MULTIQUIP GAC-9.7HZ Page 57 Operation And Parts Manual Download

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gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 57

HOnda gX610K1Vd/u1Vd engine — CranKsHaft assy.

NO.

paRT NO.

paRT Name

QTY.

RemaRKs

13310ZJ1880

CRANKSHAFT COMP.

◊

90401ZJ1000

WASHER, CRANKSHAFT THRUST

♦

GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊

GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

Summary of Contents for GAC-9.7HZ

Page 1: ...l THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL gaC 9 7HZ portable generator HONDA GX610 GASOLINE E...

Page 2: ...omponent Drawings Nameplate and Decals Assembly 36 37 Generator Assembly 38 39 Control Box Assembly 40 41 Pipe Frame Assembly 42 43 Honda GX610K1VD GX610U1VD Engines Air Cleaner Assembly 44 45 Camshaf...

Page 3: ...te View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify...

Page 4: ...afety messages specifically address the level of exposure to the operator and are preceded by one of four words daNgeR WaRNiNg CauTiON or NOTiCe saFeTY sYmBOls daNgeR Indicates a hazardous situation w...

Page 5: ...t recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result alWaYs know the location of the nearest fire extinguisher alWaYs know the location of the nearest...

Page 6: ...the engine or equipment can result if operating in speed ranges above the maximum allowable State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters must...

Page 7: ...ty exists of electrical shock electrocution or death Make sure power cables are securely connected to the generator s output receptacles Incorrect connections may cause electrical shock and damage to...

Page 8: ...sure that the equipment parts lifting bail if equipped are not damaged and screws are not loose or missing Always make sure crane or lifitng device has been properly secured to the lifting bail hook o...

Page 9: ...GAC9 7HZ 60 hz GENERATOR operation and parts manual rev 2 03 31 10 page 9 NOTES...

Page 10: ...Max Power Output 9 7 kW Continuous Power Output 8 4 kW Rated Voltage 120 240V Current Max Continuous 120V 80 8 70 amps Current Max Continuous 240V 40 4 35 amps Phase Single Phase 3 wire Frequency 60 H...

Page 11: ...eight Type Starting Method Electric Start Recoil Battery 12 Volt 35 Ah Dimensions L xW x H 15 27 x 17 99 X 17 79 in 388 X 457 X 452 mm Dry NetWeight 114 6 lbs 42 kg SPECIFICATIONS engine Effects of Al...

Page 12: ...RCHE MARCHE BOUTON DE DEMARRAGE START BUTTON INTERRUPTEUR DE OPERATION OPERATION SWITCH CONTROL DE RALENTI IDLE CONTROL ARRET ARRET POWERED by Honda Engines for 120V for 120V 20A for 240V for 120 240V...

Page 13: ...GAC9 7HZ 60 hz GENERATOR operation and parts manual rev 2 03 31 10 page 13 note...

Page 14: ...uldalways be used to connect the generator to a suitable ground The ground cable should be 8 size wire minimum At the generator connect the terminal of the ground cable between the lock washer and the...

Page 15: ...generator could slide WARNING Pay close attention to ventilation when operating the generator inside tunnels and caves The engine exhaust contains noxious elements Engine exhaust must be routed to a v...

Page 16: ...ndicators for the GAC9 7HZ generator This portable generator is supplied with a electrical control box To reduce vibration caused by the engine the control box is also placed on rubber isolators Contr...

Page 17: ...iquip service dealer 6 Idle Control Switch The generator is provided with an automatic idle control device for noise suppression and reduced fuel consumption Theautomaticidlecontrolautomaticallyengage...

Page 18: ...the choke lever when starting a cold engine or in cold weather conditions The choke enriches the fuel mixture Open the choke lever if starting a warm engine or in warm weather conditions 24 Muffler H...

Page 19: ...d GFCI circuit breakers in the OFF position prior to starting the engine NOTICE Double insulated power tools and small appliances have specially insulated housings that eliminate the need for a ground...

Page 20: ...Check fastening nuts and bolts for tightness Engine Oil Check 1 To check the engine oil level place the generator on secure level ground with the engine stopped 2 Remove the dipstick from its holder...

Page 21: ...ank Figure 9 to determin if the fuel level is low If fuel is low replenish with clean unleaded fuel Figure 9 Fuel Gauge 4 When refueling be sure to use a strainer for filtration DO NOT top off fuel DO...

Page 22: ...ld engine Figure 13 Choke Knob 5 Place the choke knob Figure 13 in the OPEN position if starting a warm engine or the temperature is warm 6 Place the generator s operation switch Figure 14 in the ON p...

