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INSTALLATION/OPERATION MANUAL

MIRATRON WIRELESS

REMOTE CONTROL RADIO

MAYCO MODEL C30HDZ

THIS MANUAL MUST ACCOMPANY 

THE EQUIPMENT AT ALL TIMES.

Revision #0 (09/09/09)

Summary of Contents for MAYCO C30HDZ

Page 1: ...INSTALLATION OPERATION MANUAL MIRATRON WIRELESS REMOTE CONTROL RADIO MAYCO MODEL C30HDZ THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES Revision 0 09 09 09 ...

Page 2: ...rview 4 Specifications 5 Care And Handling 6 Parts 7 Antenna Mounting 7 8 Mounting Bracket Installation 9 Receiver Mounting 10 Throttle Cable Removal 11 Control Box Removal 12 Cable Installation 13 Wiring Diagram 14 Transmitter Receiver 15 16 Troubleshooting 17 System Wiring Diagram 18 ...

Page 3: ...all not extend to ordinary wear and tear or to normally replaceable components e g batteries During the warranty period Miratron may repair or replace in its sole discretion any product suffering from a warranty defect and returned freight prepaid by buyer with no charge to buyer for any warranty repair or replacement The warranty shall remain in full force and effect for such 1 year period provid...

Page 4: ... operation If any problems or malfunctions occur using this product discontinue use immediately and refer to the Troubleshooting Guide in this manual If the problem persists call your equipment dealer immediately for parts and or service NOTICE Disconnect and lock out all power sources before making any wiring connections to the receiver NOTICE Improper operation of the transmitter receiver could ...

Page 5: ...02 928 MHz FHSS ISM Band Direct FM OUR9XCITE Standard 106 dBM Transmitter Range Battery Type Battery Life Standard Battery Life Extended Range LED Indicator CMD16 0138 MQ P N EM98216 300 ft 91 44 meters Line of Sight Standard 1 5 Volt AA Alkaline 4 Standby 80 hrs Transmitt 12 16 hrs Standby 40 hrs Transmitt 6 8 hrs Flashing Battery Good Double Blink Battery Low Enclosure Transmitter High Impact Po...

Page 6: ...sical shock DO NOT expose transmitter to extreme temperatures DO NOT open transmitter enclosure Transmitter contains no serviceable parts Receiver Remove receiver from machine prior to welding on machine DO NOT paint electrical connector Use only factory provided antenna and cabling DO NOT open receiver enclosure except to change radio channel or make adjustments to factory settings Use transmitte...

Page 7: ... from the battery 1 Antenna Mounting Drill a 3 4 hole into the hood on the C30HDZ as shown in Figure 1 1 After hole has been drilled deburr hole opening 2 Tilt the engine hood slightly forward to gain access to the antenna hole 3 opening Support the hood with a block of wood to maintain the desired access position Insert antenna cable thru 3 4 hole opening in hood Insert BNC end of 4 cable first W...

Page 8: ...enna cable to BNC connector on radio control receiver Antenna Receiver Installation Figure 1 RUBBER GASKET LOCKING FLANGE ANTENNA COAXIAL CABLE ANTENNA END STEP 3 RX4 RAD IO CON TRO L REC EIVE R MIR ATR ON BNC CONNECTOR RECEIVER END RX4 RAD IO CON TRO L REC EIVE R MIR ATR ON LOCKING FLANGE TIGHTEN STEP 4 TIE WRAP PADS INSIDE DATA CABLE A SEE RECEIVER MOUNTING BRACKET INSTRUCTIONS ANTENNA MOUNTING ...

Page 9: ...s shown in Figure 2 Using the bracket as a template mark the holes to be drilled on the 2 frame Drill two 3 8 diameter holes into the frame as shown in Figure 2 3 After both holes have been drilled deburr each hole opening Using a 3 8 X 1 1 2 bolt 2 3 8 lock washer 2 3 8 flat washer 2 and 4 3 8 nut 2 secure the radio receiver mounting bracket to the frame Mounting Bracket Installation Figure 2 ...

