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OperatiOn and parts Manual

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

 SERIES

MODEL MVC88VTH 

MODEL MVC88VTHW

ONE-WAY pLATE COMpACTOR

(HONDA GX160UT2QMX2 GASOLINE ENGINE)

Revision #2 (12/09/13)

Summary of Contents for Mikasa MVC88VTH

Page 1: ...Operation and Parts Manual THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES SERIES MODEL MVC88VTH MODEL MVC88VTHW ONE WAY plate compactor HONDA GX160UT2QMX2 GASOLINE ENGINE Revision 2 12 09 13...

Page 2: ...page 2 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 proposition 65 warning...

Page 3: ...MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 page 3 notes...

Page 4: ...ings Body Assembly 28 31 Vibrator Assembly 32 33 Transport Wheel Assembly 34 35 Sprinkler Assembly 36 37 Urethane Plate Assembly 38 39 Nameplate and Decals 40 41 Honda GX160UTQMX2 Engine Component Dra...

Page 5: ...e safety messages specifically address the level of exposure to the operator and are preceded by one of four words dangeR WaRning CauTiOn or nOTiCe saFeTy syMbOLs dangeR Indicates a hazardous situatio...

Page 6: ...ools etc that would constitute a hazard while the equipment is in operation NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessar...

Page 7: ...colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air neVeR operate this equipment in any enclosed or narrow area where free...

Page 8: ...a possibility that the battery will explode dO nOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into conta...

Page 9: ...for proper disposal of any electrical components waste or oil associated with this equipment When the life cycle of this equipment is over remove battery and bring to appropriate facility for lead rec...

Page 10: ...apacity 13 7 qt 13 0 liters Anti Vibration Handle Yes Lubricating Oil in Vibration Case 6 7 fl oz 200 cc Table 2 Engine Specifications Engine Make HONDA Engine Model GX160UT2QMX2 Engine Type Air coole...

Page 11: ...12 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 dimensions Table 3 Dimensions REF DES IN MM A 24 5 622 B 22 5 571 C 43 5 1 105 D 36 0 914 E 19 7 500 Figure 1 Dimensions A B...

Page 12: ...anular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate Frequency Speed The compactor s vibrating plate produces a...

Page 13: ...water to the water tank 5 WaterTank VTHW only Holds 13 7 quarts of water removable no tools required 6 Vibrating Plate A flat open plate made of durable cast iron construction used in the compacting o...

Page 14: ...is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the eng...

Page 15: ...heck the oil level shown on the dipstick 4 If the oil level is low Figure 5 fill to the edge of the oil filler hole with the recommended oil type as listed in Table 4 Reference Table 2 for maximum eng...

Page 16: ...ely Figure 9 Drive Belt Inspection M ikasa VIBRATOR REMOVE REMOVE V BELT COVER V BELT GLAZED OIL SOAKED BROKEN CORD FAILURE CRACKS MISSING RUBBER SIDEWALL WEAR WORN BACK COVER inspection V BeltTension...

Page 17: ...compactor until the Safety General Information and Inspection sections of this manual have been read and thoroughly understood startup 3 Place the choke lever Figure 14 in the CLOSED position if star...

Page 18: ...1 through 6 Figure 17 Choke Lever Open 8 Before the compactor is placed in to operation run the engine for several minutes Check for fuel leaks and noises that would associate with a lose component NO...

Page 19: ...t work as efficiently on clay or soils that have a high moisture content level If the soil has a high moisture level dry soil to appropriate moisture content level or carry out compaction twice CAUTIO...

Page 20: ...nnect the spark plug wire from the spark plug and secure away from the engine before performing maintenance or adjustments on the machine WARNING Some maintenance operations may require the engine to...

Page 21: ...ery 3 Months or 25 hrs Every 6 Months or 50 hrs Every Year or 100 hrs Every 2 Years or 200 hrs Engine Oil CHECK X CHANGE X Air Cleaner CHECK X CHANGE X 1 All Nuts and Bolts Re tighten If Necessary X S...

Page 22: ...mm 16mm 18mm 20mm 4T 70 150 300 500 750 1 100 1 400 2 000 6 8T 100 250 500 800 1 300 2 000 2 700 3 800 11T 150 400 800 1 200 2 000 2 900 4 200 5 600 100 6mm 300 350 8mm 650 700 10mm In case counter pa...

