MTS Systems FlexTest GT Page 227 Manual Download

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MTS 793 Controller Hardware

Hydraulic Configurations

226

•

Select

Slave HSM

for Power Type on controllers connected to the

master controller.

Independent HSM with HPU (FO-LO)

Note

This interconnect option is only available for controllers on the same
interlock.

For this controller configuration:

•

Two or more FlexTest SE Controllers are connected.

•

An HSM is connected to each controller only.

•

Select

Auto. HPU/HSM

for Power Type on the controller to which

both a HSM and HPU is connected.

Path:

Config

Edit Hardware

Power Options

Power Type

Auto. HPU/HSM

•

Select

HSM Only

for Power Type on controllers with an

independent HSM, but no HPU.

Note

The HPU can be connected to any controller in the interconnected
group of controllers.

FlexTest SE

Emergency Stop

9
6

+/-

enter

cancel

Setup

Status

Scope

Meters

Tuning

Config

Limits

Log

Menu

Recall

Enabled

reset

Rewind

Run

Hold

Stop

Power

Program

Hydraulic

Interlock

Program

Interlock

HPU

HSM

Off

Low

High

Off

Low

High

Navigate

Monitor 1

Monitor 2

FlexTest SE

Emergency Stop

9
6

+/-

enter

cancel

Setup

Status

Scope

Meters

Tuning

Config

Limits

Log

Menu

Recall

Enabled

reset

Rewind

Run

Hold

Stop

Power

Program

Hydraulic

Interlock

Program

Interlock

HPU

HSM

Off

Low

High

Off

Low

High

Navigate

Monitor 1

Monitor 2

Power Type = HSM Only

Power Type = Slave HSM

Interlock/Hydraulics

056-031-6xx

HSM

056-126-4xx

J28 HSM

FlexTest SE

Emergency Stop

9
6

+/-

enter

cancel

Setup

Status

Scope

Meters

Tuning

Config

Limits

Log

Menu

Recall

Enabled

reset

Rewind

Run

Hold

Stop

Power

Program

Hydraulic

Interlock

Program

Interlock

HPU

HSM

Off

Low

High

Off

Low

High

Navigate

Monitor 1

Monitor 2

FlexTest SE

Emergency Stop

9
6

+/-

enter

cancel

Setup

Status

Scope

Meters

Tuning

Config

Limits

Log

Menu

Recall

Enabled

reset

Rewind

Run

Hold

Stop

Power

Program

Hydraulic

Interlock

Program

Interlock

HPU

HSM

Off

Low

High

Off

Low

High

Navigate

Monitor 1

Monitor 2

Power Type = HSM Only

Interlock/Hydraulics

HPU

HSM 1

056-126-4xx

J28 HSM

J25 HPU

039-713-7xx

056-316-0xx

Power Type = Auto. HPU/HSM

HSM 2

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for FlexTest GT

Page 1: ...excess underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals D...

Page 2: ...t GT and FlexTest SE Controller Hardware l 100 147 133 E Service Information Hardware Descriptions Specifications Installation Cabling Artisan Technology Group Quality Instrumentation Guaranteed 888 8...

Page 3: ...e over time Many releases are written to be backwards compatible creating another form of verification The status and validity of MTS operating software is also checked during system verification and...

Page 4: ...lexTest GT Controllers 20 Model 493 10 Chassis 20 Hydraulic control 22 Interlocks 22 Specifications 23 FlexTest SE Controllers 25 Model 493 02 Chassis 26 Hydraulic control 27 Interlocks 27 Specificati...

Page 5: ...onsole and Chassis Power 59 How To Connect the Chassis Power Cables 59 How To Cable the Analog Chassis to the Hydraulic Control Panel 60 Grounding the Console and Chassis 60 Model 497 01 Analog Chassi...

Page 6: ...I O Carrier Module 93 Transducer Identification Modules 95 Valve Connections 97 Multiple Universal Driver Connections 101 Analog I O Connections 103 Accelerometer Connections 107 Encoder Connections 1...

Page 7: ...Controllers 148 Eurotherm Temperature Controller Connection 148 Miscellaneous Conditioner Output Connections 150 Cabling for External Command Inputs 151 How to Enable and Run External Command Inputs 1...

Page 8: ...tal I O Connections 179 Encoder Temposonics Connections 183 Remote Station Controller RSC Connections 186 Cabling and Programming External Controllers 187 How to Program an External Controller 187 Pro...

Page 9: ...nnections 205 Encoder Connections 206 Workstation Connection 207 Service Connection 207 Model 493 42 System I O Connections 208 J25 Hydraulic Power Unit Connection 208 J28 Hydraulic Service Manifold C...

Page 10: ...SM shared HPU 224 Shared HSM with HPU 225 Shared HSM no HPU 225 Independent HSM with HPU FO LO 226 Appendix B Model 493 07 Converter Box 227 Appendix C Chassis Maintenance 229 Appendix D Optional Stat...

Page 11: ...MTS 793 Controller Hardware Contents 10 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 12: ...or assistance Technical support methods MTS provides a full range of support services after your system is installed If you have any questions about a system or product contact MTS in one of the follo...

Page 13: ...1 42460 Know information from prior technical assistance If you have contacted MTS about this problem before we can recall your file You will need to tell us the MTS notification number Name of the pe...

Page 14: ...and available If You Contact MTS by Phone Your call will be registered by a Call Center agent if you are calling within the United States or Canada Before connecting you with a technical support spec...

Page 15: ...that action is taken regarding your problem or request If you have questions about the status of your problem or have additional information to report please contact MTS again and provide your origin...

Page 16: ...nue It is very important that you remain aware of hazards that apply to your system Other MTS manuals In addition to this manual you may receive additional MTS manuals in paper or electronic form If y...

Page 17: ...ovided with your system Danger notices indicate the presence of a hazard with a high level of risk which if ignored will result in death severe personal injury or substantial property damage Warning n...

Page 18: ...al conventions This manual is available as an electronic document in the Portable Document File PDF format It can be viewed on any computer that has Adobe Acrobat Reader installed Hypertext links The...

Page 19: ...Conventions Preface 18 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 20: ...exTest IIm Controllers Contents FlexTest GT Controllers 20 Model 493 10 Chassis 20 Hydraulic control 22 Interlocks 22 Specifications 23 FlexTest SE Controllers 25 Model 493 02 Chassis 26 Hydraulic con...

Page 21: ...71B GRES III J6 I O J7 I O 493 40 I O Carrier J3 Service Shunt Cal J4 I O J5 I O m J6 I O J7 I O 493 40 I O Carrier J3 Service Shunt Cal J4 I O J5 I O m J6 I O J7 I O 493 40 I O Carrier J3 Service Sh...

