outer drum of the clutch for seizure and V...

Page 22: ...0 hours of operation Replacing Hydraulic Oil 1 Remove the drain plug Figure 22 at the bottom of the oil tank with a 6 mm hex wrench and drain the hydraulic oil 2 Clean the filter with light oil 3 Rein...

Page 23: ...appears inside the battery or paste has accumulated at the bottom replace the battery 4 If the machine will not be in operation for a long period of time store in cool dry place and check the battery...

Page 24: ...s i s e r e t a u q e d a n i s a h s e t a r a p e s l e u F s e r u t a r e p m e t w o l s e g r e m e l e u f d i b r u t t o n r a e l c r e h t e h w k c e h C p m u p n o i t c e j n i m o r f...

Page 25: ...e v a r T n o i t c e r i d h c t i w s o t e v i t a r e p o n i m e t s y s g n i s r e v e r l e v a r T m e t s y s l e v a r t e r i t n e k c e h C t c e r r o c n o i t a l l a t s n i r e v e...

Page 26: ...utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit Note...

Page 27: ...MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 PAGE 27 SUGGESTED SPARE PARTS MVH 402DSB WITH YANMAR L100EE DEVMK1 ENGINE 1 to 5 Units Qty P N Description...

Page 28: ...PAGE 28 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 MVH 402DSB DECAL PLACEMENT DECAL PLACEMENT...

Page 29: ...NITION SYSTEM DECAL 1 2 920204580 FULLTHROTTLE DECAL 1 NPA 458 3 920202220 FORWARD REVERSE DECAL 1 NPA 222 4 920201580 MULTIQUIP LOGO DECAL 1 5 920206370 OPERATIONAL CAUTION DECAL 1 NPA 538 6 92010877...

Page 30: ...PAGE 30 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 MVH 402DSB VIBRATING PLATE ASSY VIBRATING PLATE ASSY...

Page 31: ...COPPER PACKING 19X30X1 1 4 953400270 PLUG 1 4X14 10L 1 5 953405260 PACKING 1 4 CU 1 6 939010070 SHOCK ABSORBER 100 4 7 020316130 NUT M16 4 8 030216400 WASHER LOCK M16 4 9 001221655 BOLT 16X75 T 4 10 0...

Page 32: ...PAGE 32 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 MVH 402DSB BASE AND ENGINE ASSY BASE AND ENGINE YANMAR L100A ASSY...

Page 33: ...457212400 BELT COVER LOWER OUT 1 29 001220835 BOLT 8X35 T 4 30 030208200 WASHER LOCK M8 4 31 031108160 WASHER FLAT M8 4 33 001221430 BOLT 14X30 T 4 34 030214350 WASHER LOCK M14 4 35 456437920 WASHER P...

Page 34: ...PAGE 34 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 MVH 402DSB VIBRATOR ASSY VIBRATOR ASSY...

Page 35: ...P 1 7 457445831 ADAPTER PUMP 30L 1 8 951405370 KEY 15X10X39 RR 1 9 456327150 GEAR DRIVE 1 10 080200550 STOP RING S 55 2 11 060105030 OIL SEAL SB 50729 1 12 951404970 KEY 12X8X30 R 1 13 457332420 ECCEN...

Page 36: ...PAGE 36 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 MVH 402DSB VIBRATOR ASSY VIBRATOR ASSY...

Page 37: ...0 CLAMP 15R 1 33 050101050 O RING G 105 3 34 001221025 BOLT 10X25 T 7 35 030210250 WASHER LOCK M10 12 36 001220812 BOLT 8X12 T 1 37 953404600 COPPER PACKING 8X16X2 1 38 455010020 ELBOW 45 15 0404 1 39...

Page 38: ...PAGE 38 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 MVH 402DSB HYDRAULIC SYSTEM ASSY HYDRAULIC SYSTEM ASSY...

Page 39: ...ACER HC 40 1 62 001220612 BOLT 6X12 T 2 63 030206150 WASHER LOCK M6 2 64 506010070 CLAMP TC 150 1 65 954001160 ELBOW 90 PT1 4 PF1 4 4 66 457112470 OIL TANK 1 67 001221030 BOLT 10X30 T 3 68 030210250 W...

Page 40: ...PAGE 40 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 MVH 402DSB CONTROL ASSY CONTROL ASSY...

Page 41: ...ER M24 2 12 025406016 SPRING PIN 6X16 2 13 031116260 WASHER FLAT M16 2 14 020316130 NUT M16 1 15 020416100 NUT M16 H 10 1 16 001220640 BOLT 6X40 T 1 17 020306050 NUT M6 1 18 455434950 SPINDLE 1 19 455...

Page 42: ...PAGE 42 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 MVH 402DSB CONTROL ASSY CONTROL ASSY...

Page 43: ...ASHER FLAT M8 2 53 001220630 BOLT 6X30 1 54 020306050 NUT M6 2 55 031106100 WASHER FLAT M6 2 61 456114840 HANDLE 1 62 456214220 HANDLE GRIP 1 62 456214222 HANDLE GRIP 1 63 456214210 VALVE BRACKET 1 64...

Page 44: ...PAGE 44 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 MVH 402DSB BATTERY ASSY BATTERY ASSY...

Page 45: ...0 NUT M10 2 8 955010020 BATTERY 46B24L 1 9 955404130 BATTERY TERMINAL BE511 1 10 955300220 TERMINAL COVER BLACK 1 11 955404140 BATTERY TERMINAL BE513 1 12 955300210 TERMINAL COVER 1 13 456210660 BATTE...

Page 46: ...PAGE 46 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 YANMAR L100EE DEVMK1 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY...