Page 10: ...9 RECEIVER MOUNTING Radio Receiver Mounting Using a 1 4 20 x 1 1 4 bolt 2 1 4 lock washer 2 1 4 flat washer 2 1 and 1 4 nut 2 mount the radio control receiver onto the radio receiver mounting bracket as shown in Figure 3 Radio Receiver Mounting Figure 3 ...

Page 11: ...rottle cable to the control box Once jam nut has been loosened pull upward then back on the throttle 3 cable to disengage throttle cable from locking mechanism Throttle Cable Removal Figure 4 NOTICE The removal of the control box may not be required If wiring connections crimping and splicing can be made without removing the box then disregard control box throttle cable removal instructions ...

Page 12: ...h remove the upper bolt Figure 5 that secures 1 the control box bracket to the engine Using a 13 mm wrench remove the lower bolt that secures the control 2 box to the engine V belt cover Position control box so that wire side is facing upwards 3 Control Box Removal Figure 5 CONTROL BOX REMOVAL ...

Page 13: ...5 GROUND Connect this end of the wire to engine chassis ground Insert connector end of data cable into Miratron receiver 6 Remote Control Cable Connections Insert yellow remote control cable Figure 6 into the 2 pin receptacle 1 labled REMOTE OUTLET on the control box Secure yellow remote cable with pressed on tie wrap pads to side of 2 control box as shown in Figure 6 Wire remote control cable to ...

Page 14: ...RES OIL PRESSURE ADD TERMINAL RING 1 3 2 NOTE LEAVE 1 5 INCHES OF WIRE EXPOSED ON CONTROL BOX SIDE 1 RX4 RADIO CONTROL RECEIVER MIR ATRON CONNECT YELLOW REMOTE CABLE TO RECEPTACLE LABELED REMOTE OUTLET RELAY K1 PIN 30 3 BATT OIL TEMPERATURE RED WIRE ADD YELLOW REMOTE CABLE REMOTE WHITE WHITE NO PUMP ON WHITE SPLICE DEUTZ ENGINE CONNECTOR BLACK SPLICE 1 IGNITION SWITCH PRESSED ON TIE WRAPS WIRING D...

Page 15: ...ransmitter can be placed on a belt Pump ON OFF Switch 5 Place this switch in the pump ON position to begin pumping Place the switch in the OFF position to stop pumping Batteries 6 Transmitter requires four AA 1 5V alkaline batteries If rechargable batteries are to be used nickel metal hydride NiMH are recommended Receiver Learn Button Transmitter and receiver must be matched as a pair Perform the ...

Page 16: ...ontrol switch on the control box in the REMOTE ON 3 position Toggle the PUMP ON OFF switch back and forth Verify that engine speed 4 goes from IDLE no pumping to HIGH pumping Transmitter Receiver Figure 7 E STOP POWER ON STATUS PUMP ON OFF PUMP ON OFF SWITCH TRANSMITTER MODEL CDM16 BELT CLIP RX4 RADIO CONTROL RECEIVER MIRATRON LEARN BUTTON RX4 RADIO CONTROL RECEIVER MODEL CDM16 1 5V A L K A L I N ...

Page 17: ...tion of batteries Make sure transmitter has be matched paired to receiver Receiver is not powered up Transmitter range is poor LED indicator not lit when power ON OFF switch is pressed LED indicator lit when switch is pressed Weak dead battery replace batteries Check receiver antenna Maintain line of sight Avoid obstructions Check for interference Heavy rain reduces range Transmitter works RX LED ...

Page 18: ...PAGE 18 INSTALLATION OPERATION MANUAL REV 0 09 09 09 SYSTEM WIRING DIAGRAM System Wiring Diagram Figure 8 ...

Page 19: ...INSTALLATION OPERATION MANUAL REV 0 09 09 09 PAGE 19 NOTE PAGE ...

Page 20: ...ations design or the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Tel 800 421 1244 Fax 800 537 3927 800 427 1244 310 537 3700 Fax 800 672 7877 Fax 310 637 3284 Mayco Parts Warranty Department 800 306 2926 310 537 37...

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