Page 22: ...to manage the other plug in modules that make up the controller The chassis can have up to eight I O Carrier modules Each I O Carrier module supports up to four mezzanine cards An optional Global Res...

Page 23: ...ndicator located on the rear of the power supply module Hydraulic control Hydraulic control is handled with two transition modules The Model 493 73 HPU Transition module has a connection to control a...

Page 24: ...presents all of the components associated with an interlock chain All of the modules plugged into the chassis can be assigned to stations If one of the stations generates an interlock all of the compo...

Page 25: ...ight approximately 45 kg 100 lb in stand alone configuration The specification shown conforms to CE Low Voltage Directive requirements The specification allows for 10 of the values stated The actual v...

Page 26: ...access to any parameter or function All parameters are entered through a keypad or adjusted by a single multi turn dial The current settings are saved in a flash disk and are recalled at start up In...

Page 27: ...has added capabilities it can acquire data perform automated testing apply complex control compensation techniques to the servoloop and execute sophisticated test procedures that include complex trigg...

Page 28: ...ce manifold to apply low and high hydraulic pressure to the test system In multiple controller configurations the controller provides first on last off control of the hydraulic power unit in addition...

Page 29: ...ower input Input voltage Input frequency Input surge Insulation over voltage Pollution degree The specification shown conforms to CE Low Voltage Directive requirements The specification allows for 10...

Page 30: ...custom configurations that can add features and capability to any standard configuration All configurations include the following components 497 01 Analog Chassis The analog chassis includes a complem...

Page 31: ...FlexTest IIm Controller is available in a full bay vertical console a table top console or a roll around console Note The larger full bay consoles can also accommodate rack mount scopes x y recorders...

Page 32: ...Customized systems can use all the module locations Note This chassis has rear panel transition modules and I O connectors to support up to four independent test stations Out 1 Gnd Out 2 Gnd Ch 1 Ch...

Page 33: ...Series 497 Electronics Product Information manual PN 100 036 577 for details about configuring the hydraulic control panel for your system Off Low H ig h Hydraulic Power Supply Emergenc y St op Ov er...

Page 34: ...equipment Note The test processor is covered by a tinted removable front panel For more information refer to the Series 498 Electronic Product Information manual PN 100 036 578 498 22 Test Processor C...

Page 35: ...ds on installed modules Dimensions Height Width Depth 17 8 cm 7 in 48 3 cm 19 in 31 1 cm 12 25 in Model 497 05 Specifications part 1 of 2 PARAMETER SPECIFICATION Individual solenoid current Total HSM...

Page 36: ...n 48 3 cm 19 in 55 9 cm 22 in Weight 18 kg 40 lb plus 0 5 kg 1 lb per module Rack mounting requirements Clearance each side Clearance back Clearance top bottom 5 7 cm 2 25 in for air flow 15 3 cm 6 0...

Page 37: ...midity Maximum altitude Insulation over voltage Pollution degree For indoor use only 5 C 40 C 41 F 104 F ambient 0 85 relative noncondensing 2000 m 6562 ft Category II 2 Model 498 22 Chassis Specifica...

Page 38: ...console or in a standalone configuration The Model 493 10 Chassis weighs about 45 kg 100 lb in stand alone configuration Improper lifting techniques can cause strained muscles and back injuries When...

Page 39: ...ne voltage to the chassis is not necessary but may be required by local electrical codes Note Local electrical codes supersede any information found here Grounding The chassis will not function correc...

Page 40: ...maximum continuous power usage is approximately 1000 W The current draw depends on the local voltage supply A 15 amp line should be adequate for the chassis and the computer The power supply automatic...

Page 41: ...console or a floor standing console AC power disconnect Turn off the AC power switch Remove the AC power cord from the unit This will remove all AC power from the 493 10 chassis Note Be sure to locate...

Page 42: ...s when handling modules Turn off electrical power before installing or removing a module Use a static ground strap to ground yourself to the chassis ground before touching the chassis or a module Keep...

Page 43: ...O J7 I O J6 I O J7 I O J6 I O J7 I O J6 I O J7 I O J6 I O J7 I O 493 40 I O Carrier J3 Service Shunt Cal J4 I O J5 I O m 493 40 I O Carrier J3 Service Shunt Cal J4 I O J5 I O m 493 40 I O Carrier J3...

Page 44: ...front panel rotary dipswitch on each ADDA II module to set its address in accord with its installed chassis slot as follows The rotary dipswitch settings for address C40 are shown below Increment the...

Page 45: ...l computer The processor module also manages the plug in modules and transition panels 498 71B GRES III Interfaces with a Remote Station Control RSC module and temperature controllers I O Carrier mezz...

Page 46: ...ADDA II mezzanine cards MODEL MODULE NAME FUNCTION 493 55 A D Converts up to eight external analog signals to digital signals for use by the controller This board requires the optional ADDA II module...

Page 47: ...n J3 IN J4 OUT 12V m 493 72 Digital I O J44B J44A Run Stop J49B J49A Aux Pwr J29B J29A Load Unit m J43B J43A Intlk J28A HSM J28B HSM 493 74 HSM SERVICE J23 E STOP OUT J24 E STOP IN J25 HPS J54 SYS I O...

Page 48: ...output signals The output signals are within 10 V DC 493 77 Filtered Analog Input Provides filtering for the Model 493 45 A D analog to digital modules 493 78 Accelerometer Transition Board Interface...

Page 49: ...o the chassis with a screw at the top and bottom of the faceplate The plug in modules contain static sensitive components Improper handling of the module can cause component damage Be sure to follow t...

Page 50: ...or sensor conditioning driving a servovalve and in the automated configuration providing A D and or D A channels Slot 3 Blank in standard configurations May be used for additional Model 493 40 I O Car...

Page 51: ...alog signals to digital signals for use by the controller 493 46 D A Converts up to six internal digital signals to analog signals for use by external devices 493 47 Encoder Processes the signals from...

Page 52: ...t and rear of the Controller The rear of the Controller requires a minimum clearance of 6 in 15 24 cm to accommodate cables The chassis can be installed in any Model 490 8x console Install the console...

Page 53: ...The chassis includes two grounds a chassis ground and a signal ground The two grounding lugs are connected together with an external shorting bar when the chassis is manufactured For the console confi...

Page 54: ...circuit The power supply can accept single phase voltages within 90 264 V AC at frequencies between 47 63 Hz The maximum continuous power usage is approximately 300 W The current draw depends on the...

