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MULTIQUIP Mikasa MVH-304GHB, Parts And Operation Manual

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MULTIQUIP Mikasa MVH-304GHB Parts And Operation Manual Download Page 1

MULTIQUIP INC.....

PARTS DEPARTMENT:

18910 WILMINGTON AVE.

800-427-1244

CARSON, CALIFORNIA 90746 FAX:  800-672-7877
310-537-3700

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-421-1244

800-478-1244

FAX: 310-537-3927

FAX: 310-631-5032

E-mail:[email protected] 

•

 www:multiquip.com

Atlanta  •  Boise  •  Dallas  •  Houston  •  Newark
Montreal, Canada  •  Manchester, UK
Rio De Janiero, Brazil  •  Guadalajara, Mexico

Revision #0 (11/25/02)

PARTS AND OPERATION  MANUAL

Reversible Plate

Compactor

Model MVH-304GHB

© COPYRIGHT 2002, MUL

TIQUIP INC

.

Summary of Contents for Mikasa MVH-304GHB

Page 1: ...CAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Br...

Page 2: ...PAGE 2 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02...

Page 3: ...DEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 53...

Page 4: ...lumn 28 Suggested Spare Parts 29 Decal Placement 30 31 Vibrating Plate Assembly 32 33 Base and Engine Assembly 34 37 Vibrator Assembly 38 41 Hydraulic System Assembly 42 43 Control Handle Assembly 44...

Page 5: ...ts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 787...

Page 6: ...CAUTION You CAN be injured if you do not follow directions HAZARD SYMBOLS Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVE...

Page 7: ...ratory Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your reversible plate compact...

Page 8: ...flow of the air is restricted Iftheairflowisrestricted itwillcauseseriousdamagetothe reversible plate compactor or engine and may cause injury to people and property Remember the vibration roller s en...

Page 9: ...machine parts hook and vibration insulator are not damaged and screws are not loosened or lost Always make sure crane or lifting device has been properly secured to the hook of guard frame on compacto...

Page 10: ...304GHB OPERATION AND SAFETY DECALS Figure 1 Operation and Safety Decals Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor Should any of these decals be...

Page 11: ...0 0 5 1 z o l f 7 0 5 S N O I T A C I F I C E P S E N I G N E 2 e l b a T e n i g n E l e d o M 2 X M S 1 K 0 4 3 X G A D N O H e p y T V H O r e d n i l y C e l g n i S e k o r t s 4 d e l o o c r i...

Page 12: ...MANUAL REV 0 11 25 02 MVH 304GHB DIMENSIONS Figure 2 MVH 304GHB Reversible Plate Compactor Dimensions S N O I S N E M I D 3 E L B A T F E R S N O I S N E M I D A m c 6 4 3 1 n i 3 5 B m c 1 6 n i 4 2...

Page 13: ...edfromthevibratingplate Theheavier the plate the more compaction force it generates ReversibleVibratory Plates Reversiblevibratoryplateshavetwoeccentricweightsthatallow asmoothtransitionforforwardandr...

Page 14: ...the machine with crane or other lifting device 5 Stopper Locksthehandleinplaceintheupwardposition forstowing 6 Engine This plate compactor uses a HONDA GX340K1SMX2 engine Refer to the owner s manual...

Page 15: ...plug once a week 9 Muffler Used to reduce noise and emissions Enginecomponentscangenerateextremeheat To prevent burns DO NOT touch these areas whiletheengineisrunningorimmediatelyafteroperating NEVER...

Page 16: ...e while refueling DONOTattempttorefuelthecompactor if the engine is hot or running e p y T l i O 4 e l b a T n o s a e S e r u t a r e p m e T e p y T l i O r e m m u S r e h g i H r o C 5 2 0 3 W 0 1...

Page 17: ...ld engine 4 Placethechoke lever Figure12 in the CLOSED position if starting a warm engine or the temperature is warm Figure 11 Engine Choke Lever Open Figure 12 Engine Choke Lever Closed This section...

Page 18: ...r Closed TRAVELING Makesuretofollowallsafetyrulesreferencedin thesafetysectionofthismanualbeforeoperating compactor Keepworkareaclearofdebrisand other objects that could cause damage to the compactoro...

Page 19: ...actorlaterally holdthehandgripfirmlyand swingcompactor Donotswingcompactorwhilegrippingthe travel lever STOPPING 1 Return the throttle lever to the START position Allow the machine to cool down for 2...

Page 20: ...at the machine is shut off before machine is lifted 5 Use reliable cable for lifting 6 Always lift the machine vertically and keep the machine away from workers and animals 7 Do not lift the machine h...