Page 23: ...e idle control switch Figure 18 is placed in the up position ON the generator will run at idle speed 2200 RPM s until a load is applied at that time the engine speed will increase to 3600 RPM s as lon...

Page 24: ...exceed the rated capacity of the generator Stopping the Engine Normal Shutdown 1 Place main circuit breaker Figure 25 in the OFF position Figure 25 Main Circuit Breaker OFF 2 Place GFCI and AUX circu...

Page 25: ...ely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowly ro...

Page 26: ...200 HRS Engine Oil CHECK X CHANGE Air Cleaner CHECK X X CHANGE X 1 All Nuts Bolts RETIGHTEN IF NECESSARY X Spark Plug CHANGE X REPLACE X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X F...

Page 27: ...k Plug Gap Engine Oil and Filter 1 Drain engine oil when the oil is warm as shown in Figure 30 2 Remove oil drain bolt and sealing washer and allow engine oil to drain into a suitable container Figure...

Page 28: ...air cleaner case side NEVER brush off dirt Brushing will force dirt into the fibers Replace the paper filter element if it is excessively dirty 3 Clean foam element in warm soapy water or nonflammabl...

Page 29: ...N2 Receptacle L6 20R CON3 Receptacle L5 30R CON4 5 Receptacle 5 15R CB UPM 2 35A CB1 CP 32E 30N 30A CB2 CP 32E 20N 20A CB3 CP31E 30N 30A CB4 5 CP 31E 15N 15A SW1 Idle Control Switch SW2 Operation Swit...

Page 30: ...k plug and compression is normal Wrong fuel type Flush fuel system and replace with correct type of fuel Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner D...

Page 31: ...efective Replace ignition coil Engine overheats Spark plug heat value improper Replace with correct type of spark plug Incorrect type of fuel Replace with correct type of fuel Cooling fins dirty Clean...

Page 32: ...ill not turn on NO LOAD Defective circuit breaker Replace circuit breaker Circuit breaker will turn on LOADED but trips immediately Overload Condition Reduce load or replace breaker Load circuit is sh...

Page 33: ...GAC9 7HZ 60 hz GENERATOR operation and parts manual rev 2 03 31 10 page 33 notes...

Page 34: ...not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY C...

Page 35: ...428 CIRCUIT BREAKER 1p 15a 1 0601830727 IDLE CONTROL SWITCH 1 0601830799 OPERATION SWITCH 1 0602100102 START switch 2 0601802137 FUSE 2 a9924800024 CAP FUEL STRAINER FUEL tANK 2 16910ZE8015 FILTER COM...

Page 36: ...E NEC 250 52 C 8 FT MINIMUM 8 PIEDS MINIMUM FOR FURTHER GROUNDING INSTRUCTIONS READ MANUAL POUR PLUS DE D TAILS CONCERNANT LA MISE LA TERRE LIRE LE MANUEL A91110020 14 15 9700 240 V 120 ON OFF ON OFF...

Page 37: ...0304A DECAL CAUTION TRANS SW ENGLISH 1 A35200030A 7 A5552000804 DECAL OPERATING INSTR FRENCH 1 A552200080 8 A5552000704A DECAL OPERATING INSTR ENGLISH 1 A55200070A 9 A6552000604 DECAL FUEL DRAIN 1 A65...

Page 38: ...page 38 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 GAC9 7HZ GENERATOR ASSY...

Page 39: ...SET BOLT ROTOR 1 4 0801086104 SET WASHER BEARING 1 5 0040010000 WASHER LOCK 1 6 A6136000303 ARMATURE ASSY 1 7 A6155100102 END BRACKET 1 8 A6155000002 END BRACKET 1 9 A6133300003 COVER STATOR 1 10 A61...

Page 40: ...page 40 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 GAC9 7HZ CONTROL BOX ASSY...

Page 41: ...1 19 0021004010 MACHINE SCREW 10 19A 0030004000 HEX NUT 10 20 0601806425 CIRCUIT BREAKER 2P 250V 30A 1 21 0601806036 CIRCUIT BREAKER 2P 250V 20A 1 22 0601806424 CIRCUIT BREAKER 1P 250V 30A 1 23 06018...

Page 42: ...page 42 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 GAC9 7HZ PIPE FRAME ASSY 14A 49...

Page 43: ...EX NUT 2 14 0010110045 HEX HEAD BOLT 2 14A 0207010000 HEX NUT 2 15 0012308030 HEX HEAD BOLT 2 16 A6425400403 BRACKET 1 16 1 A6498200004 LINING 1 17 0017106016 HEX HEAD BOLT 8 18 A6332300204 COVER 1 19...

Page 44: ...page 44 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD AIR CLEANER ASSY...