Page 23: ...ge adjust spark plug gap to 0 028 0 031 inch 0 7 0 8 mm NOTICE Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and f...

Page 24: ...3 Remove the 4 mm screw from the spark arrestor then remove the spark arrester Figure 27 Spark Arrester Removal SPARK ARRESTER DEFLECTOR MUFFLER PROTECTOR 5MM SCREW 4 4MM SCREW 3 4MM SCREW 1 maintena...

Page 25: ...es not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order qT...

Page 26: ...engine 1 to 5 units Qty P N Description 3 070100332 V BELT 5 0650140480 SPARK PLUG 1 28462ZH8003 ROPE RECOIL STARTER 5 17210ZE1517 ELEMENT AIR CLEANER 1 17620Z4H020 CAP FUEL TANK 1 17672Z4H000 FUEL FI...

Page 27: ...12 09 13 body assy 1 2 2 64 13 15 16 19 14 5 6 9 31 31 34 34 35 35 36 36 32 32 33 10 11 12 7 7 17 18 21 22 25 26 26 26 27 27 28 27 28 28 20 23 24 29 6 8 3 4 4 3 EG 41 42 43 43 44 45 45 38 61 62 51 63...

Page 28: ...350 EARTH WIRE 1 1 18 416910100 CLUTCH ASSY 1 18 1 416464490 CLUTCH DRUM 1 1 18 2 416351320 CLUTCH SHOE AND BOSS ASSY 1 18 3 080200300 STOP RING S30 1 18 4 080600550 STOP RING AR55 1 18 5 042006006 BE...

Page 29: ...13 body assy CONTINUED 1 2 2 64 13 15 16 19 14 5 6 9 31 31 34 34 35 35 36 36 32 32 33 10 11 12 7 7 17 18 21 22 25 26 26 26 27 27 28 27 28 28 20 23 24 29 6 8 3 4 4 3 EG 41 42 43 43 44 45 45 38 61 62 5...

Page 30: ...09120407 SUNK HEAD BOLT 10X20 2 51 955010311 TACH HOUR METER 1 52 001220510 BOLT 5X10 2 53 030205130 WASHER LOCK M5 2 54 58151 WASHER FLAT M5 2 55 959026822 RUBBER TUBE 1 56 955010310 CURL CORD 1 57 5...

Page 31: ...page 32 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 vibrator assy 1 2 3 12 14 16 15 13 8 4 4 5 6 9 7 9 10 11 10 11...

Page 32: ...6218390 ECCENTRIC ROTATOR 1 4 040406211 BEARING 6211 2 5 416338909 CASE COVER R 1 6 416338919 CASE COVER L 1 7 416349930 BELT COVER GUARD 1 8 060203030 OIL SEAL 1 9 050101000 O RING 2 10 014208020 BOL...

Page 33: ...VC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 transport wheel assy 21 31 31 32 32 22 71 72 33 34 36 55 58 59 20 70 61 61 62 56 63 57 36 36 37 38 39 35 41 42 43 44 45 52 53 47...

Page 34: ...2 39 020310080 NUT M10 2 41 416218830 AXLE TRANSPORT WHEEL 1 42 959301000 WHEEL 2 43 952400130 SPACER 2 44 020108060 NUT M8 2 45 030208200 WASHER LOCK M8 2 47 939010270 STOPPER RUBBER 1 48 020108060 N...

Page 35: ...page 36 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 sprinkler assy 1 3 10 11 A 12 12 13 4 5 7 7 8 9 6 2...

Page 36: ...W 1 033910050 WASHER 14 5X30X1 6 1 2 953406390 PACKING 13X28X2 1 3 954403241 COCK PT 1 4 1 4 416338930 SPRINKLING PIPE 1 5 416338940 PIPE HOLDER L 1 6 416452750 PIPE HOLDER R 1 7 001220825 BOLT 8X25...

Page 37: ...page 38 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 URETHANE plate assy 2 1 3 6 4 5 7...

Page 38: ...39 URETHANE plate assy NO PART NO PART NAME QTY REMARKS 1 416352080 HANGER URETHANE PLATE 1 2 001221230 BOLT 12X30 2 3 012012030 WASHER LOCK M12 2 4 416352090 PLATE URETHANE PLATE 1 5 011208035 BOLT 8...

Page 39: ...page 40 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 A C 18 16 11 19 3 4 20 15 21 1 14 B A C B 2 17 nameplate and Decals assy...