Page 21: ...l p e R l e v e l t n e m e c a l p e R l i O e n i g n E o t 0 5 y r e v e n e h t s r u o h 5 2 t s r i f r e t f A s r u o h 0 0 1 g n i n a e l C r e t l i F r i A s r u o h 0 0 1 y r e v E k c e...

Page 22: ...es on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm2 through the filter elementfromtheaircleanercaseside NEVER brushoffdirt Brushingwillforcedirtintothef...

Page 23: ...clockwise so that theV belt goes back on Checking and Replacing theV Belt and Clutch 1 After200hoursofoperation removethebeltcovertocheck the V belt tension Figure 26 Tension is proper if the belt ben...

Page 24: ...the oil tank Apply seal tape or Roctite 575 to thread portion 4 Fill tank with hydraulic oil Capacity About 2 500 cc Use ShellTellus Oil 46 or equivalent 5 After filling tank temporarily install cover...

Page 25: ...d n a m e t s y s l e u f h s u l F l e u f f o e p y t t c e r r o c h t i w m e t s y s l e u f n i t s u d r o r e t a W m e t s y s l e u f h s u l F y t r i d r e n a e l c r i A r e n a e l c r...

Page 26: ...r r o c h t i w g u l p k r a p s y t r i D g u l p k r a p s e c a l p e r r o n a e l C e v i t c e f e d l i o c n o i t i n g I l i o c n o i t i n g i e c a l p e R s t a e h r e v o e n i g n E...

Page 27: ...a b r o d r a w r o f s l e v a r T n o i t c e r i d h c t i w s o t e v i t a r e p o n i m e t s y s g n i s r e v e r l e v a r T m e t s y s l e v a r t e r i t n e k c e h C t c e r r o c n o i...

Page 28: ...Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column MAll parts with the same s...

Page 29: ...PARTS MVH 304GHB1TO 5 UNITSWITH HONDA GX340K1SMX2ENGINE Qty P N Description 5 17210ZE3505 ELEMENT AIR CLEANER 5 17218ZE3505 FILTER OUTER 5 9807956846 SPARK PLUG HONDA 1 17620ZH7023 CAP FUEL TANK HONDA...

Page 30: ...PAGE 30 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 MVH 304GHB DECAL PLACEMENT DECAL PLACEMENT...

Page 31: ...2 PAGE 31 MVH 304GHB DECAL PLACEMENT DECAL PLACEMENT NO PART NO PART NAME QTY REMARKS 1 TBD IGNITION SYSTEM DECAL 1 2 NPA455 FULLTHROTTLE DECAL 1 3 NPA222 FORWARD REVERSE DECAL 1 4 TBD MULTIQUIP LOGO...

Page 32: ...PAGE 32 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 MVH 304GHB VIBRATING PLATE ASSY VIBRATING PLATE ASSY...

Page 33: ...3402930 COPPER PACKING 19X30X1 1 4 953405270 PLUG 1 4X14 13L 1 5 953405260 PACKING 1 4 CU 1 6 939010070 SHOCK ABSORBER 100 4 7 020316130 NUT M16 4 8 030216400 WASHER16 4 9 001221645 BOLT 16X45 T 4 10...

Page 34: ...PAGE 34 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 MVH 304GHB BASE AND ENGINE ASSY BASE AND ENGINE ASSY...

Page 35: ...456445120 COVER SEAL 125D 1 12 456445721 SPACER 25 32 21 1 13 456335600 CLUTCH AY W FAN 1 14 951400110 KEY 7X7X35 1 15 455444350 WASHER CLUTCH 1 16 030208200 WASHER M8 1 17 001220825 BOLT 8X25 T 1 18...

Page 36: ...PAGE 36 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 MVH 304GHB BASE AND ENGINE ASSY BASE AND ENGINE ASSY...

Page 37: ...42 456334630 PUMP COVER 1 43 001520816 SOCKET HEAD BOLT 8X16 T 2 45 456334860 GUARD PIPE 1 46 001221020 BOLT 10X20T 1 47 030210250 WASHER M10 2 48 001221030 BOLT 10X30T 1 49 020310080 NUT M10 1 55 030...

Page 38: ...PAGE 38 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 MVH 304GHB VIBRATOR ASSY VIBRATOR ASSY...

Page 39: ...EY 15X10X39 RR 1 9 456327150 GEAR DRIVE 1 10 080200550 STOP RING S 55 2 11 060105030 OIL SEAL SB 50729 1 12 951404970 KEY 12X8X30 R 1 13 456327170 ECCENTRICROTOR 4 14 009120301 SOCKET HEAD BOLT 16X40T...

