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Customer Service Center

Decatur, Illinois

800.798.3131

www.muellergas.com

[email protected]

All warranties, expressed or implied, for Mueller Drilling Machines are 

rendered null and void if the machines are used with shell cutters or 

equipment manufactured by someone other than Mueller Co.

      WARNING:

 

1. Read and follow instructions carefully. Proper training and periodic 

review regarding the use of this equipment is essential to prevent possible 

serious injury and/or property damage. The instructions contained 

herein  were  developed  for  using  this  equipment  on  fittings  of  Mueller 

manufacturer only, and may not be applicable for any other use.

2. Do not exceed the pressure ratings of any components or equipment. 

Exceeding the rated pressure may result in serious injury and/or property 

damage.

3. Safety goggles and other appropriate protective gear should be used. 

Failure to do so could result in serious injury.

4. Pressure test, check for and repair leaks in all fittings and components 

each time one is installed or any joint or connection is broken. Failure 

to find and repair a leak from any source in the fittings, bypass lines or 

equipment could result in an explosion and subsequent serious injury 

and/or property damage.

5. MUELLER

®

 Drilling Machines and Equipment have been carefully 

designed and engineered to work together as a unit. The use of equipment 

manufactured by someone other than Mueller Co. may cause excessive 

wear or a malfunction of the MUELLER machines.

!

Reliable Connections

TM

Shur Stop

TM 

 

Unit 812 PE 

Line Stopping

System

8" – 12"

SDR 11 - 11.5 - 13.5 

MUELLER

®

GAS 

o p E R At i n G   i n S t R U c t i o n S   M A n U A L

 

TAbLE oF ConTEnTS   PAGE

 

General Information 

2

 

Equipment, Parts and Dimensions 

3-5

 

Operating Instructions 

6-12

 

Troubleshooting and Storage  

13

 

Notes 14-15

 

Summary of Contents for ShurStop 812 PE

Page 1: ...ty damage 3 Safety goggles and other appropriate protective gear should be used Failure to do so could result in serious injury 4 Pressure test check for and repair leaks in all fittings and component...

Page 2: ...re of 125psig Actual MAOP will be dependent on the operating pressure of the PE pipe This manual describes all operations including drilling stopping and completion plug insertion Basic Equipment Requ...

Page 3: ...ectrofusion housing with metal bushing Completion plug with two O rings Completion cap with one O ring NOTE These fittings are compatible with any universal processor available on the market equipped...

Page 4: ...he valve is fitted with an internal pressure equalizer which allows easy opening when pressure varies between the upper and lower parts of the valve To open and close the valve turn the operating squa...

Page 5: ...ll be working It also allows inspection of the fittings internal threads and cleaning if necessary before installing completion plug Cleaning Inspection machine H L W Bleed Valve Brush Rod Viewer insi...

Page 6: ...until the pipe holder is in contact with the pipe D D1 CAUTION The best compression is the one where it is impossible to insert a sheet of paper between the fitting and the pipe 5 Perform the electro...

Page 7: ...ur Stop TM Unit 812 PE Line Stopping System Operating Instructions 7 G PE Pipe 8 12 20 Vent Fitting H Combined Wrench A1 A Pilot Bit Allen Key for tightening B Shell Cutter Adjustment Flange Eyebolt S...

Page 8: ...13 Insert the removable handle in the drilling machine 5 Lift and position the drilling machine onto the slide gate valve in the open position Tighten the bolts in a criss cross fashion C CAUTION Afte...

Page 9: ...d out J 22 Loosen the knob on the graduated scale turn the graduated scale 90 counter clockwise and then tighten the knob K J Collar 23 Open the oil flow and begin drilling again until the pipe coupon...

Page 10: ...gate valve without acting on the internal pressure equalizer as pressure is already equal above and below the gate 44 Ensure the proper operation of the bypass and check for leaks 45 Leaving the safet...

Page 11: ...out of the vent No 2 close the respective gate valve letting the gas equalize pressure It is now possible to test the new connections T 54 Decompress the sealing ring of the stopper by operating coun...

Page 12: ...d check the completion plug for leaks MUELLER Shur Stop TM Unit 812 PE Line Stopping System Operating Instructions 12 Preparation of Drilling Machine To Insert Completion Plug 1 Attach completion plug...

Page 13: ...nspection cleaning machine Inadequate sealing of the Insufficient tightening of the screws sealing disk of the flange that compresses the Tighten the screws slightly sealing disk Inadequate sealing of...

Page 14: ...MUELLER Shur Stop TM Unit 812 PE Line Stopping System Notes 14...

Page 15: ...MUELLER Shur Stop TM Unit 812 PE Line Stopping System Notes 15...

Page 16: ...s document herein are the property of Mueller Co LLC its affiliates or other third parties Products marked with a section symbol are subject to patents or patent applications For details visit www mwp...

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