Page 55: ...the unit This will remove all AC power from the 493 02 chassis Note Be sure to locate the chassis so you have adequate access to disconnect the power cord from the chassis TYPE E PC MIP TYPE E PC MIP...

Page 56: ...tallation 55 Power Panel Outlet Strip or TYP E EPC M IP TYPE EPC M IP R UN 6 TS BF L ABT RST DEBUG PC IM EZ ZAN NEC ARD P ower 100 240 VAC 50 60 Hz 12 6A Rack Mounted Configuration Artisan Technology...

Page 57: ...the handle kit MTS PN 100 061 494 The following table and figure show the handle kit assembly components described in the procedure Handle Kit Parts ITEM DESCRIPTION QUANTITY 1 Support arm 2 2 Handle...

Page 58: ...5 through the mounting hole in the handle side leg 2 4 Insert a spring 6 and a button 7 into the handle side leg mounting hole over the screw 5 and washers 4 5 Press the button 7 into the handle side...

Page 59: ...de leg then secure both screws 11 The mounting screw for the first handle side leg may have to be loosened slightly to allow the second handle side leg to be mounted 10 Snap cover 13 in place over the...

Page 60: ...ed in your console can be configured for 115 or 230 V AC service To configure each chassis for 230 V AC service refer to the following product manuals 497 05 Hydraulic Control Panel 100 036 577 497 01...

Page 61: ...when the chassis is manufactured Remove the jumper between the two grounds and connect each terminal as follows Each chassis ground should be connected to the console with a short ground cable PN 037...

Page 62: ...eserved for a particular type of plug in module Slot A Reserved for the Model 497 34 Multistation Interlock Module Slot B Reserved for the Model 497 36 Communications Module Slots 1 4 These slots are...

Page 63: ...rocesses signals from AC type sensors such as LVDTs or RVDTs Note This module was designed to replace the 497 14 AC Conditioner 497 15 Three Stage Valve Driver Produces the control signal and inner co...

Page 64: ...nt or surfaces it contacts by touching the surfaces first or wearing a wrist strap connected to chassis ground To install a module in the chassis 1 Fully retract the two screws near the handles 2 Inse...

Page 65: ...n module slot assignments 3 Replace the panel cover and fasten the screw locks on all D connectors J1602 J1502 J1402 J1302 J1202 J1102 J1002 J902 J802 J702 J602 J502 J402 J302 J202 J102 System J1601 J...

Page 66: ...onverters feedback J31 J38 Rear panel Aux connectors J31 through J38 provide the same signals as J21 through J28 and are used to connect external readout devices J41 and J42 Rear panel communication c...

Page 67: ...ntlk In on the first Model 497 01 Analog Chassis see Interlock Connections on page 175 2 Install a chassis interconnect cable from J52 Intlk Out of the first analog chassis to J51 Intlk In of the next...

Page 68: ...d 2 For multiple analog chassis 497 01 Analog Chassis 1 Set to 1 Remove Install 3 and 4 497 01 Analog Chassis 2 optional Set to 2 Remove Install 3 and 4 497 01 Analog Chassis 3 optional Set to 3 Remov...

Page 69: ...Interlock 1 Interlock 2 and Shutdown These inputs can be configured to monitor contact closure or to accept logic level inputs J25 This connector controls the hydraulic power supply HPS J26 This conn...

Page 70: ...ut and output interface to devices like external temperature controllers and remote station controllers It provides four serial ports and monitors interlocks from the 497 modules 498 65 ADDA Provides...

Page 71: ...external devices This board requires the optional ADDA II module 493 57 DSPAD Converts up to eight external analog signals to digital signals for use by the controller A DSP chip provides digital fil...

Page 72: ...5 497 Intlk J3D Sta 4 Intlk J3A Sta 1 Intlk J3B Sta 2 Intlk 498 SYSTEM DIGITAL I O 498 DIGITAL I O TRANSITION MODULE J4 OUT 5V 12V J3 IN J7 I O 5V 12V 1 2 DIGITAL I O ACCESS PANEL DIGITAL IN1 16 DIGIT...

Page 73: ...RSCs or Eurotherm temperature controllers 498 System Digital I O Transition Module The System Digital I O Transition module is double width module that provides connection to the system digital I O an...

Page 74: ...ables 90 Shunt Calibration Bridge Completion Resistor Installation 92 Transducer Identification Modules 95 Valve Connections 97 Multiple Universal Driver Connections 101 Analog I O Connections 103 Acc...

Page 75: ...is chapter conform to the European CE EMC requirements Cable fabrication All of the cables listed on the Cable Selector drawing are CE EMC compliant when used in an MTS system Where possible use stand...

Page 76: ...den Prairie MN 555344 2290 USA Assy No Model S N l Power OK Over Temp J39 Power Monitor Power l LVDT Force Sensor Servovalve Load Unit Control Workstation HPU Remote Station Control 052 544 2xx 052 54...

Page 77: ...Valve 448 16 to 257 XX Valve Velocity Valve LVDT Calibration Cable Package Y Adapter Servovalve Valve LVDT required for 256 xx or 257 xx servovalves 039 701 9XX 039700 2XX 039700 9XX 039708 6XX 100 0...

Page 78: ...o be installed in the I O Carrier module The following conditioners can be installed Model 493 21B Digital Universal Conditioner Model 493 25 Digital Universal Conditioner Model 493 47 Encoder Model 4...

Page 79: ...tioners are not compatible with standalone FlexTest SE Controllers Model 493 21B Digital Universal Conditioner Model 493 21BC Digital Universal Conditioner Model 493 25 Digital Universal Conditioner M...

Page 80: ...J4 J7 T o From Conditioner To From Transducer 1 2 3 4 5 Excitation Excitation Guard Feedback Feedback 1 2 3 4 5 6 8 11 14 10 9 12 13 14 15 J4 J7 T o From Conditioner To From Transducer ID Module Exci...

Page 81: ...2 1 7 3 5 9 8 11 14 6 E4 E2 E1 E7 E3 E5 Inner Guard 4 2 1 3 5 FB FB EX EX 9 8 11 14 6 Remote Cal Clk Data to ID Data from ID Sig Gnd Transducer ID Module ID Circuit Remote Cal 1 2 3 4 5 7 6 8 11 14 9...

Page 82: ...onnection requires a DC conditioning mezzanine card TO 493 40 CARRIER MODULE TEMPOSONICS III DAUGHTER BOARD Data Clock 24 V COM TO 493 74 AUX POWER Data Clock 24 V COM FROM TEMPOSONICS III SENSOR Arti...