Page 45: ...ZJ1840 CASE COMP AIR CLEANER 1 USE UP TO S N 1077169 4 17229ZJ1840 CASE COMP AIR CLEANER 1 USE FROM S N 1077170 5 17229ZJ1840 SEAL AIR CLEANER CASE 1 6 17230ZJ1840 COVER ASSY AIR CLEANER 1 6 17230ZJ18...

Page 46: ...page 46 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE CAMSHAFT ASSY...

Page 47: ...03 SPRING VALVE 2 12 14760ZJ1840 SHAFT COMP VALVE LIFTER 1 13 14764ZJ1840 SPRING VALVE LIFTER 2 14 14771ZE2000 RETAINER IN VALVE SPRING 2 15 14773ZE2000 RETAINER EX VALVE SPRING 2 16 14775ZE2010 SEAT...

Page 48: ...page 48 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE CARBURETOR ASSY...

Page 49: ...INCLUDES ITEMS W 6 16015ZJ1W01 CHAMBER SET FLOAT 1 7 16016ZJ1010 SCREW SET 1 8 16024124760 SCREW SET DRAIN 1 9 16028ZG8000 SCREW SET 1 10 16100ZJ0881 CARBURETOR ASSY BG21N A 1 USE UP TO S N 2014887 I...

Page 50: ...page 50 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE CARBURETOR ASSY...

Page 51: ...T AIR CLEANER 1 20 17410ZJ1840 ELBOW COMP AIR CLEANER 1 INCLUDES ITEMS W 21 90314ZJ1840 NUT INSERT 6 MM 2 22 90682959661 CLIP B CABLE 1 23 91402ZJ1841 CLIP PURSE LOCK 1 24 938920401418 SCREW WASHER 4X...

Page 52: ...page 52 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE CONTROL ASSY...

Page 53: ...01 4 16550ZJ1842 ARM COMP GOVERNOR 1 5 16555ZJ1840 ROD GOVERNOR 1 6 16561ZJ1850 SPRING GOVERNOR MANUAL 1 7 16562ZJ1840 SPRING THROTTLE RETURN 1 8 16584883300 SPRING CONTROL ADJUSTING 2 9 16611ZJ1840 R...

Page 54: ...page 54 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE CRANKCASE COVER ASSY...

Page 55: ...411ZJ1840 BASE OIL FILTER 1 11 15427ZJ1000 SCREEN OIL FILTER 1 12 15655ZJ1861 GAUGE COMP OIL LEVEL 1 13 16510ZJ1840 GOVERNOR ASSY 1 INCLUDES ITEMS W 14 16511ZJ1840 WEIGHT GOERNOR 3 15 16512ZJ1840 HOLD...

Page 56: ...page 56 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE CRANKSHAFT ASSY...

Page 57: ...2 03 31 10 page 57 HONDA GX610K1VD U1VD ENGINE CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZJ1880 CRANKSHAFT COMP 1 2 90401ZJ1000 WASHER CRANKSHAFT THRUST 1 GX610K1VD Model GAC9 7HZ AUG 20...

Page 58: ...page 58 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE CYLINDER BARREL ASSY...

Page 59: ...9 35480ZJ1841 SWITCH ASSY OIL LEVEL 1 USE UP TO S N 1068428 9 35480ZJ1842 SWITCH ASSY OIL LEVEL 1 USE FROM S N 1068429 12 90029888000 BOLT FLANGE 6X16 2 13 90031ZE1000 BOLT FLANGE 6X32 2 14 91001ZJ184...

Page 60: ...page 60 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE CYLINDER HEAD ASSY...

Page 61: ...J1840 COVER HEAD 1 9 12314ZJ1840 COVER HEAD FILLER 1 10 12391ZE2020 PACKING HEAD COVER 2 11 15611MB0000 CAP OIL FILLER 1 12 15625ZJ1840 PACKING OIL FILLER CAP 1 13 17101ZJ1840 MANIFOLD INTAKE 1 14 171...

Page 62: ...page 62 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE FAN COVER ASSY...

Page 63: ...A RECOIL STARTER 1 11 28492ZJ1840 STAY B RECOIL STARTER 1 12 28496ZJ1840ZB COVER RECOIL START STAY R8 RED 1 USE UP TO S N 2021866 12 28496ZJ1840ZC COVER RECOIL START STAY R280 RED 1 USE FROM S N 20218...

Page 64: ...page 64 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE FLYWHEEL ASSY...

Page 65: ...ARTER 1 4 28452ZJ1811 GRID SCREEN 1 5 28453ZJ1801 SPACER STARTER PULLEY MT 1 6 28454ZJ1801 HOLDER SCREEN GRID 1 8 31110ZJ1850 FLYWHEEL COMP 1 9 90013ZJ1800 BOLT UBS 12X28 1 10 90201ZG3000 NUT FLANGE 2...