Page 40: ...DECAL MIKASA MARK 120X60 1 4 920105070 DECAL MIKASA MARK 125MM 1 11 920217430 PLATE SERIAL NO 88VTH 1 11 920217440 PLATE SERIAL NO 88VTHW 1 14 920210330 DECAL EC NOISE REQ LWA105 1 15 920208350 DECAL...

Page 41: ...page 42 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine CYLINDER HEAD ASSY 4 14 7 6 10 10 10 15 12 12 14 14 8 14 11 11 2 3 1 13 5 13...

Page 42: ...LINDER 1 INCLUDES ITEMS W 4 12216ZE5300 CLIP VALVE GUIDE 1 5 12251ZL0003 GASKET CYLINDER HEAD 1 6 12310Z4M000 COVER CP HEAD 1 7 12391ZE1000 PACKING HEAD COVER 1 8 15721ZH8000 TUBE BREATHER 1 10 900138...

Page 43: ...page 44 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine CYL barrel ASSY 14 11 11 13 16 15 1 9 9 18 8 17 21 19 19 17 5 4 7 12 4 6 6 3...

Page 44: ...Z4M000 HOLDER GOVERNOR WEIGHT 1 6 16513ZE1000 PIN GOVERNOR WEIGHT 2 7 16531Z4M000 SLIDER GOVERNOR 1 8 16541Z4M000 SHAFT GOVERNOR ARM 1 9 90131ZE1000 BOLT DRAIN PLUG 2 11 90601ZE1000 WASHER DRAIN PLUG...

Page 45: ...page 46 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine Crankcase cover ASSY 3 8 8 7 6 4 2 10 9 9 9 9 9 11 5...

Page 46: ...SY CRANKCASE 1 INCLUDES ITEMS W 3 11381ZH8801 GASKET CRANKCASE 1 4 15600Z0T810 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 5 15600Z0T820 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 6 15625Z0T800 PACKING OIL FIL...

Page 47: ...page 48 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine Crankshaft ASSY 8 1...

Page 48: ...W PLATE COMPACTOR operation and parts manual rev 2 12 09 13 page 49 honda GX160UT2QMX2 engine Crankshaft ASSY NO PART NO PART NAME QTY REMARKS 1 13310Z4M800 CRANK SHAFT COMPLETE 1 8 90745ZE1600 KEY 4...

Page 49: ...page 50 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine PISTON ASSY 1 6 2 3 6 5 5 4...

Page 50: ...GX160UT2QMX2 engine PISTON ASSY NO PART NO PART NAME QTY REMARKS 1 13010Z4M801 RING SET PISTON STD 1 2 13101Z4M800 PISTON STD 1 3 13111Z4M000 PIN PISTON 1 4 13200Z4M000 ROD AY CONNECTING 2 INCLUDES IT...

Page 51: ...page 52 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine CAMSHAFT ASSY 12 9 8 5 7 2 3 1 3 5 11 10 10 6 4 4 16 6 16 15 15 14...

Page 52: ...14410Z4M000 ROD CP PUSH 2 4 14431ZE1000 ARM VALVE ROCKER 2 5 14441ZE1010 VALVE LIFTER 2 6 14451ZE1013 PIVOT ROCKER ARM 2 7 14568ZE1000 SPRING WEIGHT RETURN 1 8 14711Z4M000 VALVE INTAKE 1 9 14721Z4M000...

Page 53: ...page 54 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine RECOIL STARTER ASSY 15 16 11 13 2 8 3 1 4 4 9 9 5 12 6 7...

Page 54: ...003ZD CASE CP STARTER 1 3 28421Z0T003 REEL RECOIL STARTER 1 4 28422ZH8801 RATCHET STARTER 2 5 28431ZH8801 PLATE FRICTION 1 6 28433ZH8801 RATCHET GUIDE 1 7 28441ZH8801 FRICTION SPRING 1 8 28442ZH8003 S...

Page 55: ...page 56 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine FAN COVER ASSY 15 8 4 10 16 17 18 15 1 15 15 12...

Page 56: ...COVER COMPLETE 1 4 19611Z4M810 PLATE CP SIDE OIL ALERT 1 8 19630Z4M000 SHROUD COMPLETE 1 10 34150ZH7013 ALERT UNIT OIL 1 12 35120Z0T851 SWITCH AY E G STOP 1 15 90013883000 FLANGE BOLT 6X12 6 16 900228...