Page 83: ...uration drawing PN 049 336 301 Active guard Jumper W1 enables or disables an active guard for the sensor cable Active guard is usually not required In particular environments active guard drive may re...

Page 84: ...etting of jumper W8 single ended excitation enable may affect your choices for these jumpers W2 and W3 Note excitation excitation is standard See XDCR ID W1 Bridge balance Jumper W4 changes the offset...

Page 85: ...ts EX to ground for situations requiring single ended excitation Digital Universal Conditioner DUC BC Switches The following switch settings are for the Model 493 21BC Digital Universal Conditioner Th...

Page 86: ...ect a 4 or 8 wire transducer for positive feedback Switches S1 3 and S1 4 select a 4 or 8 wire transducer for negative feedback The setting of jumper W8 single ended excitation enable may affect your...

Page 87: ...this feature it adds a 100 k resistor to the input of the conditioner preamp EX to FBR shunt in 8 wire configuration S1 1 OFF S1 2 OFF S1 3 OFF S1 4 ON EX to FBR shunt in 8 wire configuration S1 1 OF...

Page 88: ...n is used with 8 wire transducer connections Switch S1 7 configures the excitation signal Switch S1 6 configures the excitation signal Both switches need to be set for the same configuration Single en...

Page 89: ...cally 8 wire cables Jumper W2 selects a 4 or 8 wire transducer for positive feedback Jumper W3 selects a 4 or 8 wire transducer for negative feedback The setting of jumper W8 single ended excitation e...

Page 90: ...l Conditioner module not the transducer ID module Single ended excitation Jumper W8 connects EX to ground for situations requiring single ended excitation Bridge balance R32 changes the offset of the...

Page 91: ...r on the rear panel of the chassis Sensor cable specifications 15 contact type D male EMI connector Backshell EMI metallized plastic Cable type For all applications including CE EMC Compliance use MTS...

Page 92: ...J4 J7 Force Transducer w PT connector w MS connector w PC 046 440 2XX 046 440 6XX 056 252 9XX 493 40 J4 J7 493 40 J4 J7 493 40 J4 J7 LVDT 046 440 3XX 493 40 J4 J7 P control 047 927 6XX 493 40 J4 J7 P...

Page 93: ...cable length 01 through 09 represent 10 50 ft in 5 ft increments Higher numbers represent custom cable lengths MODULE CONNECTOR ADT 120 300 052 543 5XX 052 443 6XX 056 125 8XX 056 125 9XX 493 40 J4 J7...

Page 94: ...0 41 Carrier I O Shunt Calibration Kit MTS PN 100 028 185 for more detailed information on kit components and installation Bridge completion circuits Each of the four I O option card slots on the I O...

Page 95: ...MTS 793 Controller Hardware FlexTest GT Controller Connections 94 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 96: ...to change sensors Calibration information can be stored in the transducer ID EEPROM or in a sensor calibration file When you load a station that does not have a sensor file assigned to one or more of...

Page 97: ...unt calibration resistor The following is the schematic diagram of the bridge balance and bridge completion circuit Note Refer to the MTS 793 Control Software manual for information about assigning se...

Page 98: ...an damage valve driver cards Damage can occur if you connect a high level signal to a valve driver card when the chassis power is off Do not apply a high level signal to a valve driver card when the c...

Page 99: ...odule 256 servovalve connections The Series 256 Servovalve is a 3 stage servovalve The Model 493 15 Valve Driver supports the inner loop signals The following figure shows the connections between the...

Page 100: ...alve driver and the valve See Cable Part Numbers on page 76 to connect the valve to the I O Carrier module Inner Loop Outer Loop Command Valve Driver Test Command Controller Control Mode Valve LVDT Fe...

Page 101: ...Carrier Excitation Excitation Feedback Feedback Signal Ground Valve Command Valve Command 448 16 Power Driver Inner Loop Outer Loop Command LVT stability Loop Valve Driver Test Command Controller Cont...

Page 102: ...hat can be used to drive standard 252 servovalves Inputs to this board originate from a Model 493 46 D A board on a Model 493 40 I O Carrier Module A Y cable PN 100 006 173 connects the I O Carrier mo...

Page 103: ...at the servovalve Note Different customer actuator sign conventions might require alterations to the cable polarity Contact MTS for more information Improper operation can damage valve driver cards D...

Page 104: ...her controller or a computer controlled analog output 493 76 Analog Out 493 75 Analog In 493 40 I O Carrier External Analog Source Front Rear 493 10 Chassis Analog Monitor Front Rear Cable Conduit FS...

Page 105: ...transition module and the outputs from this module are connected to the Model 493 40 I O Carrier module 493 77 filter modules The following filter modules are available for board mounting at the BNC...

Page 106: ...Each output is a 10 V analog output The Model 493 46 D A mezzanine card provides analog signals to the Model 493 76 Analog Out transition module Analog outputs are available at the BNC connectors of...

Page 107: ...e EMI connector Backshell EMI metallized plastic Cable type up to 6 shielded twisted pairs each with the drain wire connected to the signal source The cable to the Ch 1 Ch 6 connectors on the rear pan...

Page 108: ...rometers Ch 1A In Ch 2A In Ch 3A In m J12 B Out J11 B Out Ch 1B In Ch 2B In Ch 3B In 493 78 Accel Transition J6 I O J7 I O 493 40 I O Carrier J3 Service Shunt Cal J4 I O J5 I O m 493 48 Acceleration C...

Page 109: ...elow the Acceleration Conditioner supports three accelerometers The indicated three jumpers must be set on the I O Carrier module DUC DUC DUC Accel Daughter Card Accel Transition Accelerometer Acceler...

Page 110: ...ires installation of a Model 493 47 Encoder Interface mezzanine card on the Model 493 40 I O Carrier board The I O Carrier connector is based on the location of the mezzanine card installed on the boa...

Page 111: ...3 50 ADDA II module The Model 493 80 Encoder Transition module provides up to four channels of encoder interface between the Model 493 50 ADDA II module and various incremental Temposonics or other di...

Page 112: ...Model 493 47 Encoder Interface mezzanine card on the Model 493 40 I O Carrier board The I O Carrier connector is based on the location of the mezzanine card installed on the board of the I O Carrier...

Page 113: ...and maps each module location for the system software The hwi file and the physical locations for each type of module and associated mezzanine cards must match Also the ADDA II module address setting...

Page 114: ...her controller or a computer controlled analog output External Analog Source Front Rear 493 10 Chassis Analog Monitor Front Rear Cable Conduit Daughter Board 1 Daughter Board 2 Daughter Board 4 Daught...