Page 47: ...31 11466001471 COVER D CRANKCASE 1 INCLUDES ITEMS W 34 11465002100 BEARING MAIN 1 36 11425035150 PIPE L O INLET 1 37 26106080352 BOLT M 8 X 35 PLATED 16 38 10542501690 PLUG M16 2 39 11469901760 CAP W...

Page 48: ...PAGE 48 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 YANMAR L100EE DEVMK1 CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSY...

Page 49: ...15 26856060002 LOCK NUT 6 1 16 11465111660 ARM ASSY EXHAUST 1 18 11425011240 SCREW VALVE ADJUST 1 19 26856060002 LOCK NUT 6 1 20 22242000150 CIRCLIP 15 2 21 11465011340 SEAL VALVE STEM 2 22 1042111137...

Page 50: ...PAGE 50 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 YANMAR L100EE DEVMK1 MUFFLER ASSY MUFFLER ASSY...

Page 51: ...UDES ITEMS W 18 11467413551 MUFFLER ASSY 1 19 11467413511 MUFFLER 1 20 18338213700 COVER MUFFLER 1 21 11497013710 COVER MUFFLER 1 22 11497313710 COVER MUFFLER 1 23 16026001580 BOLT M 6 X 6 10 29 26106...

Page 52: ...PAGE 52 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 YANMAR L100EE DEVMK1 AIR CLEANER ASSY AIR CLEANER ASSY...

Page 53: ...465012560 CLEANER ASSY AIR 1 INCLUDES ITEMS W 4 11465012520 COVER AIR CLEANER 1 5 11465012530 CASE AIR CLEANER 1 6 11425212560 WASHER M 8 SEAL 1 7 11465012590 ELEMENT W PRE FILTER 1 10 11425212550 WIN...

Page 54: ...PAGE 54 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 YANMAR L100EE DEVMK1 CRANKSHAFT PISTON CAMSHAFT ASSY CRANKSHAFT PISTON AND CAMSHAFT ASSY...

Page 55: ...ON W RINGS 1 INCLUDES ITEMS W 29 71497022500 RING SET PISTON 1 35 11469922300 PIN PISTON D 23 1 36 12979222400 CIRCLIP 23 2 37 71465023100 ROD ASSY CONNECTING 1 INCLUDES ITEMS W 40 12406023100 BUSH PI...

Page 56: ...PAGE 56 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 YANMAR L100EE DEVMK1 LUB OILPUMP AND GOVERNOR ASSY LUB OIL PUMP AND GOVERNOR ASSY...

Page 57: ...Y GOVERNOR 1 19 22322030200 TAPER PIN 3 X 20 1 20 22322030200 TAPER PIN 3 X 20 1 21 71468561700 GOVERNOR ASSY 1 27 11477061520 BEARING NEEDLE 2 28 11477061600 SEAL OIL 1 29 11477061610 WASHER THRUST 1...

Page 58: ...PAGE 58 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 YANMAR L100EE DEVMK1 COOLING AND STARTING DEVICE ASSY COOLING AND STARTING DEVICE ASSY...

Page 59: ...OLLAR 4 9 11465045330 SEAL FAN CASE 1 10 11437045351 BOLT FAN CASE 4 11 11466076052 RECOIL STARTER D ASSY 1 INCLUDES ITEMS W 12 11466076251 RECOIL ASSY 1 INCLUDES ITEMS W 13 11488076520 REEL RECOIL 1...

Page 60: ...PAGE 60 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 YANMAR L100EE DEVMK1 FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY...

Page 61: ...IVERY 2 17 11425051600 LEVER ASSY CONTROL 1 18 11425051640 SEAT A SPRING 1 19 11425051650 SEAT B SPRING 1 20 22351020006 SPRING PIN 2 X 6 2 21 22351030008 SPRING PIN 3 X 8 2 22 71465653101 VALVE ASSY...

Page 62: ...PAGE 62 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 YANMAR L100EE DEVMK1 FUELTANK AND FUEL LINE ASSY FUEL TANK AND FUEL PIPE ASSY...

Page 63: ...1 INCLUDES ITEMS W 13 11425055130 GASKET 1 14 11429955210 STAY 1 15 11469955230 STAY B FUEL TANK 1 16 11425055300 COCK ASSY FUEL 1 17 24341000150 O RING 1A S 15 0 1 INCLUDES ITEMS W 18 11465159802 PIP...

Page 64: ...PAGE 64 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 YANMAR L100EE DEVMK1 STARTING MOTOR AND DYNAMO ASSY STARTING MOTOR AND DYNAMO ASSY...

Page 65: ...11485016 PINION ASSY 1 12 11438177151 HOUSING ASSY GEAR 1 13 11437177170 COVER KIT DUST 1 14 11437177180 SHIFT LEVER KIT 1 15 12429877020 SWITCH MAGNET 1 16 12419577770 BOLT THROUGH 2 17 11437179070 B...

Page 66: ...PAGE 66 MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 YANMAR L100EE DEVMK1 TOOL LABEL AND GASKET SET ASSY TOOL LABEL AND GASKET SET ASSY...

Page 67: ...26 71465192620 GASKET SET 1 INCLUDES ITEMS W 27 11465101330 GASKET CYLINDER HEAD CMP 1 28 11465001380 O RING 1 29 11465001412 GASKET CRANKCASE 1 30 11429901950 O RING 1 31 11425001841 GASKET 1 32 2219...

Page 68: ...hemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 The sender will be notified of any materialreceivedthatisnotacceptable 8 Such material will be held for five workingdaysfromnot...

Page 69: ...MQ MIKASA MVH 402DSB PLATE COMPACTOR PARTS OPERATION MANUAL REV 2 03 30 05 PAGE 69 NOTE PAGE...

Page 70: ...HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP SMAINPHONENUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTSDEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX...

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