Page 57: ...ge 58 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine CARBURETOR ASSY 6 11 1 1 25 21 22 23 1 1 1 4 7 8 13 12 29 24 16 2 43 26 9 18 20 30 10 15 14 17 3...

Page 58: ...TOR ASSY 1 INCLUDES ITEMS W 11 16124ZE0005 SCREW THROTTLE STOP 1 12 16166Z4M911 NOZZLE MAIN 1 13 16173001004 PACKING CUP 1 14 16211Z4M000 INSULATOR CARBURETOR 1 15 16212ZH8800 PACKING INSULATOR 1 16 1...

Page 59: ...page 60 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine AIR CLEANER ASSY 4 2 3 10 5 6 1 12 9 7 7 8 11 11 13...

Page 60: ...NT 1 INCLUDES ITEMS W 3 17218ZE1507 OUTER ELEMENT 1 4 17231Z4M010 COVER AIR CLEANER 1 5 17232891000 GROMET AIR CLEANER 1 6 17235Z4M830 NOSE SILENCER 1 7 17238ZE7010 COLLAR AIR CLEANER 2 8 17239ZE1000...

Page 61: ...page 62 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine MUFFLER ASSY 3 11 6 12 12 14 14 14 14 19 13 9 21 7 15...

Page 62: ...20Z4M000 PROTECTOR CP MUFFLER STD 1 6 18340ZE1010 DEFLECTOR CP 1 7 18355ZE1000 ARRESTER SPARK 1 9 18381Z0T801 GASKET MUFFLER 1 11 18522ZE1000 GUIDE MUFFLER 1 12 90002Z0T800 SCREW TAPPING 4X8 2 13 9001...

Page 63: ...page 64 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine FUEL tANK ASSY 10 12 12 1 2 8 7 15 16 17 16 17 9 13 5 14...

Page 64: ...INT FUEL TANK 1 5 17631Z0T801 PACKING FUEL FILLER CAP 1 7 90004ZH7003 FLANGE BOLT 6X29 1 8 91353671004 O RING 14MM 1 9 9405006000 FLANGE NUT 6MM 2 10 91424Z4M003 TUBE FUEL 4 5X145 1 12 950024080008 CL...

Page 65: ...page 66 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine FLYWHEEL ASSY 9 2 5 1 4...

Page 66: ...rev 2 12 09 13 page 67 honda GX160UT2QMX2 engine FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 13331357000 WOODRUFF KEY 25X18 1 2 19511ZE1000 COOLING FAN 1 4 28451ZH8801 STARTER PULLEY 1 5 31110Z4M...

Page 67: ...page 68 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine IGNITION COIL ASSY 2 1 9 12 12...

Page 68: ...al rev 2 12 09 13 page 69 honda GX160UT2QMX2 engine IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500Z0T802 COIL ASSY IGNITION 1 2 30700Z0T811 CAP ASSY NOISE SUPPRESSOR 1 9 36101ZE1010 CORD...

Page 69: ...page 70 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine CONTROL ASSY 21 21 27 14 16 17 28 15 25 19 26 8 22 30 5 9 7 18 11 12 13 24 3...

Page 70: ...1Z4M000 LEVER CONTROL 1 12 16574ZE1000 LEVER SPRING 1 13 16575ZH8000 WASHER CONTROL LEVER 1 14 16576891000 HOLDER CABLE 1 15 16578ZE1000 SPACER CONTROL LEVER 1 16 16580Z4M810 BASE CP CONTROL 1 17 1658...

Page 71: ...page 72 MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 honda GX160UT2QMX2 engine DECALS 3 14 15 16 17 18 19 12 13 4 5...

Page 72: ...0 1 4 87528Z4M000 MARK CHOKE 1 5 87532ZH7000 MARK THROTTLE INDICATION 1 12 87516Z4H010 MARK OP CAUTION ENGLISH 1 13 87539Z4M000 MARK EX CAUTION ENGLISH 1 14 87516Z4H801 MARK OP CAUTION FR 1 15 87519Z4...

Page 73: ...per products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instru...

Page 74: ...MVC88VTH VTHW PLATE COMPACTOR operation and parts manual rev 2 12 09 13 page 75 notes...

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