Page 115: ...m this module are connected to the Model 493 50 ADDA II module Analog inputs can be connected at the BNC connectors of a Model 493 83 Filtered Analog Input transition module and the outputs from this...

Page 116: ...ut The Model 493 56 D A mezzanine card provides analog signals to the Model 493 82 Analog Out transition module Analog outputs are available at the BNC connectors of a Model 493 82 Analog Out transiti...

Page 117: ...signal are part of a controller wide interlock system Emergency stop output Connector J23 E STOP Out provides an output to external devices when an emergency stop signal is generated The inactive sta...

Page 118: ...ckshell to the chassis J24 E STOP In is a 15 pin type D female connector 15 contact type D male EMI connector Backshell EMI metallized plastic Cable 24 AWG 4 connector with overall foil shield Belden...

Page 119: ...logic signals Connecting J25 to a non compliant HPU can damage the module DO NOT connect 24 V DC relay circuitry or 115 V AC circuitry to the HPU connector J25 Service LED The Service LED turns on whe...

Page 120: ...it drawings T o From HPU 9 10 11 12 1 2 3 4 5 6 7 8 Controller 24 Vdc J25 T o From Chassis To J24 pin 13 To J29 pin 8 E stop HPS On Sense HPS 24 Vdc Start Lo High Over Temp Low Level 24 vdc CRM Motor...

Page 121: ...ns A standard chassis configuration supports up to four stations Each station has the following connections J28 Hydraulic service manifold HSM J29 Load unit J43 Interlock J44 Remote run stop J49 Auxil...

Page 122: ...zero to high pressure can be set to two or four seconds The ramp rate from high pressure to zero can be set to zero two or four seconds The ramp rate is constant set to the two or four second rate Th...

Page 123: ...ad unit lift lock panel Cable specification P29 is a 15 contact type D male EMI connector Cable for load frames with crosshead locks built after 1985 18 AWG 8 conductor with overall foil shield Alpha...

Page 124: ...the hydraulics to an individual station without shutting down power to the hydraulic power unit Note A Model 493 73 HPU Transition Board must be installed for the Emergency Stop connection to be enabl...

Page 125: ...ins 1 and 2 3 and 4 5 and 6 7 and 8 J44 Run Stop Run Stop status Connector J44 Run Stop provides the run stop status of the controller to external devices Two form C contacts provide the run stop stat...

Page 126: ...W9 determine the output polarity of the opto isolators Cable specification 9 contact type D female EMI connector Backshell EMI metallized plastic Cable shielded twisted pairs 24 AWG minimum with drai...

Page 127: ...shell at the chassis Digital I O Connections The Model 493 72 Digital I O transition module has two connectors one provides connections for sixteen digital inputs and the other provides connections fo...

Page 128: ...hannel 1 Input Channel 2 Input Channel 3 Input Channel 4 Input Channel 5 Input Channel 6 Input Channel 7 Input Channel 8 Input Channel 9 Input Channel 10 Input Channel 11 Input Channel 12 Input Channe...

Page 129: ...nd 2 and 3 to set the debounce to 0 1 msec Digital outputs Connector J4 Out provides sixteen general purpose digital outputs that can send digital logic signals to external switches or logic devices M...

Page 130: ...eded to complete a circuit The outputs are optically isolated The outputs are triggered by the system controller Cable specification The cabling information shown assumes a single cable destination wi...

Page 131: ...ient way to wire digital sources and destination to the Model 493 72 Digital I O transition module J3 IN J4 OUT 12V m 493 72 Digital I O Connectors J10 and J20 on the side of the module and on top of...

Page 132: ...nnect telecommunications equipment to the equipment showing this symbol Several modules have connectors that look similar to a phone connector Special cables are required Installing telecommunications...

Page 133: ...or more information see Hwi file additions on page 133 The RSC control panel is available in two configurations one provides an E Stop and HPS control for single station configurations and the other p...

Page 134: ...tware manual Service Connections The Model 493 10 Chassis can have several service connectors There are two types of connectors The chassis connection monitors the power supply The connection on the I...

Page 135: ...roubleshooting only These signals are defined by the I O option mezzanine cards that are installed on a respective Model 493 40 I O Carrier module Some of these signals may be uncalibrated Before use...

Page 136: ...ntroller 1 Cable the 793 and 407 Controllers together Cable the analog inputs and outputs between the Model 493 10 chassis and a Model 407 Controller as follows Note Analog I O connectors are located...

Page 137: ...5 Ch 6 m J11 Ch 1 4 J12 Ch 5 6 493 76 Analog Out 493 76 Analog Out This module includes 6 BNC connectors that provide analog outputs from a Model 493 46 D A mezzanine card Six analog outputs are avail...

Page 138: ...channel you typically select analog inputs for the control mode input resources This allows you to receive 407 control mode feedback You also select unit type and dimension Program In Conditioner Moni...

Page 139: ...signals as well as limits 4 On the 793 Controller set up the program Define a program with the Function Generator Basic TestWare or Multipurpose TestWare applications Note It is good practice to use...

Page 140: ...HPU Power High to turn on the HPU C On the Station Manager application s Station Controls panel click HSM Power Low and then HSM Power High to turn on the HSM D On the 407 Controller clear the hydrau...

Page 141: ...as shown in the figure that follows Interlock cabling to Model 407 Controllers depends on your system s configuration There are three possible configurations Single station one Model 407 Controller r...

Page 142: ...umper the Hydraulic Terminal on a Single Station 407 Controller The following figure shows how to cable the hydraulic terminal on a single station Model 407 Controller Run Stop ActiveHigh Hydraulic In...

Page 143: ...0xx to make these connections for each Model 407 Controller station Run Stop ActiveHigh Hydraulic Interlock ActiveLow To 407 Controller Station 2 To 493 74 HSM Transition Interlock Cable PN 056 455 0...

Page 144: ...Controller can run an independent test program Repeat this scheme for each additional Model 407 Controller Hyd In Hyd Out Intlk In Intlk Out 407 Controller No Connection Jumper Plug PN 049 635 901 Jum...

Page 145: ...nt interlock cable PN 056 448 9XX to make these connections for each Model 407 Controller station Jumper Jumper Jumper Digital I O Connector Hydraulic Interlock Active Low Hydraulic Interlock Active L...

Page 146: ...o a Model 407 Controller After cabling the Model 407 Controller you must configure it to receive and send signals from the FlexTest GT Controller The tables below list typical menu settings Refer to t...