Page 66: ...page 66 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE IGNITION COIL ASSY...

Page 67: ...CLUDES ITEM W 7 31740ZJ1851 DOIDE ASSY ENGINE STOP 1 USE UP TO S N 1065525 7 31740ZJ1852 DOIDE ASSY ENGINE STOP 1 USE FROM S N 1065526 8 63312ZA7000 GROMMET TOOL 9 90031ZE1000 BOLT FLANGE 6X32 2 11 90...

Page 68: ...page 68 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE PISTON ASSY...

Page 69: ...841 RING SET PISTON 0 75 OPTIONAL 2 FROM S N 107752 1 13013Z5H004 RING SET PISTON 0 75 OPTIONAL 1 UP TO S N 1026786 2 13101ZJ1840 PISTON STD 2 2 13102ZJ1840 PISTON 0 25 2 2 13102ZJ1840 PISTON 0 25 2 U...

Page 70: ...page 70 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE RECOIL STARTER ASSY...

Page 71: ...ER R280 RED 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 R...

Page 72: ...page 72 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE MUFFLER ASSY...

Page 73: ...T NAME QTY REMARKS 2 18310ZJ1013 MUFFLER COMP 1 3 18321ZJ1003 PROTECTOR MUFFLER 1 5 18338ZJ1841 STAY MUFFLER 1 6 18396ZJ1003 BAND ASSY 1 7 957010600800 BOLT FLANGE 6X8 6 8 957010801400 BOLT FLANGE 8X1...

Page 74: ...page 74 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE AUTO THROTTLE ASSY...

Page 75: ...T NO PART NAME QTY REMARKS 1 36337ZJ1840 PLATE SOLENOID 1 2 36350ZJ1841 SOLENOID ASSY ROTARY 1 3 90202ZJ1840 NUT SPECIAL CAP 2 4 90654SA4003 CLIP WIRE HARNESS 6MM WHITE 2 5 90686459711 PURSE LOCK 8MM...

Page 76: ...page 76 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE Starter motor ASSY...

Page 77: ...4ZJ1H02 SWITCH ASSY MAGNET 1 FROM S N 1064273 6 31206ZG4801 ARMATURE COMP 1 7 31207ZJ1H01 CLUTCH OVERRUNNING 1 8 31211PH9004 BRUSH 4 9 31212PH9004 SPRING BRUSH 4 10 31213P64N01 COVER 1 11 31214PH9004...

Page 78: ...page 78 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE FUEL PUMP ASSY...

Page 79: ...1 USE UP TO S N 1013142 4 16852ZJ1841 TUBE B FUEL 1 USE FROM S N 1072338 5 16882ZJ1840 TUBE DIAPHRAGM 1 6 16910ZE8015 STRAINER COMP FUEL 1 7 19111MF5000 GROMMET RESERVE TANK 1 8 90014952000 BOLT FLANG...

Page 80: ...page 80 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE RECTIFER ASSY...

Page 81: ...GAC9 7HZ 60 hz GENERATOR operation and parts manual rev 2 03 31 10 page 81 HONDA GX610K1VD U1VD ENGINE RECTIFER ASSY NO PART NO PART NAME QTY REMARKS 1 31620881A02 RECTIFER ASSY REGULATOR 1...

Page 82: ...page 82 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE DECALS ASSY...

Page 83: ...N 2017952 2 87152ZJ0010 LABEL SPECIFICATION GX610 1 USE UP TO S N 2017953 2 87152ZJ0010 LABEL SPECIFICATION GX610 1 3 87532ZH8810 MARK OIL ALERT EXTERNAL 1 4 87106737J00 MARK FUEL WARNING 1 5 87539737...

Page 84: ...page 84 GAC9 7HZ 60 hz gENERATOR operation and parts manual rev 2 03 31 10 HONDA GX610K1VD U1VD ENGINE TOOL KIT...

Page 85: ...85 HONDA GX610K1VD U1VD ENGINE TOOL KIT NO PART NO PART NAME QTY REMARKS 1 89000ZE1000 TOOL KIT 1 INCLUDES ITEMS W 2 89218ZE1000 WRENCH COMP SPARK PLUG 1 3 89219805000 HANDLE BOX WRENCH 1 4 990011012...

Page 86: ...r products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instruct...

Page 87: ...GAC9 7HZ 60 hz GENERATOR operation and parts manual rev 2 03 31 10 page 87 notes...

Page 88: ...r the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Of ce MQ Parts Department 18910 Wilmington Ave Carson...

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