Page 40: ...PAGE 40 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 VIBRATOR ASSY MVH 304GHB VIBRATOR ASSY...

Page 41: ...05 3 34 001221025 BOLT 10X25T 9 35 030210250 WASHER M10 12 36 001220812 BOLT 8X12 T 1 37 953404600 COPPER PACKING 8X16X2 1 38 455010020 ELBOW 45 15 0404 1 39 031110160 WASHER M10 10 40 457332430 FLANG...

Page 42: ...PAGE 42 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 MVH 304GHB HYDRAULIC SYSTEM ASSY HYDRAULIC SYSTEM ASSY...

Page 43: ...PTC 150 1 14 954001160 ELBOW 90 PT1 4 PF1 4 4 16 456114080 OILTANK 1 18 456335830 COVER SLIDE OIL TANK 1 20 001220620 BOLT 6X20 T 6 21 030206150 WASHER M6 6 22 031106100 WASHER M6 6 23 954001280 ELBOW...

Page 44: ...PAGE 44 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 MVH 304GHB CONTROL HANDLE ASSY CONTROL HANDLE ASSY...

Page 45: ...1 15 020416100 NUT M16 H 10 1 16 001220640 BOLT 6X40 T 1 17 020306050 NUT M6 1 18 455434950 SPINDLE 1 19 455010030 KNOB 1 20 939010060 SHOCK ABSORBER 60 1 21 020410060 NUT M10 H 6 1 22 020412070 NUT...

Page 46: ...PAGE 46 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 MVH 304GHB CONTROL HANDLE ASSY CONTROL HANDLE ASSY...

Page 47: ...10 VALVE BRACKET 1 64 032112220 CONICAL SPRINGWASHER M12 2 65 456451400 WASHER 12 2 27 0 6T 2 66 456337400 TRAVEL LEVER 1 67 608010090 BUSHING MB2015DU 2 68 457332480 GRIP TRAVEL LEVER 1 69 020412070...

Page 48: ...PAGE 48 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 AIR CLEANER ASSY AIR CLEANER ASSY...

Page 49: ...ELEMENT AIR CLEANER 1 3 17218ZE3505 FILTER OUTER 1 4 17231ZE3W00 COVER AIR CLEANER 1 5 17232891000 GROMMET AIR CLEANER 1 6 17235ZH9N00 NOSE MUFFLER 1 7 17238ZE2310 COLLAR AIR CLEANER 2 8 17239ZE1000...

Page 50: ...PAGE 50 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 CAMSHAFT ASSY CAMSHAFT ASSY...

Page 51: ...2000 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE IN 1 8 14721ZE3000 VALVE EX 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER IN VALV...

Page 52: ...PAGE 52 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 PISTON ASSY PISTON ASSY...

Page 53: ...0 25 1 1 13012ZE3003 RING SET PISTON OS 0 50 1 1 13013ZE3003 RING SET PPISTON 0 75 1 2 13101ZE3W00 PISTON STANDARD 1 2 13102ZE3W00 PISTON OS 0 25 1 2 13103ZE3W00 PISTON OS 0 50 1 2 13104ZE3W00 PISTON...

Page 54: ...PAGE 54 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 CRANKCASE COVER ASSY CRANKCASE COVER ASSY...

Page 55: ...15600735003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEMS W 7 15625ZE1003 GASKET OIL FILLER CAP 1 8 15625ZE1003 GASKET OIL FILLER CAP 1 9 16510ZE3000 GOVERNOR ASSEMBLY 1 INCLUDES ITEMS W 10 16511ZE8000 WEI...

Page 56: ...PAGE 56 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 CRANKSHAFT ASSY CRANKSHAFT ASSY...

Page 57: ...EV 0 11 25 02 PAGE 57 HONDA GX340K1SMX2 CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZE3601 CRANKSHAFT Q TYPE 1 INCLUDES ITEMS W 5 13351ZE3010 WEIGHT BALANCER 1 6 90756ZE260...

Page 58: ...PAGE 58 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 CYLINDER BARREL ASSY CYLINDER BARREL ASSY...

Page 59: ...4 32197ZE2003 SUB HARNESS 1 USE UP TO ENGINE SN 2639737 5 90013883000 BOLT FLANGE 6X12 CT200 1 USE UP TO ENGINE SN 2639737 6 90131896650 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2X17X0 8 1 9 91201ZE3...

Page 60: ...PAGE 60 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 CYLINDER HEAD ASSY CYLINDER HEAD ASSY...

Page 61: ...4 12216ZE2300 CLIP VALVE GUIDE 1 5 12251ZE3W00 GASKET CYLINDER HEAD 1 6 12310ZE3791 COVER HEAD 1 7 12315ZE3840 TUBE BREATHER 1 8 12391ZE2020 GASKET CYLINDER HEAD COVER 1 10 90014ZE2000 BOLT HEAD COVE...