Page 147: ...Cnfg Intlk Cnfg MASTER Always designate one 407 in a station as a MASTER If there are other 407s in the same station daisy chain their interlocks designate them as DEPENDENT P V Sens Span Cnfg 1X CMD...

Page 148: ...RAMETER SETTING Din1 Definition Program in RUN Din1 RUN STOP Din1Pol ACT HI Din2 Definition Hydraulic Interlock Din2 Interlock Din2Pol ACT LOW Dout1 Definition Hydraulics ON Or Run Stop ACT HI Interlo...

Page 149: ...ollers via the J50 serial connectors on a Model 493 71 Serial Interface transition module In order to use this configuration a special temperature controller resource must be added to your hwi file J5...

Page 150: ...gure a Eurotherm temperature controller J50D J7 SERIAL J50C J50B J50A m 493 71 Serial Interface CLOCK OUT EVENT OUT J3 IN J6 STATION J7 SERIAL EVENT IN J4 OUT J5 DEBUG 12V m 498 71B GRES III 056 172 0...

Page 151: ...ure Controller Temperature output via an analog signal is available at rear panel connector J1 Model 448 82 85 Test Controller with Model 448 21 22 AC and DC Conditioners Sensor output is available at...

Page 152: ...Builder allocate controller resources to receive programming from an external controller 3 Adjust the command signal with Station Manager 4 Start the External Command External Analog Source From I O C...

Page 153: ...tation signals listed in your software windows include the name of their associated control channel For example if your channel is labeled Ch 1 the available station signals would be Ch 1 Output Ch 1...

Page 154: ...ications It is not practical to monitor the hourly rollover time with external readout devices Output Displays the test control signal sent to the valve driver in volts Command Displays the program co...

Page 155: ...s are located on the rear of the test processor chassis Connect an external readout device analog input to a BNC connector on a Model 493 76 Analog Out module 2 Create a readout channel with Station B...

Page 156: ...ronization clock 32 Mb FLASH disk on board Box address switch software readable allows you to set a unique address for each controller in a multi box chain J8 Interlock IN Connector J8 Interlock IN pr...

Page 157: ...rminated to conductive backshell at the chassis Jumper plug Use MTS jumper plug PN 100 079 233 Input 1 Station Interlock Input 2 Station Interlock 5 V Input 3 Station Interlock Input 4 Station Interlo...

Page 158: ...maximum 30 V DC AC maximum Cable specification Connector 9 contact type D male EMI Backshell EMI metalized plastic Twisted pairs with overall braided shield Braided shield is terminated to conductive...

Page 159: ...n the multi box chain If this pin is jumpered to ground the controller is dependent if not it is the master Upon a CPU or interlock reset software checks the state of this pin and configures the contr...

Page 160: ...Out connector This jumper allows the return of the composite station interlock signal for all controllers in the chain to monitor Note If there is only one controller a jumper is still required on its...

Page 161: ...MTS 793 Controller Hardware FlexTest GT Controller Connections 160 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 162: ...Module Connections 166 Hydraulic Connections 172 HPU Connections 173 HSM Connections 174 Interlock Connections 175 Interlock Jumper Plugs 176 Serial Communications 178 Digital I O Connections 179 Enc...

Page 163: ...through J1602 provide a second connection for dual conditioners dual valve drivers or three stage valve drivers RST ABT BEI CPU PMC 24x1 Processor 10 100 BASET DEBUG PN 051 996 803 Processor m 1 2 3 4...

Page 164: ...elden 9418 or equivalent Cable outer shield drain wire to pin 7 optional and to the EMI backshell AC sensor connection DC sensor connection FB FB Inner Guard EX EX AC Sensor LVDT Inner Guard Outer Shi...

Page 165: ...on A B C D 9 11 Valve Command 1 Valve Command 1 9 11 A B C D A B C D Valve Command 1 Valve Command 1 Shown for valves phased the same hydraulically For valves phased opposite hydraulically reverse A a...

Page 166: ...nnections to a sensor and a servovalve Valve Driver Signals DC Conditioner Signals AC Conditioner Signals Force load sensor J101 J201 J501 J601 J1301 J1401 LVDT LVDT displacement sensor Valve Force Va...

Page 167: ...CH 5 8 498 Filter Input CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8 J11 CH 1 4 J12 CH 5 8 498 ANALOG OUT CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8 0 1 2 3 4 5 6 7 8 9 498 65 ADDA J 1 8 J 1 7 J 1 6 J 1 5 E...

Page 168: ...DA II module address setting on the module must match the hwi file address The following mezzanine cards can be installed Model 493 55 A D Model 493 56 D A Model 493 57 DSPAD Model 493 59 Universal En...

Page 169: ...ator 410 81 Function Control Mode Output Mode Output Remote Local Local Single Cycle Local Start Finish Cycle Stop Ret to Zero Trigger Manual Bkpt Hold Main Sync Output to 0 100 FS 100 FS Breakpt 5 05...

Page 170: ...y used for DSPAD mezzanine cards that provide on board digital filtering Analog inputs can be connected at the BNC connectors of a Model 493 83 Filtered Analog Input transition module and the outputs...

Page 171: ...put The Model 493 56 D A mezzanine card provides analog signals to the Model 493 82 Analog Out transition module Analog outputs are available at the BNC connectors of a Model 493 82 Analog Out transit...

Page 172: ...3 50 ADDA II module is fully populated with Universal Encoder cards J 1 1 J 1 3 J 1 5 J 1 7 J 1 2 J 1 4 J 1 6 J 1 8 Input 4 Return Gnd Index Ser Clk B Interrogate A Serial Data Input 3 Return Gnd Inde...

Page 173: ...aulic stations simultaneously S T O P H a z a r d o u s v o l t a g e C a n c a u s e s e v e r e i n j u r y o r d e a t h W A R N I N G T u r n o f f m a i n p o w e r a n d a l l m u l t i p l e p...

Page 174: ...HPU is not connected to the digital controller a jumper plug is required to maintain the integrity of the interlocks Use jumper plug 039 719 901 or jumper pins 2 and 3 3 and 7 9 and 19 10 and 12 11 an...

Page 175: ...type SJOOW A for high low HSMs Cable assembly numbers 290 XX HSM on off 24 V DC PN 039 705 3XX 18 2 SJO 290 XX 294 XX HSM high low 24 V DC PN 039 705 5XX 18 3 SJO 298 11 HSM on off 24 V DC PN 039 708...

Page 176: ...10 100 BASET DEBUG 24X1 Processor 497 05 Hydraulic Control Panel 497 01 Analog Chassis E Stop J51 J52 Jumper Plug 046 350 701 J51 J6 J26 Remote Interlock Inputs 3 for each hydraulic channel 051 074 6...