Page 62: ...PAGE 62 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 FAN COVER ASSY FAN COVER ASSY...

Page 63: ...1 16731ZE2003 CLIP TUBE 1 2 19610ZE3010ZA COVER FAN R8 BRIGHT RED 1 3 19631ZE3W00 SHROUD 1 4 32197ZH8003 SUB HARNESS 1 USE UP TO ENGINE SN 2639737 5 36100ZE1015 SWITCH ASSEMBLY ENGINE STOP 1 USE UP T...

Page 64: ...PAGE 64 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 FLYWHEEL ASSY FLYWHEEL ASSY...

Page 65: ...SY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE3000 FAN COOLING 1 2 28450ZE3W11 PULLEY STARTER SCREEN GRID 1 4 31100ZE3701 FLYWHEEL 1 6 90201ZE3V00 NUT SPECIAL 16MM 1 1 USE FROM ENGINE SN...

Page 66: ...PAGE 66 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 FUELTANK ASSY FUEL TANK ASSY...

Page 67: ...00 JOINT FUEL TANK 1 3 17510ZE3010ZA TANK FUEL NH31 MCKINLEY WHITE 1 3 17510ZE3010ZD TANK FUEL T34 SIMPSON BLUE 1 5 17620ZH7023 CAP FUEL FILLER 1 INCLUDES ITEMS W 6 17631ZH7003 GASKET FUEL FILLER CAP...

Page 68: ...PAGE 68 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 IGNITION COIL ASSY IGNITION COIL ASSY...

Page 69: ...69 HONDA GX340K1SMX2 IGNITION COIL ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE2023 COIL ASSEMBLY IGNITION 1 2 30700ZE1013 CAP ASSEMBLY NOISE SUPPRESSOR 1 4 31512ZE2000 GROMMET...

Page 70: ...PAGE 70 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 CARBURETOR ASSY CARBURETOR ASSY...

Page 71: ...9696 9 16100ZE3V01 CARBURETOR ASSEMBLY BE80B B 1 USE UP TO ENGINE SN 2519695 10 16124ZE0005 SCREW THROTTLE STOP 1 11 16166ZE3W50 NOZZLE MAIN 1 12 16172ZE3W10 COLLAR SET 1 13 16173001004 GASKET FUEL ST...

Page 72: ...PAGE 72 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 MUFFLER ASSY MUFFLER ASSY...

Page 73: ...MUFFLER 1 3 18323ZE3W40 PROTECTOR EX PIPE 1 4 18330ZE2W00 PIPE EX 1 5 18331ZE3810 CAP MUFFLER 1 6 18333ZF6W01 GASKET EX PIPE 1 6 18333ZK6Y00 GASKET EX PIPE WACKER 1 8 18355ZE3010 ARRESTER SPARK 1 9 18...

Page 74: ...PAGE 74 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 RECOIL STARTER ASSY RECOIL STARTER ASSY...

Page 75: ...ASE RECOIL STARTER R8 BGHT RED 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHE...

Page 76: ...PAGE 76 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 CONTROL ASSY CONTROL ASSY No drawing available from Engine Manufacturer NOTE...

Page 77: ...16570ZE3W20 CONTROL ASSEMBLY REMOTE 1 8 16571ZE3W00 LEVER CONTROL 1 9 16574ZE1000 SPRING LEVER 1 10 16575ZE2W00 WASHER CONTROL LEVER 1 11 16576891000 HOLDER CABLE 1 12 16589ZE1000 SPACER CONTROL LEVE...

Page 78: ...PAGE 78 MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 HONDA GX340K1SMX2 LABELS ASSY LABELS ASSY...

Page 79: ...AL REV 0 11 25 02 PAGE 79 HONDA GX340K1SMX2 LABELS ASSY LABELS ASSY NO PART NO PART NAME QTY REMARKS 1 87521ZE3W01 EMBLEM 1 3 87522ZH9000 LABEL CAUTION 1 4 87528ZE2810 MARK CHOKE EXTERNAL 1 6 87532ZH8...

Page 80: ...hemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 The sender will be notified of any materialreceivedthatisnotacceptable 8 Such material will be held for five workingdaysfromnot...

Page 81: ...MQ MIKASA MVH 304GHB PLATE COMPACTOR PARTS OPERATION MANUAL REV 0 11 25 02 PAGE 81 NOTE PAGE...

Page 82: ...or Multiquip Inc by MIKASA SANGYO CO LTD Tokyo Japan HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 o...

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