Page 177: ...eing used Jumper both pins of each connector 498 System Digital I O Any interlock connected to the 498 System Digital I O transition module can generate a station interlock to disable pressure the HSM...

Page 178: ...stem digital I O as a standalone unit That is if you do not connect the System Digital I O Module to a 497 xx Chassis you must use an external jumper plug PN 050 774 701 on the J5 497 Intlk connector...

Page 179: ...LOBAL RESOURCES III 498 65 ADDA m MOTOROLA 24X1 Processor RST ABT BEI CPU PMC 10 100 BASET DEBUG RST ABT BEI CPU PMC 10 100 BASET DEBUG 24X1 Processor Model 498 22 Test Processor Model 497 05 Hydrauli...

Page 180: ...Digital Input Channels 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Digital Output Channels 5V 12V 049 792 201 Connects to J2 on back of module A digital input can be a m...

Page 181: ...ored from the Station Manager application You can use the Event Action Editor window to define an action that occurs in response to a digital input event The defined action can then be selected in the...

Page 182: ...ollector open emitter rated at 30 V DC max at 50 mA max J1 2 6 2 1 7 X1 12 volt common CH1 CH1 External Switch or Relay Contact External Device 3 2 1 12 VDC 12 VDC J3 4 9 4 5 8 X4 12 volt common CH4 C...

Page 183: ...ition Module This figure shows how to connect to an external circuit using an external power supply 4 5 8 9 2 1 2 6 7 1 3 12 V DC 12 V DC 12 volt common 12 volt common Odd Channel Even Channel Odd Cha...

Page 184: ...nt mezzanine card for the 498 65 ADDA Module 0 1 2 3 4 5 6 7 8 9 498 65 ADDA J 1 8 J 1 7 J 1 6 J 1 5 E X T J 1 4 J 1 3 J 1 2 J 1 1 RESET FAIL A D R S m J11 J12 ADDA Encoder Ex 5V J1 J2 J3 J4 Model 498...

Page 185: ...rn encoders Heidenhain 417 425 and Temposonics III position sensors support two channels The encoder mezzanine card counts pulses from the encoder to determine the displacement of an actuator The Temp...

Page 186: ...re FlexTest IIm Controller Connections 185 ADDA II Configuration Daughter Board 1 Daughter Board 2 Daughter Board 4 Daughter Board 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88...

Page 187: ...SC section and a GRES III section Note If you specified RSC support when you ordered your test system these sections will be added to your hwi file at the factory Note For information on editing your...

Page 188: ...te your configuration file with Station Builder on page 190 3 Adjust the signals with Station Manager on page 190 4 Set up your program on page 191 Task 1 Cable the controllers Standard Configuration...

Page 189: ...connect the external conditioner output to a 493 83 Filtered Analog Input BNC connector For conditioner output locations on various MTS devices see Sample conditioner output connections on page 190 J...

Page 190: ...493 55 A D mezzanine cards Eight analog inputs are available with the each A D mezzanine card installed on the Model 493 50 ADDA II module 493 82 Analog Out This module includes 8 BNC connectors that...

Page 191: ...e MTS 793 Control Software manual for more information Conditioning Sensors with Other MTS Products MTS PRODUCT SENSOR OUTPUT Model 408 81 Testing Panel Model 408 82 DC Conditioner Sensor output is av...

Page 192: ...test programs that do not require complex signal management or mode switches for station configuration files Refer to Defining the Test Command in the MTS 793 Control Software manual Note It is good p...

Page 193: ...rm Temperature Controller Use Station Builder to configure a Eurotherm temperature controller Refer to How to Program a Eurotherm Temperature Controller in the MTS 793 Control Software manual for more...

Page 194: ...ble the controllers Cable the external programmer analog out connector to a 498 Input Filter connector Analog I O connectors are located on the rear of the test processor chassis Note If you cable the...

Page 195: ...trol Software manual for more information Cabling and Using External Readout Devices Cabled appropriately your FlexTest controller can send station signals to external readout devices such as oscillos...

Page 196: ...on Task 3 Adjust the readout signal in Station Manager Use Station Manager to adjust the readout signal For a detailed description of readout signal configuration and adjustment refer to How to Config...

Page 197: ...w valve 046 440 1XX Servovalve 256 xx w valve LVDT 046 440 8XX P stability 047 927 6XX P stability dual cells 048 049 6XX System ground console MTD FlexTest 005 402 3XX HSM on off 039 705 3XX 24 V DC...

Page 198: ...e Part Numbers 202 Model 493 40 I O Carrier Connections 203 Sensor Connections 204 Valve Connections 205 Analog I O Connections 205 Encoder Connections 206 Workstation Connection 207 Service Connectio...

Page 199: ...MTS 793 Controller Hardware 198 Standalone Cabling Overview Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 200: ...MTS 793 Controller Hardware 199 Automated Cabling Overview Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 201: ...utomated Controllers in the FlexTest SE User s Manual Typical multiple controller cabling HUB 011 437 8xx 011 437 8xx 011 437 8xx m MVME 2100 493 40 I O CARRIER 493 42 SYSTEM I O MOTOROLA J28 HSM J25...

Page 202: ...Out J52 Analog In Analog out J3 S E R V I C E SHUNT CAL 1 2 3 4 J4 I O J5 I O J6 I O J7 I O TYPE E PC MIP TYPE E PC MIP RUN 6TS BFL ABT RST DEBUG PCI MEZZANNE CARD Power 100 240 VAC 50 60 Hz 12 6A AIR...

Page 203: ...02 Chassis Cables part 1 of 2 CABLE DESCRIPTION PART NUMBER MODULE CONNECTOR JUMPER PLUG Servovalve 252 xx single 039 708 3XX 493 40 J4 J7 N A Servovalve 252 xx dual 039 708 4XX 493 40 J4 J7 N A Serv...

Page 204: ...for each type of module and associated mezzanine cards must match Also the I O Carrier module address setting on the module must match the hwi file address Auxiliary Power Aux Pwr Per System 493 42 J4...

Page 205: ...e added I O Carrier module and its mezzanine cards 4 Use Station Builder to allocate resources for the additional hardware Sensor Connections See Sensor Connections 78 See Sensor Cables 90 See Shunt C...

Page 206: ...urce can be a standalone function generator another controller or a computer controlled analog output A D Connections The analog to digital mezzanine cards accommodate up to six analog input signals E...

Page 207: ...the analog inputs and analog outputs The cable from the front panel of the I O Carrier module has the following specification 15 contact type D male EMI connector Backshell EMI metallized plastic Cabl...

Page 208: ...munications equipment to the equipment showing this symbol Several modules have connectors that look similar to a phone connector Special cables are required Installing telecommunications equipment ca...

Page 209: ...vice manifold and other devices Provides one BNC channel for analog output signals The output signals are within 10 V DC Provides one BNC channel of analog input The input signals must be within 10 V...

Page 210: ...must install a jumper plug to maintain the integrity of the interlocks Use jumper plug PN 039 713 301 or jumper pins 1 7 2 3 5 6 9 8 10 11 12 6 9 For an electrical diagram of J25 see page 119 J28 Hydr...

Page 211: ...Pin 6 is a NO normally open relay contact it is actually normally closed when no interlocks are active Similarly the intlk out relay Pin 8 is normally closed when no interlocks are active so even thou...

Page 212: ...plug to maintain the integrity of the interlocks Use jumper plug PN 100 057 245 or jumper pins 1 2 3 4 J49 Auxiliary Power See J49 Auxiliary Power 125 J43 Connector Pin Assignments PIN NAME FUNCTION 1...

Page 213: ...ically isolated inputs 5 intlk in Hydraulic interlock input 6 hyd low in Hydraulic low input 7 signal return Signal return for optically isolated inputs 8 master slave in Master Slave select input 9 c...

Page 214: ...2 hyd high out Hydraulic high output 3 reset out Interlock reset request output 4 ground Signal ground 5 intlk out Hydraulic interlock output 6 hyd low out Hydraulic low output 7 ground Signal ground...

Page 215: ...ld In other applications the cable may have more than one destination For these applications an overall shield is not practical and non EMI connectors and back shells are permissible 9 pin contact typ...

Page 216: ...s an overall shield is not practical and non EMI connectors and back shells are permissible 9 pin contact type D male EMI connector Back shell EMI metallized plastic Cable shielded twisted pairs as re...

Page 217: ...gital Outputs window use Assignment for Digital Output 1 to assign Run Stop 5 Use Polarity to select the required polarity Normal or Inverted for Digital Output 1 Eurotherm Temperature Controller Conn...

Page 218: ...be used to connect the converter to the temperature controller For Eurotherm Temperature Controllers used with Series 651 chambers use cable assembly PN 056 719 6xx 100 112 652 RS232 RS485 Converter 1...

Page 219: ...e Controller s hardware interface file The typical path to this application is Start Programs MTS Systems Software Service Tools HWI File Editor To add the resource select the Miscellaneous tab and se...

Page 220: ...application to open the station configuration file then add temperature controller input Temp Control 1 Input and output Temp Control 2 Output resources to a Program w Feedback type channel This crea...

Page 221: ...MTS 793 Controller Hardware 220 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 222: ...Box chassis Cable 24 AWG 10 conductor with overall foil shield Carol C0745 or equivalent with drain wire connected to metallized plastic backshell at the 493 10 chassis and pin 14 at the Model 493 07...

Page 223: ...s with a non PLC pump Multiple Model 493 02 chassis and 407 Controllers J25 HPS 039 713 7XX 493 02 Chassis HPU J25 HPS 039 713 8XX 24 V DC 039 714 6XX 115 V AC HPU J25 HPS 039 710 7XX 24 V DC 039 710...

Page 224: ...troller Interconnections FlexTest SE Controllers support the following hydraulic interconnections for multiple controller configurations Independent HSM control with no HPU Independent HSM control wit...

Page 225: ...s Tuning Config Limits Log Menu A B Recall Enabled reset Rewind Run Hold Stop Power Program Hydraulic Interlock Program Interlock HPU HSM Off Low High Off Low High Navigate Monitor 1 Monitor 2 Power T...

Page 226: ...e controller only Select HSM Only for Power Type on the controller to which the HSM is connected Path Config Edit Hardware Power Options Power Type HSM Only FlexTest SE Emergency Stop 7 8 9 6 5 4 3 2...

Page 227: ...tor 1 Monitor 2 FlexTest SE Emergency Stop 7 8 9 6 5 4 3 2 1 0 enter cancel FG Setup Status Scope Meters Tuning Config Limits Log Menu A B Recall Enabled reset Rewind Run Hold Stop Power Program Hydra...

Page 228: ...eded This includes all Series 505 HPUs and 506 52 92 HPUs You must have the Model 493 07 Converter Box designed for the correct voltage before installation Connecting a 24 V Converter Box to a 115 V A...

Page 229: ...ollers as shown in the following table using a Y cable Note If the Model 493 10 chassis is the only device connected to the HPU the jumper settings do not matter Note The Model 493 07 Converter Box ca...

Page 230: ...ssed from the rear To clean the air filter 1 Remove the filter from the chassis 2 Immerse the filter in a large pan filled with warm water and a mild detergent and allow it to soak a few minutes 3 Gen...

Page 231: ...MTS 793 Controller Hardware Chassis Maintenance 230 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 232: ...15 V AC Auxiliary power out of J49 on the Model 493 74 HSM Transition board is not supported 6 Station Configuration The 6 station configuration can provide either six or eight channels of control A t...

Page 233: ...ts HSM power current is limited to 1 5 A per HSM Interlocks For 8 station configurations the hwi file must contain the line INTERLOCKS 8 This line must be a discrete entry not part of any other hwi se...

Page 234: ...about 61 adding analog chassis 66 chassis slots 61 hydraulic control panel connection 60 install transition module 64 plug in modules 62 sensor valve connections 162 transition modules 64 497 05 Hydra...

Page 235: ...ansducer 97 J4 J7 valve 97 HPS 173 HSM 174 hydraulic connections 172 interlock 175 low frequency ground loops 74 readout devices 154 195 rear panel J101 J1601 servovalve 162 J101 J1601 transducer 162...

Page 236: ...digital I O transition module J3 In connector 127 J4 out connector 128 digital inputs cable specification 214 J3 In connector 127 J54 Dig In connector 214 digital inputs connections 180 digital outpu...

Page 237: ...lve connection 98 204 205 206 256 servovalve connection 98 257 servovalve connection 99 accelerometer connection 107 207 analog I O cable specifications 106 206 analog I O connection 103 205 analog I...

Page 238: ...hassis 39 pressure control 27 programming Eurotherm temperature controller 191 receiving from external controllers 193 sending to external controllers 187 R readout channel creating 154 195 readout de...

Page 239: ...83 daughter boards 184 jumper configurations 184 test processor 498 22 about 33 transducer cables part numbers 91 specifications 90 transducer ID module assigning a sensor 96 description 95 saving cal...

Page 240: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

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